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Is Lean Six Sigma a Joke
Or
Does It Really Work
Asif (ACE) Raza
Mechanical Engineer
Lean Six Sigma Master Black Belt
Functional Business Analyst

Global Lean Six Sigma Supply Chain Solutions
Global Lean Six Sigma Supply Chain Solutions
“ “ A Supply Chain Optimization Company”
A Supply Chain Optimization Company”
www.gls6solutions.com
www.gls6solutions.com
Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi,
Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi,
Missouri, and Oklahoma
Missouri, and Oklahoma
We know what it can do, check it out
List of Companies that are using LSS Programs on a regular basis and
are very successful;
THE LIST (and there are many more, these are just the Fortune 500 and
Above). http://en.wikipedia.org/wiki/List_of_Six_Sigma_companies
3M, Amazon, Caterpillar…etc.
Big companies have big goals, and some serious road blocks. But they
know how to achieve their goals and pave their way to Financial
Success and Global Presence. How?
Simple, by using Lean Six Sigma the way the Japanese did, do, the way
Jack Welch did with GE.
Global Lean Six Sigma Supply Chain Solutions
Global Lean Six Sigma Supply Chain Solutions
“ “ A Supply Chain Optimization Company”
A Supply Chain Optimization Company”
www.gls6solutions.com
www.gls6solutions.com
Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi,
Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi,
Missouri, and Oklahoma
Missouri, and Oklahoma
What Is The Real Lean Six Sigma?
So when we talk about Process Improvement, well, we are not really talking about Lean
Six Sigma or Kaizen or Hoshin Kanri or Theory of Constraints…we are talking about
Process Improvement.
Do you really need Qualitative or Quantitative, Parametric or Non Parametric ‘DATA’ or
Statistical/ Mathematical Analysis to figure out what is the best way to move the
inventory, or improve damages in your Supply Chain, or improve the Quality of Raw
Goods and Vendor Analysis…Or how about Improving the “overall operations in your
area of operations..”.
This is where fork in the road occurs, this is where modus operandi breaks down, where
communications goes from internal chaos due to the demand for ‘Process Improvement’
and the loss of customer and the revenue… “ Hey, lets hire one of them…what you call
‘em..yeah..yeah…Lean Six Sigma Professional…so we can tell our stakeholder & our
customer we hired them quality guys..” (This could have been done internally with the
folks you have, a simple Process Improvement…) You just set yourself for failure!!
Waste more money while you are already wasting money. Cash flow is getting thin.
Global Lean Six Sigma Supply Chain Solutions
Global Lean Six Sigma Supply Chain Solutions
“ “ A Supply Chain Optimization Company”
A Supply Chain Optimization Company”
www.gls6solutions.com
www.gls6solutions.com
Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi,
Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi,
Missouri, and Oklahoma
Missouri, and Oklahoma
So, what is Lean Six Sigma. Really.
We all know that Lean is all about improving velocity of
product movement, increasing cycle time, and increasing
value – add and decreasing non-value add activities, and
so on and so forth.
Six Sigma is all about reducing defects, variations and
improving Voice of Customers.
But that is just a very elementary definitions of the most
powerful tool in the world that can be used in any industry
and achieve high level financial results and strengthen the
company’s marketplace, and create Change Agents
through data and training. I would like you to revisit the
LIST on slide 2,so you get an idea of the importance of
understanding Lean Six Sigma, Hoshin Kanri and Kaizen… all
bundled up under ‘Continuous Process Improvement’ .

Global Lean Six Sigma Supply Chain Solutions
Global Lean Six Sigma Supply Chain Solutions
“ “ A Supply Chain Optimization Company”
A Supply Chain Optimization Company”
www.gls6solutions.com
www.gls6solutions.com
Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi,
Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi,
Missouri, and Oklahoma
Missouri, and Oklahoma
Now stay with me:

Global Lean Six Sigma Supply Chain Solutions
Global Lean Six Sigma Supply Chain Solutions
“ “ A Supply Chain Optimization Company”
A Supply Chain Optimization Company”
www.gls6solutions.com
www.gls6solutions.com
Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi,
Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi,
Missouri, and Oklahoma
Missouri, and Oklahoma
We are not done with Lean Six Sigma Yet…But lets quickly look at Other Embedded
Tools that Make Lean Six Sigma a Powerhouse.










Kaizen
Hoshin Kanri
5S, 5M+e, PDCA
Energy Management
Business Process & Services
Enabling Infrastructure (IT Solutions)
Organizational Change Management
Employee Engagement & Empowerment
Big Data Analytics
Visit Us At

www.gls6solutions.com
www.gls6solutions.com

Global Lean Six Sigma Supply Chain Solutions
Global Lean Six Sigma Supply Chain Solutions
“ “ A Supply Chain Optimization Company”
A Supply Chain Optimization Company”
www.gls6solutions.com
www.gls6solutions.com
Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi,
Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi,
Missouri, and Oklahoma
Missouri, and Oklahoma
So, how does Lean Six Sigma work?

