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Prof Hiran Amarasekera
Department of Forestry and Environment Science
University of Sri Jayewardnepura
http://scholar.sjp.ac.lk/hiran
2018
Solid wood industries
Sawmilling, Furniture, Flooring,
Crafts….
Many logs in Sri Lanka end up in a sawmill 3
SAWMILLING – FRAME
SAW (MORATUWA)
4Prof. Hiran Amarasekera, 2013
FURNITURE
Moratuwa has a traditional furniture
cluster
5Prof. Hiran Amarasekera, 2013
MORATUWA FURNITURE
CLUSTER
http://www.slideshare.net/sahan/wooden-
toys-in-sri-lanka
7
Wood Based Composites
Plywood, Chipboard, Fibreboard
9
Lanka Plywood, Kegalle
After closing CPC now SL has small scale plywood
mills
Chipboard furniture is very popular in
Sri Lanka
10
DAMRO FURNITURE
MERBOK MDF FACTORY,
HORANA
13
MDF (FIBER BOARD)
Prof. Hiran Amarasekera 14
PULP AND PAPER
Forestry sector did not produce raw materia
our pulp mills (Embilipiya mill)
15
16
Furniture
Parquet for flooring
Brush handles
Wooden panels
Wooden toys
17
Construction timer –
kempus, balu from Malaysia
Furniture
Plywood, MDF, Chipboard
Pulp and paper
 Information Technology Division /Sri Lanka Export Development
Board
 H.44 Wood and articles of wood; wood charcoal
-4,000.00
-2,000.00
0.00
2,000.00
4,000.00
6,000.00
8,000.00
10,000.00
2008 2009 2010 2011 2012
TotalValueinLKR(millions)
Export performance
Exports
imports
Balance of trade
18Prof. Hiran Amarasekera, 2013
In a state of deterioration in terms of quality and competitiveness
inadequate wood supply in term of quality and quantity,
Unfavorable business climate,
Scarcity of trained manpower,
Lack of market opportunities, research support and
Lack of finances for investments to improve the industry.
 Lack of stable policy direction
 Excessive regulation of transport of wood and finished
products
 Bad image of the quality of the industry
Reason for using Rubber, Albizia, Imported timber? 21
MORATUWA FURNITURE
CLUSTER
Around
1700
industries
In
existence
for many
decades.
Incapable of
producing
quality
furniture for
the export
market.
Large firms use advanced technology
Have a integrated production process with saw
mills, timber seasoning and treatment facilities
Hence it is an organized cluster
Can be upgraded to by a comprehensive
development program.
Wood based industry study
for Forestry sector master
plan 1995
Upwood Project for upgrading
wood working industry in
Moratuwa - Ministry of
Enterprise Development,
Industrial Policy and
Investment Promotion, 2003
Wood Industry Development
study by Ministry of
Industries
Study on improvement of
Moratwua Furniture cluster
and Wewaldeniya cane
cluster – National Enterprise
Development Agency (NEDA)
and National Chamber of
Commerce - 2007
 Moratu Eliya
Kaldemulla, Thelawala,
Ratmalana, Borupana.
 Moratu Pitiya
Katubedda, Kuduwamulla.
 Moratu Uyana
Uyana, Rawathawaththa,
Angulana, Laxapathiya.
 Moratu Mulla
Moratumulla, Kadalana,
Willorawaththa, Molpe,
Indibedda.
 Morau Wella
Diggarolla, Horakele.
 Moratu Dikwella
Koralawella, Egodauyana,
Katukurunda
Carpentry
Industries
1445
Saw Mills 270
Total 1715
 Traditional Skill
Base
 Transport Facilities
 Physical
infrastructure
facilities such as
roads,
communication and
electricity
 Apprenticeship
Training Institute,
University of
Moratuwa and
University of Sri
Jayewardenepura
can provide the
skilled workforce and
S&T manpower
 1. Elmairah
 2. Bed
 3. Bookrack
 4. Cabinet
 5. Chair
 6. Cot
 7. Couch
 8. Cupboard
 9. Dressing Table
 10. Easy Chair
 11. Chair Set
 12. Stools
 14. Sofa
 15. Table
MARKETS OF MORATUWA
CLUSTER
80% of the furniture marketed are semi-
finished - furniture with out sanding and
polishing
Workshops with the floor area 250-500
sq.ft only produce semi-finished furniture
Large-company manufacturers make and
display both semi-finished and finished
furniture in their showrooms
Few companies undertake export orders
Use more high density timber (above 800kg/m3)
timber than low density wood (below 800kg/m3).
