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Cost Management

Group Assignment

EPGP 2009-10 - Term II- Group Submission – Case I
25-Nov-2009




Instructor:     Prof. Keyur B. Thaker

Submitted by:
                Abhishek Pangaria - #1
                Altaf Hussain Siddiqui - #4
                Rajendra Inani - #27
                Shikhar Mohan - #34
                Tarandeep Singh - #37
                Vaibhav Samant - #38
Table of Contents

1 Case Background................................................................................................................................3
   1.1 What is the break-even in units and in dollars?...........................................................................3
   1.2 Would you recommend a strategy to increase sales to 3,500 units by reducing price to 3,850? 5
   1.3 In March, the Federal government made an offer to the company to supply 500 units at a
   profit of $ 275,000. If this order is accepted 500 unit of regular business will be lost. What is your
   recommendation?.............................................................................................................................6
   1.4 Hospital Supply is evaluating an opportunity to enter a foreign market with an initial 1,000
   units. It plans to introduce its product at a low cost to enter the market. It will incur an additional
   $410 per unit for shipping and total of $22,000 as marketing cost. What should be the lowest
   price?.................................................................................................................................................7
   1.5 An inventory of 200 units of hoists remains in the stockroom. What should be the minimum
   selling price for these units?..............................................................................................................7
   1.6 An outside contractor has given a proposal to make 1,000 unit. This would reduce 20% of
   variable marketing cost and 30% of fixed manufacturing cost. Should this order be accepted at a
   rate of 2,475 per unit?.......................................................................................................................8
   1.7 All situation remaining the same as question 6, but if the company can produce 800 modified
   hoists selling at $4,950 and with a variable marketing and manufacturing cost of $550 &f $ 3,025
   respectively, should the proposal be accepted at $ 2,475 per unit if the manufacturing costs
   remain the same?..............................................................................................................................9




Cost Management – Group Assignment – Case I                                                                                               Page |2
1   Case Background


Hospital Supply, Inc is in the business of Hydraulic hoists that are used in hospitals to move
bed ridden patients. Normally, they sell 3,000 units per month at the rate of $4,350 per unit.


The cost of manufacturing & marketing this product as maintained by the company is as
below:
                        Sales (units)                   3000

                        Variable

                        Materials                       550

                        Labour                          825

                        Variable O/H                    420

                        Fixed O/H                       660

                        Total                           2455

                        Marketing cost

                        Variable                        275

                        Fixed                           770

                        Total marketing cost            1045

                        Total Unit Cost                 3500




1.1 What is the break-even in units and in dollars?


    Total fixed cost = 4,290,000          [(660+770) x 3000]

    Total Variable cost per unit = 2070

    Contribution = SP-VC = 2280

    Break-even units = FC/contribution = 1882

    Break-even dollar sales = Break-even units * SP = $ 8,186,700




Cost Management – Group Assignment – Case I                                          Page |3
The calculations are as given below:

                        Sales (Units)         3000

                        Selling Price         4350

                        Variable

                        Materials             550

                        Labour                825

                        Variable O/H          420

                        Marketing             275

                        Total Variable        2070



                        Fixed Costs

                        Overhead              1980000

                        Marketing             2310000

                        Total Fixed cost      4290000



                        Contribution          2280

                        Break Even Units      1882

                        Break Even $ Value    8,186,700



                        Profit                2,550,000




Cost Management – Group Assignment – Case I               Page |4
1.2 Would you recommend a strategy to increase sales to 3,500 units by
     reducing price to 3,850?

   The calculations for the suggestion are as below:

                           Sales (Units)               3500

                           Selling Price               3850

                           Variable

                           Materials                   550

                           Labour                      825

                           Variable O/H                420

                           Marketing                   275

                           Total Variable              2070



                           Fixed Costs

                           Overhead                    1980000

                           Marketing                   2310000

                           Total Fixed cost            4290000



                           Contribution                1780

                           Break Even Units            2411

                           Break Even $ Value          10,487,850



                           Profit                      1,940,000



   Recommendation: Do not opt for this strategy as the overall profit actually decreases.




Cost Management – Group Assignment – Case I                                                 Page |5
1.3 In March, the Federal government made an offer to the company to
     supply 500 units at a profit of $ 275,000. If this order is accepted 500 unit
     of regular business will be lost. What is your recommendation?

