Tega Losugen

Saurav Bhattacharjee
Saurav BhattacharjeeProduct Manager Lighting en Hafele India Private Limited
Tega Losugen
Introduction to Tega
• Headquartered in Kolkata, Tega was promoted in 1976 in a technical &
financial collaboration with Skega AB, Sweden; In 1998, Tega acquired
100% equity stake in the Company
• The Company specializes in manufacturing and distribution
• Wear resistant lining components required for grinding, sizing and beneficiation of
minerals
• Downstream equipment such as hydro-cyclones and flotation columns, fluid
transportation and filtration systems used in mineral processing, bulk material
handling and slurry transportation industry
SubsidiaryHead Office Branch OfficeManufacturing Unit
The Business • Business name: Losugen
• Structure: PTY LIMITED
• ABN: 26 097 626 849
• ACN: 097 626 49
• Business location: Jandacot Perth Western
Australia 6164
• Date established: 1976
• Business owner(s):Tega Industries Limited
• Acquired: 2011
Losugen is a Perth based Group company of
Tega Industries Limited
It specializes in the design, manufacture,
installation, wear monitoring and
maintenance of wear liners, rubber lining,
trommel screens, vibrating screens,
ceramic linings and filter products for
mining and materials handling industries.
Our Vision
Committed to engineering flawless
solutions that enrich the future of
mining
Our Mission
Key Personnel
Syed Yaver Imam
Director Global Marketing & Product Management
 +91 33 3001 9000 / yaver.imam@tegaindustries.com
Sidd Banerjee
Managing Director
+61 8 9414 7922 / sidd@losugen.com
Johan van Baalen
Workshop Manager
 +61 8 9414 7922 / johannes@losugen.com
Paul Ryan
Financial Manager
 +61 8 9414 7922 / paul@losugen.com
Alfred Strydom
Area Manager - Pilbara
 +61 8 9414 7909 / alfred@losugen.com
19761976Kolkata, India
Global player in designing, manufacturing and distribution of
consumable spares; installation of process equipments; AMC
and consultancy services for improving performance of mills,
screening equipments and beneficiation equipments
Largest non-OEM manufacturer of moulded wear resistant
rubber components for the mining and bulk material
handling industries
Strong technical support group with
more than 35 years of experience in the industry
1616countries
sales offices across
44countries
manufacturing
7575more
countries
than
shipments
55plants
manufacturing
450450engineers
Tega Dehej - India
Supply
All RioTinto Product to be
supplied out of the Dehej
plant and shipped to Losugen
Australia.
Available Capacity
•Rubber / Metal
= 5500m² Annually
•Ceramic = 3000m²
Annually
Losugen
Workshop
• Space available = 800 m² •
Fabrication
• Chute / Trommel Refurb •
Chute / Trommel Reline
• Water Jet Cutting
• Studweld
• Design & Simulation
• Rubber Lining
Warehouse
•Available Floor space excl.
Shelving = 800m²
•Freight Shipped to site from
Losugen Jandakot
•Freight arrangements as per
customer requirements.
Kalyani (India)Kalyani (India)
Samali (India
Vulcania (South Africa
Acotec (Chile)
Quality Documents
Quality Documents
Product Range
Solution Driven Approach
Tega Industries Ltd 26
Customer Needs
•Enhanced
Performance
•Maximizing Asset
Life
•Less Downtime
•Increasing Profit
Tega
•R & D
•Engineering
•Product
•Service
•Ownership
• Improvement in
Screening Efficiency
• Lifetime
Optimization
• Downtime
Reduction
• Smart Wear
Management
Screen & Trommel
• Capacity
Enhancement
• Optimized
operation
• Installation Time
Reduction
• Liner Life Increase
Mill & Hydrocyclone
• Efficient Material
Transfer
• Spillage and
Maintenance Free
Operation
Optimization
• Reduced
Degeneration
Bulk Storage and Transfer
Point
• Efficient Material
Transfer
• Spillage Free
• Maintenance Free
• Power Optimization
Conveyor
Product Range
D-MAC® Ceramic:
• The ceramic gives ultimate wear and abrasion protection.
• Rubber absorbs impact – help tiles not to crack.
• The shape of our standard tile gives maximum tile coverage.
• Can be stud welded of counter board for fixing.
• D-MAC® products can be custom made to any shape or size.
• D-MAC® can be supplied in tiles and / or cubes
AGGRESSION® Rubber Liners:
• Losugen holds one of Australia’s largest ranges of moulded panels off-the-shelf
that range from 20mm thick to 100mm thick.
• Excellent performance for impact and abrasion
• Steel backing provides many ways for fixing Peek-a-Boo early warning system
• Easy to install and maintain
• Completely customisable solution Suitable for: Sumps, Chutes, Hoppers, Boxes,
and Bins.
