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11/29/2013
1
Applications
Engineering Mechanics: Belt Friction
Band brakes
Torque
Transmission
Capstan
(Use less smaller force to
hold loads)
Pulley
(Raising or lowering
loads)
Theory
• Relate T1 and T2 when belt is about to slide to right.
Engineering Mechanics: Belt Friction
11/29/2013
2
2 1T / T e s 

Condition for impendingslip for
belt about to slide toward right
(T2 > T1 )
T2 = Tension in the belt that pulls
T1 =Tension in the belt that resist
Engineering Mechanics: Belt Friction
Theory
Angle of contact shall be expressed in
radian
The formula can be applied for
impendingslip condition for
problems involving:
1. Flat belt passing over a fixed
cylindrical drum
2. Ropes/Belt wrapped around a
post or capstan or pulleys
3. Belt drives, both pulley and
belt rotate
2 1T / T e k 
If the belt or rope is actually
slipping (relative slip between
belt/rope and drum/pulley)
Problem-1
A cord is wrapped twice around a
capstan A and three times around
second capstan B. Finally cord goes
over a half barrel section and supports
a mass M of 500 kg. What is tension T
required to maintain this load? Take
coefficient of friction 0.1 for all
surfaces of contact.
Engineering Mechanics: Belt Friction
Maximum value of tension can be
found out by upward impending
motion of mass ‘M’ for which
Mg<T.
Minimum value of tension can be
found out by the impending
downward motion of ‘M’ for
which Mg>T .
Solution:
11/29/2013
3
Problem-1
For 181.15 <T<132811.04 N, the load will be
held in place .
Engineering Mechanics: Belt Friction
For impending downward motion of M ,
Mg > T2>T1> T
M=500 Kg, βA=4π, βB=6π, βpulley=0.5 πSOLUTION:
0.20s  0.15k 
Acable passes around three 2-in.-radius
pulleys and supports two blocks as
shown. Two of the pulleys ( D and E) are
locked to prevent rotation, while the third
pulley is rotated slowly at a constant
speed. Knowing that the coefficients of
friction between the cable and the pulleys
are
determine the largest weight which can
be raised if pulley C is rotated clockwise
.
Problem-2
Engineering Mechanics: Belt Friction
Solution:
Impending slip at C
Slips at D and E
11/29/2013
4
Note: 1
sin 30 rad,
2 6
r
r

 
   
2
,
2 6 3
C D E
  
       
2 ,s C
AW T e 

 1 2 1, 16 lbk D k ET T e T e   
 
   
     5 2
3 3
0.15 0.20
16 lb 16 lb 11.09 lbk E D s C
AW e e e e
 
      
   
C is rotated clockwise slowly
Engineering Mechanics: Belt Friction
Problem-2
Belt Drives
Driver Pulley
T2 >T1
Driven pulley
M1
Engineering Mechanics: Belt Friction
Connected to electric motor (say).
An external torque (M) is applied
Connected to a machine tool (say).
Torque transferred to the pulley by the
machine tool is M1
Torque Transmitted
M1= (T2-T1)*0.2
11/29/2013
5
Problem-3
A flat belt connects pulley A, which
drives the a machine tool, to pulley B
,which is attached to shaft of an electric
motor. The coefficients of friction are s
= 0.25 and k = 0.20 between both
pulleys and the belt. Knowing that the
maximum allowable tension in the belt is
600 N, determine the largest torque
which can be exerted by the belt on
pulley A.
Engineering Mechanics: Belt Friction
Solution:
Since slipping depends upon angle of
contact and coefficient of friction ,pulley
‘B’ will slip first.(Since it is having same
coefficient of friction but smaller angle of
contact than pulley ‘A’).
For the maximum tension in one side of
belt of pulley ‘B’, resistance tension in
other side should be found out.
From moment about center of pulley ‘A’
,maximum allowable torque can be found
out.
For no slip at ‘A’ , µs < (µs) max condition
should be satisfied at pulley ‘A’.
Problem-3
.
Pulley-B
Engineering Mechanics: Belt Friction
SOLUTION:
 
 
0 25
240 4 3
120 2 3
s
o
A
o
B
.
 
 

 
 
11/29/2013
6
Problem-3
Here couple MA is applied to the pulley by the
machine tool to which it is attached and is equal
and opposite to the torque exerted by the belt.
Pulley-A
Engineering Mechanics: Belt Friction
Problem-4
A differential band brake is used to control
the speed of a drum which rotates at a
constant speed. Knowing that the coefficient
of kinetic friction between the belt and the
drum is 0.30 and that a couple of magnitude
125 lb-ft is applied to the drum, determine
the corresponding magnitude of the force P
that is exerted on end D of the lever when
the drum is rotating (a) clockwise, (b)
counter clockwise.
Solution
• Relative slip between belt and
drum
• Moment equilibrium of drum
about center of drum will give
tension generated in both side of
the drum.
• Again moment equilibrium of
lever about point B will give the
force ‘P’
Engineering Mechanics: Belt Friction
11/29/2013
7
Problem-4
SOLUTION:
Engineering Mechanics: Belt Friction
Problem-4
Lever
Engineering Mechanics: Belt Friction