   The calculations for both the scenarios are shown below:

               Without Govt Order                                  With Govt Order

      Sales (Units)                  4000              Sales (Units)                    3500

      Selling Price                  4350              Selling Price                    4350

      Variable                                         Variable

      Materials                       550              Materials                         550

      Labour                          825              Labour                            825

      Variable O/H                    420              Variable O/H                      420

      Marketing                       275              Marketing                         275

      Total Variable                 2070              Total Variable                   2070



      Fixed Costs                                      Fixed Costs

      Overhead                   1980000               Overhead                      1980000

      Marketing                  2310000               Marketing                     2310000

      Total Fixed cost           4290000               Total Fixed cost              4290000



      Contribution                   2280              Contribution                     2280

      Break Even Units               1882              Break Even Units                 1882

                                 8,186,70                                            8,186,70
      Break Even $ Value                0              Break Even $ Value                   0

                                                       Govt Profit                    275000

                                 4,830,00                                            3,690,00
      Profit                            0              Op Profit                            0

                                                                                     3,965,00
                                                       Total Profit                         0


   We observe that the overall profit is higher when the government order is not taken up.




Cost Management – Group Assignment – Case I                                              Page |6
1.4 Hospital Supply is evaluating an opportunity to enter a foreign market
     with an initial 1,000 units. It plans to introduce its product at a low cost
     to enter the market. It will incur an additional $410 per unit for shipping
     and total of $22,000 as marketing cost. What should be the lowest price?

   The minimum selling price should be $ 2227.
   The details are given below:

                                           Foreign Order

                       Sales (Units)                                  1000

                       Variable

                       Materials                                       550

                       Labour                                          825

                       Shipping                                        410

                       Variable O/H                                    420

                       Marketing                                         0

                       Total Variable                                 2205

                       Fixed Costs

                       Marketing                                    22000

                       Mktg Cost / unit                                 22

                       Total / unit cost                              2227

                       Min selling price                            2,227




1.5 An inventory of 200 units of hoists remains in the stockroom. What
     should be the minimum selling price for these units?

   As the manufacturing cost has already been incurred and the inventory will become valueless in
   some time; the only cost to be considered should be the incremental marketing cost per unit i.e.
   275 per unit.
   Therefore the minimum selling price should be $ 275




Cost Management – Group Assignment – Case I                                              Page |7
1.6 An outside contractor has given a proposal to make 1,000 unit. This
               would reduce 20% of variable marketing cost and 30% of fixed
               manufacturing cost. Should this order be accepted at a rate of 2,475 per
               unit?

            Total profit in complete in house production is $ 2,550,000

            Total profit by accepting this order increases to $ 2,849,000.

            Therefore the proposal should be accepted.

Original                               In house production                     Outside contractor

Sales (Units)             3000         Sales (Units)              2000         Sales (Units)              1000

Selling Price             4350         Selling Price              4350         Selling Price              4350

Variable                               Variable                                Variable

Materials                 550          Materials                  550

Labour                    825          Labour                     825

Variable O/H              420          Variable O/H               420

Marketing                 275          Marketing                  220

Total Variable            2070         Total Variable             2015         Total Variable             2475

                                                                               Effective total variable   2,168.3
                                                                               cost

Fixed Costs                            Fixed Costs                             Fixed Costs

Overhead                  1980000      Overhead                   1386000      Overhead                   1386000

Marketing                 2310000      Marketing                  2310000      Marketing                  2310000

Total Fixed cost          4290000      Total Fixed cost           3696000      Total Fixed cost           3696000

Total per unit cost       3500         Total per unit cost        3863         Total per unit cost        3,400.3

Contribution              2280         Contribution               2335         Net Impact per unit        99.67

Break Even Units          1882         Break Even Units           1583         Total Gain                 299000

Break Even $ Value        8,186,70     Break Even $ Value          6,886,050
                          0

Revenue                   1305000
                          0

Profit                     2,550,00    Profit                        974,000   Total Profit                    2,849,0
                          0                                                                               00




         Cost Management – Group Assignment – Case I                                                 Page |8
1.7 All situation remaining the same as question 6, but if the company can
     produce 800 modified hoists selling at $4,950 and with a variable
     marketing and manufacturing cost of $550 &f $ 3,025 respectively, should
     the proposal be accepted at $ 2,475 per unit if the manufacturing costs
     remain the same?


   The overall profits increase to $ 3,955,000. Hence the proposal should be accepted.