That’s a loaded question:
Lean Six Sigma is about ‘doing’ and not about powerpointing. It is
about being out on the floor 80% of the time, and spending 20% of
time in data analytics and training.
I would advise the reader to look up the following names:
Taiichi Ohno, Shigeo Shingo and Eiji Toyoda
Now, I want you to understand that Lean, and Six Sigma and Kaizen
started long time ago, and I am saying since the invention of the
wheel, the photography, the works of Thomas Edison, Henry Ford
and so many more. Where building of ‘things’ became the norm,
building of ‘things’ with accuracy and precision became the new
norm. Having less defects, less variation, and high production
became the only way for manufacturing.
Guess what Lean Six Sigma is?
Lean is all about Lean Manufacturing and Six Sigma is all about
DPMO (defects per million opportunity, 3.4DPMO)
Global Lean Six Sigma Supply Chain Solutions
Global Lean Six Sigma Supply Chain Solutions
“ “ A Supply Chain Optimization Company”
A Supply Chain Optimization Company”
www.gls6solutions.com
www.gls6solutions.com
Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi,
Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi,
Missouri, and Oklahoma
Missouri, and Oklahoma
What Can Lean Six Sigma Do?
It can do everything, you just have to know what is it you are
trying to accomplish.
Improve Energy Efficiency
Reduce Freight Cost
Improve Inventory Forecast
Reduce Costs Across the Supply Chain
Increase Customer Order Fill Rate
Increase Customer Satisfaction
Retain Customers
Get New Customer
Acquire New Market (Local/Global)

Economic Profit For The Firm
Balance Sheet
Income Statement
Cash Flow Improvements
P&L Management
Team Building
Change Agents
Empowered Employees

Industries: Hospitals, Nursing Homes, Logistics & Distribution, Manufacturing,
Banking, Military, Aerospace, Research, IT, etc.

YES! Lean Six Sigma Works Only If You Know How To Make it
Work.
Global Lean Six Sigma Supply Chain Solutions
Global Lean Six Sigma Supply Chain Solutions
“ “ A Supply Chain Optimization Company”
A Supply Chain Optimization Company”
www.gls6solutions.com
www.gls6solutions.com
Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi,
Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi,
Missouri, and Oklahoma
Missouri, and Oklahoma

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Is lean six sigma a joke slide share

