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BENEFITS OF
 BUILDING
 WITH MASONRY



presented by
International Masonry Institute
International Union                    International
     of Bricklayers and                         Masonry
     Allied Craftworkers                         Institute


LIFELONG LEARNING
        Pre-job and apprentice training
                      Journeyman upgrade training
                           Safety, scaffold, OSHA training
                               Craftworker
                               certification training
                                  Supervisor certification
                                    Sustainable Masonry
                                    Certification Program
                                      Contractor College
International Union      International
of Bricklayers and           Masonry
Allied Craftworkers           Institute



       BAC CONTRACTORS




IMI-TRAINED CRAFTWORKERS
ILLINOIS STRUCTURAL MASONRY COALTION
BENEFITS OF BUILDING WITH MASONRY
  Beauty
  Versatility of Design
  Contextual / Relatable
  Ease of Construction
  Structural
  Fire & Impact Resistant
  Durable / Low Maintenance
  Economical
  Sustainable
  Energy Efficient
  High Performance
  Acoustic
  Qualified Local Labor
BENEFITS OF MASONRY:
   DESIGN VERSATILITY
   BEAUTY
DESIGN VERSATILITY: ARCHITECTURAL STYLES
DESIGN VERSATILITY: ARCHITECTURAL STYLES
DESIGN VERSATILITY: BONDING PATTERNS




RUNNING BOND               STACKED BOND   COMMON BOND (AMERICAN BOND)




ENGLISH BOND               FLEMISH BOND   ENGLISH CROSS BOND




1/3 BOND (UTILITY BRICK)   GARDEN WALL
DESIGN VERSATILITY: BONDING PATTERNS




SOLDIERS             STACKED BOND
DESIGN VERSATILITY: BONDING PATTERNS
DESIGN VERSATILITY: BONDING PATTERNS



   HERRINGBONE




   BASKETWEAVE
DESIGN VERSATILITY: BONDING PATTERNS
DESIGN VERSATILITY: BONDING PATTERNS
DESIGN VERSATILITY: BONDING PATTERNS
DESIGN VERSATILITY: BONDING PATTERNS
DESIGN VERSATILITY:
  RECESSED / PROJECTED COURSES
DESIGN VERSATILITY:
  RECESSED / PROJECTED COURSES
DESIGN VERSATILITY: CORBELING
DESIGN VERSATILITY: CORBELING
DESIGN VERSATILITY: RACKING
DESIGN VERSATILITY: QUOIN CORNERS
DESIGN VERSATILITY: ARCHES




                         CORBELED ARCH
AND IF YOU THINK OF BRICK,
             FOR INSTANCE
     AND YOU SAY TO BRICK,
    “WHAT DO YOU WANT,
                BRICK?”

     AND BRICK SAYS TO YOU
          “I LIKE AN ARCH”


    AND IF YOU SAY TO BRICK,
“LOOK, ARCHES ARE EXPENSIVE.
       CAN I USE A CONCRETE
            LINTEL OVER YOU?
WHAT DO YOU THINK OF THAT?
                       BRICK?

                 BRICK SAYS:
            I LIKE AN ARCH


                 - LOUIS I. KHAN
ARCH TYPES




ROMAN (SEMICIRCULAR)           SEGMENTAL                JACK (FLAT)




            GOTHIC (POINTED)               ELLIPTICAL
DESIGN VERSATILITY: RADIAL BRICKWORK
DESIGN VERSATILITY: RADIAL BRICKWORK
DESIGN VERSATILITY: RADIAL BRICKWORK
DESIGN VERSATILITY: DENTILS
DESIGN VERSATILITY: DENTILS
DESIGN VERSATILITY: DENTILS
DESIGN VERSATILITY: MORTAR JOINTS
                               18%
                              18.00% MORTAR                               12%
                                                                         12.21% MORTAR




                      ONE SQUARE FOOT                         ONE SQUARE FOOT
                      MODULAR BRICK, RUNNING BOND             UTILITY BRICK, RUNNING BOND