Regular Hoists                       Modified Hoists                     Contractor

Sales (Units)                 2000   Sales (Units)                 800   Sales (Units)          1000

Selling Price                 4350   Selling Price                4950   Selling Price          4950

Variable                             Variable

Materials                      550   Manufacturing                3025

Labour                         825

Variable O/H                   420

Marketing                      220   Marketing                     550

Total Variable                2015   Total Variable               3575   Total cost             2475

Fixed Costs

Overhead                  1980000

Marketing                 2310000

Total Fixed cost          4290000

Total per unit cost           4160

Contribution                  2335   Contribution                 1375   Contribution           2475

Break Even Units              1838

Break Even $ Value       7,995,300

Profit                     380,000   New Profit              1,480,000   Total profit       3,955,000




Cost Management – Group Assignment – Case I                                              Page |9

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Epgp (one year) 2009-10_cost management_group assignement_case i_25nov09

  • 1. Cost Management Group Assignment EPGP 2009-10 - Term II- Group Submission – Case I 25-Nov-2009 Instructor: Prof. Keyur B. Thaker Submitted by: Abhishek Pangaria - #1 Altaf Hussain Siddiqui - #4 Rajendra Inani - #27 Shikhar Mohan - #34 Tarandeep Singh - #37 Vaibhav Samant - #38
  • 2. Table of Contents 1 Case Background................................................................................................................................3 1.1 What is the break-even in units and in dollars?...........................................................................3 1.2 Would you recommend a strategy to increase sales to 3,500 units by reducing price to 3,850? 5 1.3 In March, the Federal government made an offer to the company to supply 500 units at a profit of $ 275,000. If this order is accepted 500 unit of regular business will be lost. What is your recommendation?.............................................................................................................................6 1.4 Hospital Supply is evaluating an opportunity to enter a foreign market with an initial 1,000 units. It plans to introduce its product at a low cost to enter the market. It will incur an additional $410 per unit for shipping and total of $22,000 as marketing cost. What should be the lowest price?.................................................................................................................................................7 1.5 An inventory of 200 units of hoists remains in the stockroom. What should be the minimum selling price for these units?..............................................................................................................7 1.6 An outside contractor has given a proposal to make 1,000 unit. This would reduce 20% of variable marketing cost and 30% of fixed manufacturing cost. Should this order be accepted at a rate of 2,475 per unit?.......................................................................................................................8 1.7 All situation remaining the same as question 6, but if the company can produce 800 modified hoists selling at $4,950 and with a variable marketing and manufacturing cost of $550 &f $ 3,025 respectively, should the proposal be accepted at $ 2,475 per unit if the manufacturing costs remain the same?..............................................................................................................................9 Cost Management – Group Assignment – Case I Page |2
  • 3. 1 Case Background Hospital Supply, Inc is in the business of Hydraulic hoists that are used in hospitals to move bed ridden patients. Normally, they sell 3,000 units per month at the rate of $4,350 per unit. The cost of manufacturing & marketing this product as maintained by the company is as below: Sales (units) 3000 Variable Materials 550 Labour 825 Variable O/H 420 Fixed O/H 660 Total 2455 Marketing cost Variable 275 Fixed 770 Total marketing cost 1045 Total Unit Cost 3500 1.1 What is the break-even in units and in dollars? Total fixed cost = 4,290,000 [(660+770) x 3000] Total Variable cost per unit = 2070 Contribution = SP-VC = 2280 Break-even units = FC/contribution = 1882 Break-even dollar sales = Break-even units * SP = $ 8,186,700 Cost Management – Group Assignment – Case I Page |3
  • 4. The calculations are as given below: Sales (Units) 3000 Selling Price 4350 Variable Materials 550 Labour 825 Variable O/H 420 Marketing 275 Total Variable 2070 Fixed Costs Overhead 1980000 Marketing 2310000 Total Fixed cost 4290000 Contribution 2280 Break Even Units 1882 Break Even $ Value 8,186,700 Profit 2,550,000 Cost Management – Group Assignment – Case I Page |4