Timber is transported in log form or as sawn timber
shortage of good quality timber in required
quantities the local market,
Timber is imported to fill the gap.
Teak is the major
species
Mahogany, Jak,
Kolon, Satin
Alstonia, Ginisapu,
Lunumedella, Rubber
Improve utilization of available sustainable timber resourcesImprove
Improve product quality,Improve
Increase marketability of productsIncrease
Minimize environmental pollution.Minimize
35
 Selected industries to upgrade into international standards
 Introduction of new technology
 Transfer of knowledge
 Providing systematic training
 Improving furniture designing,
 Timber preservation,
 Seasoning
 Machine maintaining capabilities.
 Use of research data on timber processing to upscaling and
redefining the small timber manufactures
 Improve utilization of available sustainable timber resources
 Increase the supply of raw materials to the Moratuwa
cluster
 Improve product quality
 Increase marketability of products
 Minimize environmental pollution.
Furniture industry needs new designs and
innovation to compete with imported 38
University
of
Moratuwa
University of Sri
Jayawardenepura
Ministry of
Science
Technology
and
Research
PROCESS
INNOVATION
WASTE
UTILIZATI
ON
VALUE CHAIN
ENHANCEMEN
T
CLEANER
PRODUCTION
PROCESS
Establish area of Moratuwa as region of excellence in
Timber Product designs.
Upscale and redefine the small timber manufactures in
Sri Lanka.
Capacity building through trainings, knowledge &
technology transferring.
Create unique branding identity to Sri Lankan Timber
designs & protect it through Intellectual Property Rights.
 Enhance high-end export market for
Sri Lankan Timber & Timber base
products
 Increase the percentage of
contribution to GDP by Timber &
Timber base product
 Exports for the Economic growth
Employment generation
Increasing the percentage of contribution
to GDP by Timber based products.
Dr Hiran Amarasekera
University of Sri Jayewardenepura
http://scholar.sjp.ac.lk/hiran twitter @hiran

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Upgrading Wood Based Industries in Sri Lanka with special reference to Moratuwa Furniture Cluster

  • 1. Prof Hiran Amarasekera Department of Forestry and Environment Science University of Sri Jayewardnepura http://scholar.sjp.ac.lk/hiran 2018
  • 2. Solid wood industries Sawmilling, Furniture, Flooring, Crafts….
  • 3. Many logs in Sri Lanka end up in a sawmill 3
  • 4. SAWMILLING – FRAME SAW (MORATUWA) 4Prof. Hiran Amarasekera, 2013
  • 5. FURNITURE Moratuwa has a traditional furniture cluster 5Prof. Hiran Amarasekera, 2013
  • 8. Wood Based Composites Plywood, Chipboard, Fibreboard
  • 9. 9 Lanka Plywood, Kegalle After closing CPC now SL has small scale plywood mills
  • 10. Chipboard furniture is very popular in Sri Lanka 10
  • 13. 13
  • 14. MDF (FIBER BOARD) Prof. Hiran Amarasekera 14
  • 15. PULP AND PAPER Forestry sector did not produce raw materia our pulp mills (Embilipiya mill) 15
  • 16. 16 Furniture Parquet for flooring Brush handles Wooden panels Wooden toys
  • 17. 17 Construction timer – kempus, balu from Malaysia Furniture Plywood, MDF, Chipboard Pulp and paper
  • 18.  Information Technology Division /Sri Lanka Export Development Board  H.44 Wood and articles of wood; wood charcoal -4,000.00 -2,000.00 0.00 2,000.00 4,000.00 6,000.00 8,000.00 10,000.00 2008 2009 2010 2011 2012 TotalValueinLKR(millions) Export performance Exports imports Balance of trade 18Prof. Hiran Amarasekera, 2013
  • 19. In a state of deterioration in terms of quality and competitiveness inadequate wood supply in term of quality and quantity, Unfavorable business climate, Scarcity of trained manpower, Lack of market opportunities, research support and Lack of finances for investments to improve the industry.