      BED JOINTS  4 @ 12” x 3/8” =   18.000 SQ. IN.
      HEAD JOINTS 8 @ 2.3125” x 3/8” = 6.938 SQ. IN.          3 @ 12” x 3/8” =   13.500 SQ. IN.
                  2 @ 1.3125” x 3/8” = 0.984 SQ. IN.          3 @ 3.625” x 3/8” = 4.078 SQ. IN.
                                      25.922 SQ. IN. MORTAR                     17.578 SQ. IN. MORTAR




ELEVATIONS            MORTAR JOINT MATERIAL TAKEOFF
DIAGRAM 01.410.0311                     REV. 08/10/09
DESIGN VERSATILITY: MORTAR JOINTS
DESIGN VERSATILITY: MORTAR JOINTS




concave   vee        raked       beaded   flush




  grapevine     weathered    struck   weeping
DESIGN VERSATILITY: MORTAR JOINTS




concave   vee
DESIGN VERSATILITY: MORTAR JOINTS
DESIGN VERSATILITY:
  MATERIAL COMBINATIONS & JUXTAPOSITIONS
DESIGN VERSATILITY:
  MATERIAL COMBINATIONS & JUXTAPOSITIONS
DESIGN VERSATILITY:
  MATERIAL COMBINATIONS & JUXTAPOSITIONS
DESIGN VERSATILITY:
  MATERIAL COMBINATIONS & JUXTAPOSITIONS
DESIGN VERSATILITY:
  MATERIAL COMBINATIONS & JUXTAPOSITIONS
BENEFITS OF MASONRY:
   HUMAN SCALE
   CONTEXTUAL
   ENHANCES COMMUNITY
BENEFITS OF MASONRY: EASE OF CONSTRUCTION
MODULARITY
MODULARITY
MODULARITY




   8”




             8”   8”
MODULARITY
MODULARITY




   8”




             8”   8”
MODULARITY
MODULARITY




   8”




             8”   8”
EASE OF CONSTRUCTION: ADAPTABILITY OF UNITS




 Masonry is adaptable to inconsistencies and field changes
EASE OF CONSTRUCTION: HEIGHT LIMITATIONS




“It is generally better to have all the panels near-
ly the same height, and less than 30 feet high.”
-Tilt-Up Concrete Association




                                                       With proper support, masonry walls
                                                       can reach great heights
EASE OF CONSTRUCTION: HEIGHT LIMITATIONS




Masonry can easily accommodate varying wall heights and configurations.




                                                                  © 2009 INTERNATIONAL MASONRY INSTITUTE
EASE OF CONSTRUCTION:
    WINDOW AND DOOR LIMITATIONS




“Openings must be located a minimum          Place openings virtually anywhere in
distance from the panel edge of 1/8 the      a masonry wall.
eave height or 2 feet, whichever is less.”
-Tilt-Up Concrete Association
EASE OF CONSTRUCTION: SITE CONSTRAINTS




Tilt-Up concrete requires relatively flat
terrain, away from power lines, ditches,
other buildings, railroad tracks, and other
obstructions that could limit crane access.
                                              Masonry is right at home on sites
-Tilt-Up Concrete Association                 that are tight and difficult to access
EASE OF CONSTRUCTION: SEQUENCING




Crane access and braces can impede tilt-up construction until roof
diaphragm is attached
EASE OF CONSTRUCTION: SEQUENCING




Masonry work can begin as soon as footings are installed
EASE OF CONSTRUCTION: SEQUENCING




Bricklayers work from scaffold outside the building, rarely interfering
with other trades
EASE OF CONSTRUCTION:
        COLD WEATHER CONSIDERATIONS




Since tilt-up walls are cast outdoors,   Masonry can easily be constructed
pouring and curing becomes difficult     when temperatures are below freezing
and expensive when temperatures          if cold-weather procedures are
drop below freezing.                     followed.
EASE OF CONSTRUCTION: SCHEDULE-FRIENDLY
BENEFITS OF MASONRY: STRUCTURAL
STRUCTURAL
STRUCTURAL:
 GROUTED & REINFORCED LOADBEARING BLOCK
HYBRID MASONRY & STEEL
HYBRID MASONRY & STEEL
HYBRID MASONRY & STEEL
HYBRID MASONRY & STEEL




