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Future	
  of	
  Manufacturing:	
  Emerging	
  Drivers	
  of	
  Change	
  
      	
  Dr	
  Tim	
  Jones	
  –	
  Programme	
  Director	
  -­‐	
  16	
  May	
  2011	
  
Future	
  Agenda	
                                                             Future	
  Agenda	
  




   The	
  Future	
  Agenda	
  is	
  the	
  world’s	
  largest	
  open	
  foresight	
  
 programme	
  that	
  ran	
  throughout	
  2010	
  and	
  engaged	
  expert	
  
 input	
  from	
  over	
  140	
  countries	
  to	
  gain	
  a	
  unique	
  global	
  view	
  
Today	
  we	
  are	
  using	
  a	
  few	
  of	
  these	
  to	
  sImulate	
  some	
  
                                       thoughts	
                                      Future	
  Agenda	
  Insights	
  




 52	
  insights	
  on	
  the	
  world	
  in	
  2020	
  across	
  six	
  key	
  areas	
  are	
  	
  
being	
  used	
  by	
  companies	
  around	
  the	
  world	
  –	
  some	
  of	
  these	
  
        insights	
  have	
  key	
  implicaIons	
  for	
  manufacturing	
  
Imbalanced	
  PopulaIon	
  Growth	
                                                   CertainIes	
  




   By	
  2020	
  we	
  will	
  add	
  another	
  750m	
  people	
  to	
  the	
  planet,	
  	
  
          most	
  in	
  places	
  least	
  able	
  to	
  accommodate	
  them	
  
Key	
  Resource	
  Constraints	
                                                CertainIes	
  




We	
  will	
  see	
  economic,	
  physical	
  and	
  poliIcal	
  shortages	
  of	
  key	
  
 materials	
  that	
  will	
  result	
  in	
  major	
  changes	
  in	
  perspecIves	
  
Asian	
  Wealth	
  ShiT	
                                                             CertainIes	
  




              The	
  centre	
  of	
  gravity	
  of	
  global	
  wealth	
  is	
  shiTing	
  
        	
  East	
  with	
  decreased	
  influence	
  for	
  the	
  US	
  and	
  Europe	
  
Ubiquitous	
  Data	
  Access	
                                                      CertainIes	
  




     We	
  will	
  be	
  connected	
  everywhere	
  -­‐	
  everything	
  that	
  can	
  	
  
       benefit	
  from	
  a	
  network	
  connecIon	
  will	
  have	
  one	
  
Lease	
  Everything	
                                                                       Wealth	
  




          Rising	
  sustainability	
  imperaIves	
  and	
  increasing	
  	
  
              cost	
  of	
  ownership	
  shiT	
  the	
  balance	
  from	
  	
  
         ownership	
  to	
  access	
  and	
  we	
  prefer	
  to	
  rent	
  than	
  buy	
  	
  
AcIve	
  Elderly	
                                                                Happiness	
  




         A	
  wealthier,	
  healthier	
  older	
  generaIon	
  increasingly	
  	
  
        engage	
  in	
  more	
  acIve	
  lives,	
  having	
  extended	
  careers	
  	
  
                 and	
  becoming	
  more	
  poliIcally	
  involved	
  
Less	
  Energy	
                                                                      Wealth	
  




            Consumers	
  are	
  incenIvised	
  to	
  use	
  significantly	
  	
  
         less	
  energy	
  as	
  escalaIng	
  growth	
  in	
  carbon	
  emissions	
  	
  
             force	
  uIliIes	
  to	
  change	
  their	
  business	
  models	
  
Solar	
  Sunrise	
                                                                       Security	
  




           Increasing	
  governmental	
  focus	
  on	
  energy	
  security	
  	
  
          and	
  climate	
  change	
  drives	
  the	
  uptake	
  of	
  large-­‐scale	
  	
  
                    solar	
  as	
  the	
  leading	
  renewable	
  supply	
  
Water	
  Management	
  	
                                            Security	
  




   Advanced	
  water	
  purificaIon,	
  irrigaIon	
  and	
  desalinaIon	
  
       technologies	
  are	
  used	
  to	
  help	
  communiIes	
  to	
  
       manage	
  the	
  rising	
  supply	
  /	
  demand	
  imbalance	
  
Corporate	
  LEGO	
                                                                Security	
  




          With	
  more	
  free	
  agents	
  and	
  outsourcing,	
  non-­‐core	
  	
  
         funcIons	
  within	
  organisaIons	
  are	
  interchangeable	
  	
  
            and	
  easily	
  rebuilt	
  around	
  value-­‐creaIng	
  units	
  	
  
Bridging	
  The	
  Last	
  Mile	
                                                    Locality	
  