  • 1. Is Lean Six Sigma a Joke Or Does It Really Work Asif (ACE) Raza Mechanical Engineer Lean Six Sigma Master Black Belt Functional Business Analyst Global Lean Six Sigma Supply Chain Solutions Global Lean Six Sigma Supply Chain Solutions “ “ A Supply Chain Optimization Company” A Supply Chain Optimization Company” www.gls6solutions.com www.gls6solutions.com Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi, Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi, Missouri, and Oklahoma Missouri, and Oklahoma
  • 2. We know what it can do, check it out List of Companies that are using LSS Programs on a regular basis and are very successful; THE LIST (and there are many more, these are just the Fortune 500 and Above). http://en.wikipedia.org/wiki/List_of_Six_Sigma_companies 3M, Amazon, Caterpillar…etc. Big companies have big goals, and some serious road blocks. But they know how to achieve their goals and pave their way to Financial Success and Global Presence. How? Simple, by using Lean Six Sigma the way the Japanese did, do, the way Jack Welch did with GE. Global Lean Six Sigma Supply Chain Solutions Global Lean Six Sigma Supply Chain Solutions “ “ A Supply Chain Optimization Company” A Supply Chain Optimization Company” www.gls6solutions.com www.gls6solutions.com Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi, Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi, Missouri, and Oklahoma Missouri, and Oklahoma
  • 3. What Is The Real Lean Six Sigma? So when we talk about Process Improvement, well, we are not really talking about Lean Six Sigma or Kaizen or Hoshin Kanri or Theory of Constraints…we are talking about Process Improvement. Do you really need Qualitative or Quantitative, Parametric or Non Parametric ‘DATA’ or Statistical/ Mathematical Analysis to figure out what is the best way to move the inventory, or improve damages in your Supply Chain, or improve the Quality of Raw Goods and Vendor Analysis…Or how about Improving the “overall operations in your area of operations..”. This is where fork in the road occurs, this is where modus operandi breaks down, where communications goes from internal chaos due to the demand for ‘Process Improvement’ and the loss of customer and the revenue… “ Hey, lets hire one of them…what you call ‘em..yeah..yeah…Lean Six Sigma Professional…so we can tell our stakeholder & our customer we hired them quality guys..” (This could have been done internally with the folks you have, a simple Process Improvement…) You just set yourself for failure!! Waste more money while you are already wasting money. Cash flow is getting thin. Global Lean Six Sigma Supply Chain Solutions Global Lean Six Sigma Supply Chain Solutions “ “ A Supply Chain Optimization Company” A Supply Chain Optimization Company” www.gls6solutions.com www.gls6solutions.com Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi, Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi, Missouri, and Oklahoma Missouri, and Oklahoma
  • 4. So, what is Lean Six Sigma. Really. We all know that Lean is all about improving velocity of product movement, increasing cycle time, and increasing value – add and decreasing non-value add activities, and so on and so forth. Six Sigma is all about reducing defects, variations and improving Voice of Customers. But that is just a very elementary definitions of the most powerful tool in the world that can be used in any industry and achieve high level financial results and strengthen the company’s marketplace, and create Change Agents through data and training. I would like you to revisit the LIST on slide 2,so you get an idea of the importance of understanding Lean Six Sigma, Hoshin Kanri and Kaizen… all bundled up under ‘Continuous Process Improvement’ . Global Lean Six Sigma Supply Chain Solutions Global Lean Six Sigma Supply Chain Solutions “ “ A Supply Chain Optimization Company” A Supply Chain Optimization Company” www.gls6solutions.com www.gls6solutions.com Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi, Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi, Missouri, and Oklahoma Missouri, and Oklahoma
  • 5. Now stay with me: Global Lean Six Sigma Supply Chain Solutions Global Lean Six Sigma Supply Chain Solutions “ “ A Supply Chain Optimization Company” A Supply Chain Optimization Company” www.gls6solutions.com www.gls6solutions.com Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi, Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi, Missouri, and Oklahoma Missouri, and Oklahoma
  • 6. We are not done with Lean Six Sigma Yet…But lets quickly look at Other Embedded Tools that Make Lean Six Sigma a Powerhouse.          Kaizen Hoshin Kanri 5S, 5M+e, PDCA Energy Management Business Process & Services Enabling Infrastructure (IT Solutions) Organizational Change Management Employee Engagement & Empowerment Big Data Analytics Visit Us At www.gls6solutions.com www.gls6solutions.com Global Lean Six Sigma Supply Chain Solutions Global Lean Six Sigma Supply Chain Solutions “ “ A Supply Chain Optimization Company” A Supply Chain Optimization Company” www.gls6solutions.com www.gls6solutions.com Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi, Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi, Missouri, and Oklahoma Missouri, and Oklahoma
  • 7. So, how does Lean Six Sigma work? That’s a loaded question: Lean Six Sigma is about ‘doing’ and not about powerpointing. It is about being out on the floor 80% of the time, and spending 20% of time in data analytics and training. I would advise the reader to look up the following names: Taiichi Ohno, Shigeo Shingo and Eiji Toyoda Now, I want you to understand that Lean, and Six Sigma and Kaizen started long time ago, and I am saying since the invention of the wheel, the photography, the works of Thomas Edison, Henry Ford and so many more. Where building of ‘things’ became the norm, building of ‘things’ with accuracy and precision became the new norm. Having less defects, less variation, and high production became the only way for manufacturing. Guess what Lean Six Sigma is? Lean is all about Lean Manufacturing and Six Sigma is all about DPMO (defects per million opportunity, 3.4DPMO) Global Lean Six Sigma Supply Chain Solutions Global Lean Six Sigma Supply Chain Solutions “ “ A Supply Chain Optimization Company” A Supply Chain Optimization Company” www.gls6solutions.com www.gls6solutions.com Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi, Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi, Missouri, and Oklahoma Missouri, and Oklahoma
  • 8. What Can Lean Six Sigma Do? It can do everything, you just have to know what is it you are trying to accomplish. Improve Energy Efficiency Reduce Freight Cost Improve Inventory Forecast Reduce Costs Across the Supply Chain Increase Customer Order Fill Rate Increase Customer Satisfaction Retain Customers Get New Customer Acquire New Market (Local/Global) Economic Profit For The Firm Balance Sheet Income Statement Cash Flow Improvements P&L Management Team Building Change Agents Empowered Employees Industries: Hospitals, Nursing Homes, Logistics & Distribution, Manufacturing, Banking, Military, Aerospace, Research, IT, etc. YES! Lean Six Sigma Works Only If You Know How To Make it Work. Global Lean Six Sigma Supply Chain Solutions Global Lean Six Sigma Supply Chain Solutions “ “ A Supply Chain Optimization Company” A Supply Chain Optimization Company” www.gls6solutions.com www.gls6solutions.com Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi, Serving: Tennessee, Arkansas, Arizona, Delaware, Illinois, Indiana, Iowa, Mississippi, Missouri, and Oklahoma Missouri, and Oklahoma