Garden Hills Elementary School, Champaign, IL BLDD Architects
BRICK & BLOCK CAVITY WALL
DETAIL FEATURES
• PLATE WELDED TO I-BEAM
• CUT BLOCK AROUND BEAM
                                                          International Masonry Institute
                                                                         MASONRY
                                                                         DETAILING
HEAD DETAIL                PLATE WELDED TO I-BEAM                        SERIES
DETAIL 01.304                         REV. 09/27/07       800-IMI-0988 www.imiweb.org
                                                      © 2007 INTERNATIONAL MASONRY INSTITUTE
BRICK & BLOCK CAVITY WALL
                                             INTERIOR VIEW




                                                                 International Masonry Institute
                           EXTERIOR VIEW
                                                                                MASONRY
                                                                                DETAILING
HEAD DETAIL     STEEL LINTEL & BOND BEAM                                        SERIES
DETAIL 01.301                REV. 09/04/07                       800-IMI-0988 www.imiweb.org
                                                             © 2007 INTERNATIONAL MASONRY INSTITUTE
SPANNING OPENINGS




     Poly-wrapped steel angles used for temporary support

CAST-IN-PLACE MASONRY LINTEL
SPANNING OPENINGS




    Precast masonry lintel fabricated on the ground

PRECAST LINTELS
SPANNING OPENINGS




     Lintel is hoisted by lift

PRECAST LINTELS
SPANNING OPENINGS




     Precast lintel set into place

PRECAST LINTELS
SPANNING OPENINGS




     10-foot span

PRECAST LINTELS
FIRE RESISTANCE
FIRE RESISTANCE
FIRE RESISTANCE
IMPACT RESISTANCE




.38 cal from 15 feet
DURABLE / LOW MAINTENANCE
DURABLE / LOW MAINTENANCE




                            BUILDING REUSE
DURABLE / LOW MAINTENANCE




Interior masonry partition walls never need painting.
DURABLE / LOW MAINTENANCE
DURABLE / LOW MAINTENANCE
BENEFITS OF MASONRY: COMPETITIVE COSTS
BENEFITS OF MASONRY: SUSTAINABLE
MASONRY FOR SUSTAINABILITY
  SUSTAINABILITY:


       “Meeting the needs of the
       present without compromising
       the ability of future generations
       to meet their own needs.”

ASTM E 2114-06a, “Standard Terminology for Sustainability Relative to
the Performance of Buildings,” Vol. 4.12, ASTM International, West
Conshohocken, PA, 2006
FACILITY LIFE CYCLE

                                                   Facility evaluation may
                                                   identify needs that lead
                                                   to expansion, remodel-
                                                   ing, renovation, or
                                                   restoration of an
                                                   existing facility to
                                                   accommodate growth
                                                   or changes in function;
                                                   or may result in
                                                   abandonment,
                                                   deconstruction, sale, or
                                                   adaptive reuse of an
                                                   existing facility.


Project Resource Manual – CSI Manual of Practice
SUSTAINABLE DESIGN TOPICS
                          www.aia.org FAQs


   Q: What topics are considered as Sustainable Design topics?
   A:
Active Solar Thermal Systems           Energy-Saving Appliances and             Safety and Security Systems
Alternative Energy                         Equipment                               (defensive planting, innovative
Alternative Transportation             Environmental Education                     design, defensive space)
Appropriate Size and Growth            Geoexchange                              Smart Controls
Biomimicry                             Green Roofs                              Space Zoning
Building Form                          High-Efficiency Equipment                Staff Training (tech. training, only)
Building Monitoring                    Indoor Environmental Quality             Sun Shading
Building Orientation                   Integrated Project Delivery              Systems Commissioning
Carbon Offsets                         Life Cycle Assessment                    Systems Tune-Up
Cavity Walls for Insulating Airspace   Mass Absorption                          Thermal Bridging
Co-Generation                          Material Selection and Embodied          Total Building Commissioning
Conserving Systems and Equipment           Energy                               Vegetation for Sun Control
Contract Documents                     Natural Ventilation                      Walkable Communities
(related to sustainable design)        Open, Active, Daylit Space               Waste-Heat Recovery
Construction Waste Management          Passive Solar Collection Opportunities   Water Conservation
Cool Roofs                             Photovoltaics                            Windows and Openings
Deconstruction and Salvage             Prefabrication                           Green Specifications
    Materials                          Preservation/Reuse of Existing           Zoning, regulatory, codes
Daylighting                                Facilities
Earth Sheltering                       Radiant Heating and Cooling
Efficient Artificial Lighting          Renewable Energy Resources
Efficient Site Lighting Systems        Rightsizing Equipment
Energy Modeling
Energy Source Ramifications
SUSTAINABLE DESIGN TOPICS
                         www.aia.org FAQs