     The	
  need	
  to	
  make	
  public	
  transport	
  as	
  flexible	
  as	
  private	
  
     focuses	
  a^enIon	
  on	
  the	
  last	
  mile	
  between	
  mulI-­‐modal	
  	
  
                hubs	
  and	
  the	
  home	
  /	
  work	
  desInaIon	
  
Future	
  of	
  Manufacturing:	
  Emerging	
  Drivers	
  of	
  Change	
  
                  8	
  Key	
  Signals	
  and	
  Signposts	
  
AddiIve	
  Manufacture	
                                                           Signal	
  #1	
  




   AddiIve	
  manufacture	
  has	
  grown	
  in	
  the	
  aerospace	
  sector	
  	
  
    as	
  companies	
  seek	
  to	
  reduce	
  the	
  20:1	
  ‘buy	
  to	
  fly’	
  raIo	
  
AddiIve	
  Manufacture	
                                                           Signal	
  #1	
  




     With	
  lower	
  capital	
  costs	
  this	
  is	
  now	
  going	
  increasingly	
  
       mainstream	
  and	
  replacing	
  tradiIonal	
  techniques	
  
3D	
  Cladding	
                                                                  Signal	
  #2	
  




  In	
  the	
  construcIon	
  sector,	
  cast	
  and	
  3D	
  machined	
  cladding	
  
              	
  is	
  opening	
  up	
  a	
  wide	
  range	
  of	
  design	
  opIons	
  
China	
  Sets	
  The	
  Standards	
                                                   Signal	
  #3	
  




  In	
  a	
  fully	
  fla^ened	
  world,	
  where	
  IP	
  has	
  less	
  value,	
  China’s	
  
  domesIc	
  market	
  will	
  increasingly	
  set	
  the	
  global	
  standards	
  
Increasing	
  ProducIvity	
                                                           Signal	
  #4	
  




To	
  keep	
  up,	
  in	
  the	
  west	
  we	
  need	
  >double	
  producIvity	
  in	
  the	
  
next	
  20	
  years	
  but	
  without	
  increasing	
  resource	
  consumpIon	
  
Intelligent	
  Factories	
                                                      Signal	
  #5	
  




      Virtual	
  tools	
  increasingly	
  control	
  flexible	
  physical	
  tools	
  
           	
  in	
  the	
  people-­‐free	
  programmable	
  shop	
  floor	
  	
  
Late	
  CustomisaIon	
                                                          Signal	
  #6	
  




  Further	
  separaIon	
  of	
  design	
  and	
  manufacture	
  allows	
  for	
  
  more	
  low	
  cost	
  complexity	
  especially	
  close	
  to	
  the	
  customer	
  
Late	
  CustomisaIon	
                                                            Signal	
  #6	
  




       Distributed	
  assembly	
  and	
  access	
  to	
  simple	
  technology	
  
  	
  will	
  provide	
  new	
  entrants	
  with	
  more	
  local	
  supply	
  opIons	
  
Supply	
  Webs	
                                                              Signal	
  #7	
  




  Supply	
  webs	
  are	
  replacing	
  supply	
  chains	
  and	
  adopIng	
  the	
  
  principles	
  of	
  established	
  social	
  and	
  professional	
  networks	
  
Mobile	
  Factories	
                                                             Signal	
  #8	
  




    New	
  soluIons	
  to	
  the	
  problem	
  of	
  connecIng	
  to	
  resources	
  	
  
     and	
  the	
  market	
  are	
  being	
  trailed	
  in	
  some	
  key	
  sectors	
  
For	
  more	
  insights	
  and	
  free	
  e-­‐book	
  please	
  see	
  the	
  futureagenda	
  website	
  
                            Tim	
  Jones	
  –	
  Programme	
  Director	
  	
  
           ?m.jones@futureagenda.org	
  	
   	
   	
  +44	
  780	
  1755	
  054	
  

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The Future of Manufacturing May 2011