  • 5. 1.2 Would you recommend a strategy to increase sales to 3,500 units by reducing price to 3,850? The calculations for the suggestion are as below: Sales (Units) 3500 Selling Price 3850 Variable Materials 550 Labour 825 Variable O/H 420 Marketing 275 Total Variable 2070 Fixed Costs Overhead 1980000 Marketing 2310000 Total Fixed cost 4290000 Contribution 1780 Break Even Units 2411 Break Even $ Value 10,487,850 Profit 1,940,000 Recommendation: Do not opt for this strategy as the overall profit actually decreases. Cost Management – Group Assignment – Case I Page |5
  • 6. 1.3 In March, the Federal government made an offer to the company to supply 500 units at a profit of $ 275,000. If this order is accepted 500 unit of regular business will be lost. What is your recommendation? The calculations for both the scenarios are shown below: Without Govt Order With Govt Order Sales (Units) 4000 Sales (Units) 3500 Selling Price 4350 Selling Price 4350 Variable Variable Materials 550 Materials 550 Labour 825 Labour 825 Variable O/H 420 Variable O/H 420 Marketing 275 Marketing 275 Total Variable 2070 Total Variable 2070 Fixed Costs Fixed Costs Overhead 1980000 Overhead 1980000 Marketing 2310000 Marketing 2310000 Total Fixed cost 4290000 Total Fixed cost 4290000 Contribution 2280 Contribution 2280 Break Even Units 1882 Break Even Units 1882 8,186,70 8,186,70 Break Even $ Value 0 Break Even $ Value 0 Govt Profit 275000 4,830,00 3,690,00 Profit 0 Op Profit 0 3,965,00 Total Profit 0 We observe that the overall profit is higher when the government order is not taken up. Cost Management – Group Assignment – Case I Page |6
  • 7. 1.4 Hospital Supply is evaluating an opportunity to enter a foreign market with an initial 1,000 units. It plans to introduce its product at a low cost to enter the market. It will incur an additional $410 per unit for shipping and total of $22,000 as marketing cost. What should be the lowest price? The minimum selling price should be $ 2227. The details are given below: Foreign Order Sales (Units) 1000 Variable Materials 550 Labour 825 Shipping 410 Variable O/H 420 Marketing 0 Total Variable 2205 Fixed Costs Marketing 22000 Mktg Cost / unit 22 Total / unit cost 2227 Min selling price 2,227 1.5 An inventory of 200 units of hoists remains in the stockroom. What should be the minimum selling price for these units? As the manufacturing cost has already been incurred and the inventory will become valueless in some time; the only cost to be considered should be the incremental marketing cost per unit i.e. 275 per unit. Therefore the minimum selling price should be $ 275 Cost Management – Group Assignment – Case I Page |7
  • 8. 1.6 An outside contractor has given a proposal to make 1,000 unit. This would reduce 20% of variable marketing cost and 30% of fixed manufacturing cost. Should this order be accepted at a rate of 2,475 per unit? Total profit in complete in house production is $ 2,550,000 Total profit by accepting this order increases to $ 2,849,000. Therefore the proposal should be accepted. Original In house production Outside contractor Sales (Units) 3000 Sales (Units) 2000 Sales (Units) 1000 Selling Price 4350 Selling Price 4350 Selling Price 4350 Variable Variable Variable Materials 550 Materials 550 Labour 825 Labour 825 Variable O/H 420 Variable O/H 420 Marketing 275 Marketing 220 Total Variable 2070 Total Variable 2015 Total Variable 2475 Effective total variable 2,168.3 cost Fixed Costs Fixed Costs Fixed Costs Overhead 1980000 Overhead 1386000 Overhead 1386000 Marketing 2310000 Marketing 2310000 Marketing 2310000 Total Fixed cost 4290000 Total Fixed cost 3696000 Total Fixed cost 3696000 Total per unit cost 3500 Total per unit cost 3863 Total per unit cost 3,400.3 Contribution 2280 Contribution 2335 Net Impact per unit 99.67 Break Even Units 1882 Break Even Units 1583 Total Gain 299000 Break Even $ Value 8,186,70 Break Even $ Value 6,886,050 0 Revenue 1305000 0 Profit 2,550,00 Profit 974,000 Total Profit 2,849,0 0 00 Cost Management – Group Assignment – Case I Page |8
  • 9. 1.7 All situation remaining the same as question 6, but if the company can produce 800 modified hoists selling at $4,950 and with a variable marketing and manufacturing cost of $550 &f $ 3,025 respectively, should the proposal be accepted at $ 2,475 per unit if the manufacturing costs remain the same? The overall profits increase to $ 3,955,000. Hence the proposal should be accepted. Regular Hoists Modified Hoists Contractor Sales (Units) 2000 Sales (Units) 800 Sales (Units) 1000 Selling Price 4350 Selling Price 4950 Selling Price 4950 Variable Variable Materials 550 Manufacturing 3025 Labour 825 Variable O/H 420 Marketing 220 Marketing 550 Total Variable 2015 Total Variable 3575 Total cost 2475 Fixed Costs Overhead 1980000 Marketing 2310000 Total Fixed cost 4290000 Total per unit cost 4160 Contribution 2335 Contribution 1375 Contribution 2475 Break Even Units 1838 Break Even $ Value 7,995,300 Profit 380,000 New Profit 1,480,000 Total profit 3,955,000 Cost Management – Group Assignment – Case I Page |9