   Q: What topics are considered as Sustainable Design topics?
   A:
Active Solar Thermal Systems           Energy-Saving Appliances and             Safety and Security Systems
Alternative Energy                         Equipment                               (defensive planting, innovative
Alternative Transportation             Environmental Education                     design, defensive space)
Appropriate Size and Growth            Geoexchange                              Smart Controls
Biomimicry                             Green Roofs                              Space Zoning
Building Form                          High-Efficiency Equipment                Staff Training (tech. training, only)
Building Monitoring                    Indoor Environmental Quality             Sun Shading
Building Orientation                   Integrated Project Delivery              Systems Commissioning
Carbon Offsets                         Life Cycle Assessment                    Systems Tune-Up
Cavity Walls for Insulating Airspace   Mass Absorption                          Thermal Bridging
Co-Generation                          Material Selection and Embodied          Total Building Commissioning
Conserving Systems and Equipment           Energy                               Vegetation for Sun Control
Contract Documents                     Natural Ventilation                      Walkable Communities
    (related to sustainable design)    Open, Active, Daylit Space               Waste-Heat Recovery
Construction Waste Management          Passive Solar Collection Opportunities   Water Conservation
Cool Roofs                             Photovoltaics                            Windows and Openings
Deconstruction and Salvage             Prefabrication                           Green Specifications
    Materials                          Preservation/Reuse of Existing           Zoning, regulatory, codes
Daylighting                                Facilities
Earth Sheltering                       Radiant Heating and Cooling
Efficient Artificial Lighting          Renewable Energy Resources
Efficient Site Lighting Systems        Rightsizing Equipment
Energy Modeling
Energy Source Ramifications
SUSTAINABLE SITES                    LEED v. 3
                                             Potential
                                             contribution
                                             of masonry

                                   5 points




                                   1 point
                                   1 point
                                   1 point
                                   1 point
                                   1 point




                    26   24   28   10 points
ENERGY & ATMOSPHERE                           LEED v. 3
                                                  Potential
                                                  contribution
                                                  of masonry




                                                        19 points




                      35 points   33 points 37 points   19 points
MATERIALS & RESOURCES                  LEED v. 3
                                              Potential
                                              contribution
                                              of masonry




                                         3 points

                                         5 points

                                         1 point
                                         2 points
                                         2 points
                                         2 points
                                         2 points



                                         12 points, NC
                        14   13   13     11 points, SCH
                                         13 points, CS
INDOOR ENVIRONMENTAL QUALITY                      LEED v. 3
                                           Potential
                                           contribution
                                           of masonry


                                 1 point



                                 1 point
                                 1 point
                                 1 point




                                 1 point
                                 1 point

                                                 5 points, NC
                                 1 point         6 points, SCHOOLS
                                                 4 points, CS
                  15   23   12
INNOVATION & DESIGN                     LEED v. 3



                                              Potential
                                              contribution
                                              of masonry
                                        5 points



       6 points   5 points   6 points   5 points NC
                                        4 points SCH
                                        5 points CS
ABUNDANT MATERIALS
Example: Project uses clay brick; clay is abundant
MR CREDIT 1.1, 1.2, 1.3         BUILDING REUSE




                                                 MATERIALS & RESOURCES
Case Study: Walsh Construction Headquarters,
Chicago, IL
MR CREDIT 1.1, 1.2, 1.3                         BUILDING REUSE