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Belt friction lecture_new

  • 1. 11/29/2013 1 Applications Engineering Mechanics: Belt Friction Band brakes Torque Transmission Capstan (Use less smaller force to hold loads) Pulley (Raising or lowering loads) Theory • Relate T1 and T2 when belt is about to slide to right. Engineering Mechanics: Belt Friction
  • 2. 11/29/2013 2 2 1T / T e s   Condition for impendingslip for belt about to slide toward right (T2 > T1 ) T2 = Tension in the belt that pulls T1 =Tension in the belt that resist Engineering Mechanics: Belt Friction Theory Angle of contact shall be expressed in radian The formula can be applied for impendingslip condition for problems involving: 1. Flat belt passing over a fixed cylindrical drum 2. Ropes/Belt wrapped around a post or capstan or pulleys 3. Belt drives, both pulley and belt rotate 2 1T / T e k  If the belt or rope is actually slipping (relative slip between belt/rope and drum/pulley) Problem-1 A cord is wrapped twice around a capstan A and three times around second capstan B. Finally cord goes over a half barrel section and supports a mass M of 500 kg. What is tension T required to maintain this load? Take coefficient of friction 0.1 for all surfaces of contact. Engineering Mechanics: Belt Friction Maximum value of tension can be found out by upward impending motion of mass ‘M’ for which Mg<T. Minimum value of tension can be found out by the impending downward motion of ‘M’ for which Mg>T . Solution:
  • 3. 11/29/2013 3 Problem-1 For 181.15 <T<132811.04 N, the load will be held in place . Engineering Mechanics: Belt Friction For impending downward motion of M , Mg > T2>T1> T M=500 Kg, βA=4π, βB=6π, βpulley=0.5 πSOLUTION: 0.20s  0.15k  Acable passes around three 2-in.-radius pulleys and supports two blocks as shown. Two of the pulleys ( D and E) are locked to prevent rotation, while the third pulley is rotated slowly at a constant speed. Knowing that the coefficients of friction between the cable and the pulleys are determine the largest weight which can be raised if pulley C is rotated clockwise . Problem-2 Engineering Mechanics: Belt Friction Solution: Impending slip at C Slips at D and E
  • 4. 11/29/2013 4 Note: 1 sin 30 rad, 2 6 r r        2 , 2 6 3 C D E            2 ,s C AW T e    1 2 1, 16 lbk D k ET T e T e               5 2 3 3 0.15 0.20 16 lb 16 lb 11.09 lbk E D s C AW e e e e              C is rotated clockwise slowly Engineering Mechanics: Belt Friction Problem-2 Belt Drives Driver Pulley T2 >T1 Driven pulley M1 Engineering Mechanics: Belt Friction Connected to electric motor (say). An external torque (M) is applied Connected to a machine tool (say). Torque transferred to the pulley by the machine tool is M1 Torque Transmitted M1= (T2-T1)*0.2
  • 5. 11/29/2013 5 Problem-3 A flat belt connects pulley A, which drives the a machine tool, to pulley B ,which is attached to shaft of an electric motor. The coefficients of friction are s = 0.25 and k = 0.20 between both pulleys and the belt. Knowing that the maximum allowable tension in the belt is 600 N, determine the largest torque which can be exerted by the belt on pulley A. Engineering Mechanics: Belt Friction Solution: Since slipping depends upon angle of contact and coefficient of friction ,pulley ‘B’ will slip first.(Since it is having same coefficient of friction but smaller angle of contact than pulley ‘A’). For the maximum tension in one side of belt of pulley ‘B’, resistance tension in other side should be found out. From moment about center of pulley ‘A’ ,maximum allowable torque can be found out. For no slip at ‘A’ , µs < (µs) max condition should be satisfied at pulley ‘A’. Problem-3 . Pulley-B Engineering Mechanics: Belt Friction SOLUTION:     0 25 240 4 3 120 2 3 s o A o B .         
  • 6. 11/29/2013 6 Problem-3 Here couple MA is applied to the pulley by the machine tool to which it is attached and is equal and opposite to the torque exerted by the belt. Pulley-A Engineering Mechanics: Belt Friction Problem-4 A differential band brake is used to control the speed of a drum which rotates at a constant speed. Knowing that the coefficient of kinetic friction between the belt and the drum is 0.30 and that a couple of magnitude 125 lb-ft is applied to the drum, determine the corresponding magnitude of the force P that is exerted on end D of the lever when the drum is rotating (a) clockwise, (b) counter clockwise. Solution • Relative slip between belt and drum • Moment equilibrium of drum about center of drum will give tension generated in both side of the drum. • Again moment equilibrium of lever about point B will give the force ‘P’ Engineering Mechanics: Belt Friction
  • 7. 11/29/2013 7 Problem-4 SOLUTION: Engineering Mechanics: Belt Friction Problem-4 Lever Engineering Mechanics: Belt Friction