  • 20.  Lack of stable policy direction  Excessive regulation of transport of wood and finished products  Bad image of the quality of the industry
  • 21. Reason for using Rubber, Albizia, Imported timber? 21
  • 23. Large firms use advanced technology Have a integrated production process with saw mills, timber seasoning and treatment facilities Hence it is an organized cluster Can be upgraded to by a comprehensive development program.
  • 24. Wood based industry study for Forestry sector master plan 1995 Upwood Project for upgrading wood working industry in Moratuwa - Ministry of Enterprise Development, Industrial Policy and Investment Promotion, 2003 Wood Industry Development study by Ministry of Industries Study on improvement of Moratwua Furniture cluster and Wewaldeniya cane cluster – National Enterprise Development Agency (NEDA) and National Chamber of Commerce - 2007
  • 25.  Moratu Eliya Kaldemulla, Thelawala, Ratmalana, Borupana.  Moratu Pitiya Katubedda, Kuduwamulla.  Moratu Uyana Uyana, Rawathawaththa, Angulana, Laxapathiya.  Moratu Mulla Moratumulla, Kadalana, Willorawaththa, Molpe, Indibedda.  Morau Wella Diggarolla, Horakele.  Moratu Dikwella Koralawella, Egodauyana, Katukurunda
  • 26.
  • 28.  Traditional Skill Base  Transport Facilities  Physical infrastructure facilities such as roads, communication and electricity  Apprenticeship Training Institute, University of Moratuwa and University of Sri Jayewardenepura can provide the skilled workforce and S&T manpower
  • 29.  1. Elmairah  2. Bed  3. Bookrack  4. Cabinet  5. Chair  6. Cot  7. Couch  8. Cupboard  9. Dressing Table  10. Easy Chair  11. Chair Set  12. Stools  14. Sofa  15. Table
  • 30. MARKETS OF MORATUWA CLUSTER 80% of the furniture marketed are semi- finished - furniture with out sanding and polishing Workshops with the floor area 250-500 sq.ft only produce semi-finished furniture Large-company manufacturers make and display both semi-finished and finished furniture in their showrooms Few companies undertake export orders
  • 31. Use more high density timber (above 800kg/m3) timber than low density wood (below 800kg/m3). Timber is transported in log form or as sawn timber shortage of good quality timber in required quantities the local market, Timber is imported to fill the gap.
  • 32. Teak is the major species Mahogany, Jak, Kolon, Satin Alstonia, Ginisapu, Lunumedella, Rubber
  • 33.
  • 34. Improve utilization of available sustainable timber resourcesImprove Improve product quality,Improve Increase marketability of productsIncrease Minimize environmental pollution.Minimize
  • 35. 35
  • 36.  Selected industries to upgrade into international standards  Introduction of new technology  Transfer of knowledge  Providing systematic training  Improving furniture designing,  Timber preservation,  Seasoning  Machine maintaining capabilities.
  • 37.  Use of research data on timber processing to upscaling and redefining the small timber manufactures  Improve utilization of available sustainable timber resources  Increase the supply of raw materials to the Moratuwa cluster  Improve product quality  Increase marketability of products  Minimize environmental pollution.
  • 38. Furniture industry needs new designs and innovation to compete with imported 38
  • 41. Establish area of Moratuwa as region of excellence in Timber Product designs. Upscale and redefine the small timber manufactures in Sri Lanka. Capacity building through trainings, knowledge & technology transferring. Create unique branding identity to Sri Lankan Timber designs & protect it through Intellectual Property Rights.
  • 42.  Enhance high-end export market for Sri Lankan Timber & Timber base products  Increase the percentage of contribution to GDP by Timber & Timber base product  Exports for the Economic growth
  • 43. Employment generation Increasing the percentage of contribution to GDP by Timber based products. Dr Hiran Amarasekera University of Sri Jayewardenepura http://scholar.sjp.ac.lk/hiran twitter @hiran