1. Sunil Bhardwaj Email:suvin26@rediffmail.com
Seeking assignments in Quality Assurance with a growth oriented organisation.
Professional Summary
 Over 20 years of experience in the field of quality assurance with Automobile industries.
 Currently employed with Spirotech Heat Exchangers Pvt Ltd. as Senior Manager (Q.A.)
& head of the dept. and reporting to V.P. (Mfg.)
 Significant experience in various New product development (Machining, Assy. Sheet
metal, Rubber, etc.) Incoming inspection ,In-process inspection, Final Product Audit,
Supplier Audit & process improvement & Presently looking HEAT EXCHANGER’s Parts
(Condenser, Evaporator, Compressor, Tube liquids assy. & Machining parts)for Home
Appliances & Automotive A/C System
 A keen planner, strategist with expertise in handling various Quality Systems.
 Demonstrated abilities in enhancing plant efficiency & achieving increase in productivity
while curtailing operational costs & expenses.
 Effective communicator with strong analytical, problem solving & organisational
abilities.
 Proficient in implementation of techniques like 7 QC Tools, TQM , TPM & 5S for
improving the operational efficiency
 Facilitating External Auditors & Customers visits & satisfying with available records.
Areas of Exposure/Expertise across assignments
QMS, EMS & MR
 Overall responsibility for Plant Quality, together with Supplier Quality & Customer
Quality.
 Overall Quality Management Systems – Implementation and management.
 Taking stringent quality measures including preparation / maintenance of necessary
documents to ensure compliance with above standards & customer requirements.
 Complete Analysis of Quality related issues and periodic reporting to the management.
 Implementation of Critical to Quality in manufacturing process at vendor end to ensure
reliability of the product.
 Conducting Periodic Internal Audits to assess the Deployment of QMS & EMS.
 Comply will all applicable safety and environmental legislations, regulations &
requirements.
 Equip employees with the awareness, information, instructions and supervision skills
needed for safe working, quality of operation and environmental management.
 Conducting MRM to review the systems & plant performance with management.

2. Quality Control - In-Process
 Establishing inspection standard & In-process Check Sheet of various components &
Processes for Heat Exchangers, CNC Machining parts, Compressor Assy.
 Proving technical guidance & deployment of quality plan.
 CFT member of APQP & preparation of PPAP documents.
 Conducting Process & Product Audits of all parts to control the Rejection.
 Doing Periodic evaluation of vendor performance in terms of quality, delivery & service
for improving the quality of raw materials.
 Periodic Review of Instruments, Gauges for MSA & Calibration as per schedule.
 Exposer of using instruments like CMM,Contour Tracer, Microscope & other testing
equipments
 Analyse field’s failure complaints & taking countermeasures.
 Solving the problems related to in-house & customer end by 8D ,5 Why & Problem
solving technique
Supplier Quality Assurance
 Streamlining the New Parts Quality as per Quality standard & Master development
schedule.
 Conducting Process, Systems audits & Material handing & storage systems at supplier
end.
 Trouble shooting at supplier end for smooth development of parts.
 Validation of Process & gauging calibration techniques to assure conformance to
requirements & continuous improvements.
 Implementing various Poka-yoke at Supplier end to prevent, in-house and customer
quality complaints.
 Reviewing Control plan, Pfmea & PPAP Documents of vendor parts.
 Raising & follow-up of CKD Rejection in imported parts for their problem &
countermeasures
 Conducting Cp/ Cpk study , Lay out inspection ,Material test for the supplier & In-house
parts
 Reviewing Supplier performance on monthly basis & support to improve further for their
Rejections & process optimisation
 Identify the VA/VE proposal & implement at supplier end.
 Frequent supplier visit for their support & continual improvements related to training,
System adherence, defect prevention & reduction in variation.
 Provide guidance to find out the root cause by using problem solving technique.
Documentation/Customer Support
 Preparing procedures and work instructions for the sample & Receipt Quality staff for
quality adherence.
 Preparation of PPAP Documents & submit to Customer.
 Handling customer complaints and taking steps for immediate solution by using 8D.
Organisational Experience
1: Since May’11 to till date With Spirotech Heat Exchanger’s Pvt.Ltd. Bhiwadi (Raj.) as
HEAD – QUALITY in position of Sr. Manager (QA & MR)

3. India’s largest manufacturer of Fin and tube type Heat Exchangers for Automotive &
Consumable air-conditioning, refrigeration and telecom applications in India & Overseas.
Main customer’s like BSH, Ingersoll Rand, Nibe, V-Zug, Hitachi, Blue Star, Carrier etc.
Company is ISO9001:2008, ISO14001:2004 and UL Certified for Quality, Environmental &
Safety management Systems.
2: Since Jun’1994 TO May’11 with Subros Ltd (Joint venture with world leader DENSO
CORPORATION, JAPAN) as Assistant Manager (SQA)
Company is a TS-16949, ISO14001, OSHAS18001 manufacturing automotive, air conditioning
and ventilating systems for Maruti- Suzuki, Telco, Mahindra, Force Motors etc.
Achievements
 Project leader in New product development ( Condenser, Evaporator, Radiator, Heater,
Tube Assy. Hose assy. & Compressor)
 CFT member for reviewing Customer complaints & improvements.
 Awarded for best Kaizen Award in Suggestors meet in New Delhi.
 Imparting Training & guidance to subordinates to improve skill & motivation.
 Successfully achieved reduction of Brazing Leakage by 86%.
 Instrumental in completing a Kaizen project for Productivity improvement & Reduction
in Rejection PPM thus saving Mfg. /Scrap cost.
 Successfully completed various quality improvements projects for the manufacturing
unit & supplier end.
 Implemented various POKA – YOKE in the manufacturing process and Vendor end to
prevent In-process as well as Customer end complaints.
Aug’1992- Jun’1994 with Hi-Tech Engineering as QC Inspector
Company is into manufacture of auto parts, jig & fixtures
Achievements
 Successfully developed inspection gauge in process inspection
Commenced career with LML Ltd as DET from Jul’1990-Dec’1990
Take In-process Patrol inspection of CNC M/c Shop for Crank case housing.
Education
2010, Batch (Mech. Engg.) from RVD Rajasthan University.
1988, Three Year’s Diploma in Mechanical Engineering from Government Polytechnic,
Kanpur.
6 months Diploma in TQM & ISO-9000 from NILEM, Madras
Trainings Attended
Attended various trainings like 5S, 7QC Tools, SPC, TS16949, quality circle, problem solving
technique, TPM , SAP & ERP etc.
Personal Details
Address : L18 - 669, ASHIYANA, Bhiwadi, Alwar (Raj.)
Phone : +919001094815, +919818172836 (M), 95120-4291042 (R)
Date of Birth : 1st
Oct’ 1967
Passport No : A-1750650
Notice Period : Two Month