Walsh Construction Headquarters, Chicago, IL




 Common brick facade removed.                  New face brick installed on
                                               existing concrete structure.
MR CREDIT 3.1 & 3.2                            MATERIAL REUSE




                                                                MATERIALS & RESOURCES
Walsh Construction Headquarters, Chicago, IL


Common brick from facade is preserved and cleaned.
MR CREDIT 3.1 & 3.2                            MATERIAL REUSE




                                                                MATERIALS & RESOURCES
Walsh Construction Headquarters, Chicago, IL


Common brick used as interior finish at corridor walls
and elevator lobbies.
after            after



        before
MR CREDIT 4.1 & 4.2




                                         MATERIALS & RESOURCES
                      RECYCLED CONTENT
MR CREDIT 4.1 & 4.2




                                                      MATERIALS & RESOURCES
                      RECYCLED CONTENT

                        Example: Project uses brick
                        made with fly ash aggregate

                         “Recycled Material: 40%
                         fly ash by weight… pre-
                         consumer”
©
ENERGY EFFICIENCY




    R-Value

    Thermal Mass
ENERGY EFFICIENCY




                R-Value is the resistance to heat flow.
 HEAT    heat

                Thermal mass, or the
                heat storage ability of the wall,
                is not considered in the R-Value.
  heat   HEAT
MASS WALLS
 Exterior insul.,                Exterior mass,
 interior mass                   interior insulation




  Exterior mass,                  Exterior insul.,
  core insulation,                core mass,
  interior mass                   interior insulation




“Masonry or concrete walls having a mass greater than or equal to
30 lb/ft2 are defined by IECC and ASHRAE 90.1 as massive walls.”
Interior Insulation   Cavity Insulation     Inserts at CMU       Foamed-in-Place




   Granular Fill        Exterior Insulation        Insulation at Multiple
INSULATING MASONRY WALLS                           Locations Within Wall
DETAIL 08.300              REV. 02/14/09
                                                                © 2009 INTERNATIONAL MASONRY INSTITUTE
THERMAL MASS BENEFITS




                                                                                               ENERGY & ATMOSPHERE
                                                                 6-HR LAG

                                                                   2-HR LAG




                                                                                     DAMPING
         HEAT
         GAINS




         HEAT
         LOSSES




                             3AM      6AM       9AM 12PM   3PM   6PM   9PM    12AM
Source: National Concrete Masonry Association
BENEFIT OF MASONRY:
HIGH PERFORMANCE BUILDING ENVELOPE
HIGH PERFORMANCE BUILDING ENVELOPE
HIGH PERFORMANCE BUILDING ENVELOPE
HIGH PERFORMANCE BUILDING ENVELOPE
HIGH PERFORMANCE BUILDING ENVELOPE
HIGH PERFORMANCE BUILDING ENVELOPE
HIGH PERFORMANCE BUILDING ENVELOPE
HIGH PERFORMANCE BUILDING ENVELOPE
HIGH PERFORMANCE BUILDING ENVELOPE
HIGH PERFORMANCE BUILDING ENVELOPE
HIGH PERFORMANCE BUILDING ENVELOPE
HIGH PERFORMANCE BUILDING ENVELOPE
HIGH PERFORMANCE BUILDING ENVELOPE
HIGH PERFORMANCE BUILDING ENVELOPE
HIGH PERFORMANCE BUILDING ENVELOPE
HIGH PERFORMANCE BUILDING ENVELOPE
HIGH PERFORMANCE BUILDING ENVELOPE
HIGH PERFORMANCE BUILDING ENVELOPE
BENEFITS OF MASONRY:
  ACOUSTIC PERFORMANCE
ACOUSTIC PERFORMANCE




Acoustic CMUs can provide sound control for a better indoor learning and
working environment
Much like a car muffler, the closed-end cavities resonate sound waves and
convert them harmlessly to heat
ACOUSTIC PERFORMANCE




Homewood – Flossmoor High School, Flossmoor, Illinois
ACOUSTIC PERFORMANCE
MASONRY KEEPS JOBS LOCAL
SKILLED BRICKLAYERS AND CONTRACTORS
WE WOULD TAKE THAT
DESPISED OUTCAST OF THE
       BUILDING INDUSTRY
  THE CONCRETE BLOCK
  OUT FROM UNDERFOOT,
       FROM THE GUTTER
         FIND HITHERTO
 UNSUSPECTED SOUL IN IT
        MAKE IT LIVE AS A
      THING OF BEAUTY
  TEXTURED LIKE THE TREES.