Green Dog® Filter Products:
Greendog® products are alternative aftermarket
filtration components. The Greendog® range
includes products to replace high-wear internal
parts of the filter and made from a variety of
materials from rubber and stainless steel to
titanium.
Greendog® Filter Press diaphragm applications by
industry include:
• Non metal mineral industry • Mineral processing
and metallurgy
• Water and wastewater treatment • Food and
beverage industries
• Chemical process industries • Steel industry
Spillex® :
Tega innovated the 3 types of Spillex® skirt sealing system with a simple yet
effective control in making conveyor loading stations completely spillage free.
• Fits easily to existing or new conveyors.
• Soft but firm contact with belt gives complete sealing
• Ensures smooth running without belt damage
• Substantial cost saving
Trommels:
The Trommel Shop® team specialises is creating custom
designs suited to client requirements and has many years
of experience in wear protection for mining and industry
Losugen’s applied practices led them to question the fact
that the market was lacking a specialist company to
supply, service and maintain vibrating screens
internationally. The creation of The Trommel Shop® filled
the industry gap
Advantages of Losugen trommels and wear protection
systems:
•High screening efficiency
•Moulded design giving greater choice in thickness/hole
size
•Tapered openings to prevent plugging
•An innovative bolt on system giving greater flexibility
and allowing for a combination of panels
•Easy to handle light weight panels
•Easy to replace worn or damaged panels
Screens:
Philosophy of Losugen Screen deck
•SLD Program
•S – Screening Efficiency Enhancement
•L – Life Enhancement
•D – Downtime Reduction
•Losugen Screen Decks are designed with
the following objectives :
•Increase Screening Efficiency &
throughput.
•Increase the life of the decks.
•Reduce the down-time of the screen
machine with maximum availability for
production.
Mill Linings:
Losugen is one of Australia's fastest growing rubber
companies with its rapid growth contributed to its
focus on customer service, quick reaction times,
competitive solutions and investing in good people
and products.
Losugens Tornado mill linings and associated
products are certainly “Stirring up a storm through
cost and performance”Losugen, through our own
experienced in house team, design and manufacture
Tornado lining systems for SAG, Primary, and
Secondary and regrind Ball mills, Rod Mills, Scrubber
mills and
Lime mills Losugen has its own in house design team
using 3D and mill simulation software to confirm the
types of designs required in specific applications.
Customers To be completed
4 Years at Boddington
•85% Losugen Liner supply
•100 % Losugen supervision on all on site installation
2 Years at Olympic Dam
•90% Losugen Liner supply
•85% Losugen on site install
To be completed Telfer
• % supplier
•On site
6 Years at Prominent Hill
•95% Losugen Liner supply
•100 % Losugen on site installation
•100% Losugen on site inspection and reports
Significant Partnerships
Tega has developed lasting and rewarding partnerships
in mining and processing operations worldwide. We
believe in long term mutually beneficial relationships
and strive to build partnerships.
Thank You
1 de 37

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Tega Losugen

  • 2. Introduction to Tega • Headquartered in Kolkata, Tega was promoted in 1976 in a technical & financial collaboration with Skega AB, Sweden; In 1998, Tega acquired 100% equity stake in the Company • The Company specializes in manufacturing and distribution • Wear resistant lining components required for grinding, sizing and beneficiation of minerals • Downstream equipment such as hydro-cyclones and flotation columns, fluid transportation and filtration systems used in mineral processing, bulk material handling and slurry transportation industry
  • 3. SubsidiaryHead Office Branch OfficeManufacturing Unit
  • 4. The Business • Business name: Losugen • Structure: PTY LIMITED • ABN: 26 097 626 849 • ACN: 097 626 49 • Business location: Jandacot Perth Western Australia 6164 • Date established: 1976 • Business owner(s):Tega Industries Limited • Acquired: 2011 Losugen is a Perth based Group company of Tega Industries Limited It specializes in the design, manufacture, installation, wear monitoring and maintenance of wear liners, rubber lining, trommel screens, vibrating screens, ceramic linings and filter products for mining and materials handling industries.
  • 5. Our Vision Committed to engineering flawless solutions that enrich the future of mining
  • 7. Key Personnel Syed Yaver Imam Director Global Marketing & Product Management  +91 33 3001 9000 / yaver.imam@tegaindustries.com Sidd Banerjee Managing Director +61 8 9414 7922 / sidd@losugen.com Johan van Baalen Workshop Manager  +61 8 9414 7922 / johannes@losugen.com Paul Ryan Financial Manager  +61 8 9414 7922 / paul@losugen.com Alfred Strydom Area Manager - Pilbara  +61 8 9414 7909 / alfred@losugen.com
  • 9. Global player in designing, manufacturing and distribution of consumable spares; installation of process equipments; AMC and consultancy services for improving performance of mills, screening equipments and beneficiation equipments
  • 10. Largest non-OEM manufacturer of moulded wear resistant rubber components for the mining and bulk material handling industries
  • 11. Strong technical support group with more than 35 years of experience in the industry
  • 17. Tega Dehej - India Supply All RioTinto Product to be supplied out of the Dehej plant and shipped to Losugen Australia. Available Capacity •Rubber / Metal = 5500m² Annually •Ceramic = 3000m² Annually
  • 18. Losugen Workshop • Space available = 800 m² • Fabrication • Chute / Trommel Refurb • Chute / Trommel Reline • Water Jet Cutting • Studweld • Design & Simulation • Rubber Lining Warehouse •Available Floor space excl. Shelving = 800m² •Freight Shipped to site from Losugen Jandakot •Freight arrangements as per customer requirements.
  • 26. Solution Driven Approach Tega Industries Ltd 26 Customer Needs •Enhanced Performance •Maximizing Asset Life •Less Downtime •Increasing Profit Tega •R & D •Engineering •Product •Service •Ownership • Improvement in Screening Efficiency • Lifetime Optimization • Downtime Reduction • Smart Wear Management Screen & Trommel • Capacity Enhancement • Optimized operation • Installation Time Reduction • Liner Life Increase Mill & Hydrocyclone • Efficient Material Transfer • Spillage and Maintenance Free Operation Optimization • Reduced Degeneration Bulk Storage and Transfer Point • Efficient Material Transfer • Spillage Free • Maintenance Free • Power Optimization Conveyor
  • 28. D-MAC® Ceramic: • The ceramic gives ultimate wear and abrasion protection. • Rubber absorbs impact – help tiles not to crack. • The shape of our standard tile gives maximum tile coverage. • Can be stud welded of counter board for fixing. • D-MAC® products can be custom made to any shape or size. • D-MAC® can be supplied in tiles and / or cubes
  • 29. AGGRESSION® Rubber Liners: • Losugen holds one of Australia’s largest ranges of moulded panels off-the-shelf that range from 20mm thick to 100mm thick. • Excellent performance for impact and abrasion • Steel backing provides many ways for fixing Peek-a-Boo early warning system • Easy to install and maintain • Completely customisable solution Suitable for: Sumps, Chutes, Hoppers, Boxes, and Bins.
  • 30. Green Dog® Filter Products: Greendog® products are alternative aftermarket filtration components. The Greendog® range includes products to replace high-wear internal parts of the filter and made from a variety of materials from rubber and stainless steel to titanium. Greendog® Filter Press diaphragm applications by industry include: • Non metal mineral industry • Mineral processing and metallurgy • Water and wastewater treatment • Food and beverage industries • Chemical process industries • Steel industry
  • 31. Spillex® : Tega innovated the 3 types of Spillex® skirt sealing system with a simple yet effective control in making conveyor loading stations completely spillage free. • Fits easily to existing or new conveyors. • Soft but firm contact with belt gives complete sealing • Ensures smooth running without belt damage • Substantial cost saving
  • 32. Trommels: The Trommel Shop® team specialises is creating custom designs suited to client requirements and has many years of experience in wear protection for mining and industry Losugen’s applied practices led them to question the fact that the market was lacking a specialist company to supply, service and maintain vibrating screens internationally. The creation of The Trommel Shop® filled the industry gap Advantages of Losugen trommels and wear protection systems: •High screening efficiency •Moulded design giving greater choice in thickness/hole size •Tapered openings to prevent plugging •An innovative bolt on system giving greater flexibility and allowing for a combination of panels •Easy to handle light weight panels •Easy to replace worn or damaged panels
  • 33. Screens: Philosophy of Losugen Screen deck •SLD Program •S – Screening Efficiency Enhancement •L – Life Enhancement •D – Downtime Reduction •Losugen Screen Decks are designed with the following objectives : •Increase Screening Efficiency & throughput. •Increase the life of the decks. •Reduce the down-time of the screen machine with maximum availability for production.
  • 34. Mill Linings: Losugen is one of Australia's fastest growing rubber companies with its rapid growth contributed to its focus on customer service, quick reaction times, competitive solutions and investing in good people and products. Losugens Tornado mill linings and associated products are certainly “Stirring up a storm through cost and performance”Losugen, through our own experienced in house team, design and manufacture Tornado lining systems for SAG, Primary, and Secondary and regrind Ball mills, Rod Mills, Scrubber mills and Lime mills Losugen has its own in house design team using 3D and mill simulation software to confirm the types of designs required in specific applications.
  • 35. Customers To be completed 4 Years at Boddington •85% Losugen Liner supply •100 % Losugen supervision on all on site installation 2 Years at Olympic Dam •90% Losugen Liner supply •85% Losugen on site install To be completed Telfer • % supplier •On site 6 Years at Prominent Hill •95% Losugen Liner supply •100 % Losugen on site installation •100% Losugen on site inspection and reports
  • 36. Significant Partnerships Tega has developed lasting and rewarding partnerships in mining and processing operations worldwide. We believe in long term mutually beneficial relationships and strive to build partnerships.