YES, THE BUILDING WOULD
  BE MADE OF THE BLOCKS
 AS A KIND OF TREE ITSELF
   STANDING AT HOME
AMONG THE OTHER TREES
IN ITS OWN NATIVE LAND.
       - FRANK LLOYD WRIGHT
SINGLE WYTHE BLOCK WALL
INSULATED BLOCK
SINGLE WYTHE STRUCTURAL INSULATED CMU
SINGLE WYTHE STRUCTURAL INSULATED CMU
SINGLE WYTHE STRUCTURAL INSULATED CMU
SINGLE WYTHE STRUCTURAL INSULATED CMU
STRUCTURAL BRICK
STRUCTURAL BRICK
AUTOCLAVED AERATED CONCRETE (AAC)



38 lbs          28 lbs          18 lbs




8x8x16 normal    8x8x16 light     8x8x16 AAC
weight block     weight block     AC-4 block
(140 pcf)        (105 pcf)        (31 pcf)
AUTOCLAVED AERATED CONCRETE (AAC)

 •   Firewalls
 •   Loadbearing walls
 •   Back-up walls
 •   Interior partitions
 •   Stair enclosures
 •   Elevator shafts
 •   Column wraps
 •   Shafts & chutes
 •   Floors & roofs
AUTOCLAVED AERATED CONCRETE (AAC)




Bricklayers route electrical chase in AAC
RAINSCREEN CLADDING
RAINSCREEN CLADDING




CONCRETE BLOCK BACKUP
RAINSCREEN CLADDING




AIR BARRIER
RAINSCREEN CLADDING




ALUMINUM CLIP ANGLES
RAINSCREEN CLADDING




RIGID INSULATION
RAINSCREEN CLADDING




TRACK W/ TULIP GASKET & CLIPS
RAINSCREEN CLADDING




TERRA COTTA PANELS
RAINSCREEN CLADDING
RAINSCREEN CLADDING
RAINSCREEN CLADDING
RAINSCREEN CLADDING
RAINSCREEN CLADDING
RAINSCREEN CLADDING
ADHERED VENEER
LIGHTWEIGHT REINFORCED STONE PANELS
LIGHTWEIGHT REINFORCED STONE PANELS
LIGHTWEIGHT REINFORCED STONE PANELS
BENEFITS OF BUILDING WITH MASONRY
  Beauty
  Versatility of Design
  Contextual / Relatable
  Ease of Construction
  Structural
  Fire & Impact Resistant
  Durable / Low Maintenance
  Economical
  Sustainable
  Energy Efficient
  High Performance
  Acoustic
  Qualified Local Labor
THEREFORE WHEN WE BUILD,
LET US THINK THAT WE BUILD FOR EVER.
LET IT NOT BE FOR PRESENT DELIGHT,
NOR FOR PRESENT USE ALONE;

LET IT BE SUCH WORK AS
OUR DESCENDANTS WILL THANK US FOR.

AND LET US THINK
AS WE LAY STONE UPON STONE,
THAT A TIME IS TO COME

WHEN THOSE STONES WILL BE HELD SACRED
BECAUSE OUR HANDS HAVE TOUCHED THEM,

AND THAT MEN WILL SAY
AS THEY LOOK UPON THE LABOUR
AND WROUGHT SUBSTANCE OF THEM,
“SEE! THIS OUR FATHERS DID FOR US.”
  John Ruskin, 1849 The Seven Lamps of Architecture
International Union      International
of Bricklayers and           Masonry
Allied Craftworkers           Institute



       BAC CONTRACTORS




IMI-TRAINED CRAFTWORKERS

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