  • 1. Future  of  Manufacturing:  Emerging  Drivers  of  Change    Dr  Tim  Jones  –  Programme  Director  -­‐  16  May  2011  
  • 2. Future  Agenda   Future  Agenda   The  Future  Agenda  is  the  world’s  largest  open  foresight   programme  that  ran  throughout  2010  and  engaged  expert   input  from  over  140  countries  to  gain  a  unique  global  view  
  • 3. Today  we  are  using  a  few  of  these  to  sImulate  some   thoughts   Future  Agenda  Insights   52  insights  on  the  world  in  2020  across  six  key  areas  are     being  used  by  companies  around  the  world  –  some  of  these   insights  have  key  implicaIons  for  manufacturing  
  • 4. Imbalanced  PopulaIon  Growth   CertainIes   By  2020  we  will  add  another  750m  people  to  the  planet,     most  in  places  least  able  to  accommodate  them  
  • 5. Key  Resource  Constraints   CertainIes   We  will  see  economic,  physical  and  poliIcal  shortages  of  key   materials  that  will  result  in  major  changes  in  perspecIves  
  • 6. Asian  Wealth  ShiT   CertainIes   The  centre  of  gravity  of  global  wealth  is  shiTing    East  with  decreased  influence  for  the  US  and  Europe  
  • 7. Ubiquitous  Data  Access   CertainIes   We  will  be  connected  everywhere  -­‐  everything  that  can     benefit  from  a  network  connecIon  will  have  one  
  • 8. Lease  Everything   Wealth   Rising  sustainability  imperaIves  and  increasing     cost  of  ownership  shiT  the  balance  from     ownership  to  access  and  we  prefer  to  rent  than  buy    
  • 9. AcIve  Elderly   Happiness   A  wealthier,  healthier  older  generaIon  increasingly     engage  in  more  acIve  lives,  having  extended  careers     and  becoming  more  poliIcally  involved  
  • 10. Less  Energy   Wealth   Consumers  are  incenIvised  to  use  significantly     less  energy  as  escalaIng  growth  in  carbon  emissions     force  uIliIes  to  change  their  business  models  
  • 11. Solar  Sunrise   Security   Increasing  governmental  focus  on  energy  security     and  climate  change  drives  the  uptake  of  large-­‐scale     solar  as  the  leading  renewable  supply  
  • 12. Water  Management     Security   Advanced  water  purificaIon,  irrigaIon  and  desalinaIon   technologies  are  used  to  help  communiIes  to   manage  the  rising  supply  /  demand  imbalance  
  • 13. Corporate  LEGO   Security   With  more  free  agents  and  outsourcing,  non-­‐core     funcIons  within  organisaIons  are  interchangeable     and  easily  rebuilt  around  value-­‐creaIng  units    
  • 14. Bridging  The  Last  Mile   Locality   The  need  to  make  public  transport  as  flexible  as  private   focuses  a^enIon  on  the  last  mile  between  mulI-­‐modal     hubs  and  the  home  /  work  desInaIon  
  • 15. Future  of  Manufacturing:  Emerging  Drivers  of  Change   8  Key  Signals  and  Signposts  
  • 16. AddiIve  Manufacture   Signal  #1   AddiIve  manufacture  has  grown  in  the  aerospace  sector     as  companies  seek  to  reduce  the  20:1  ‘buy  to  fly’  raIo  
  • 17. AddiIve  Manufacture   Signal  #1   With  lower  capital  costs  this  is  now  going  increasingly   mainstream  and  replacing  tradiIonal  techniques  
  • 18. 3D  Cladding   Signal  #2   In  the  construcIon  sector,  cast  and  3D  machined  cladding    is  opening  up  a  wide  range  of  design  opIons  
  • 19. China  Sets  The  Standards   Signal  #3   In  a  fully  fla^ened  world,  where  IP  has  less  value,  China’s   domesIc  market  will  increasingly  set  the  global  standards  
  • 20. Increasing  ProducIvity   Signal  #4   To  keep  up,  in  the  west  we  need  >double  producIvity  in  the   next  20  years  but  without  increasing  resource  consumpIon  
  • 21. Intelligent  Factories   Signal  #5   Virtual  tools  increasingly  control  flexible  physical  tools    in  the  people-­‐free  programmable  shop  floor    
  • 22. Late  CustomisaIon   Signal  #6   Further  separaIon  of  design  and  manufacture  allows  for   more  low  cost  complexity  especially  close  to  the  customer  
  • 23. Late  CustomisaIon   Signal  #6   Distributed  assembly  and  access  to  simple  technology    will  provide  new  entrants  with  more  local  supply  opIons  
  • 24. Supply  Webs   Signal  #7   Supply  webs  are  replacing  supply  chains  and  adopIng  the   principles  of  established  social  and  professional  networks  
  • 25. Mobile  Factories   Signal  #8   New  soluIons  to  the  problem  of  connecIng  to  resources     and  the  market  are  being  trailed  in  some  key  sectors  
  • 26. For  more  insights  and  free  e-­‐book  please  see  the  futureagenda  website   Tim  Jones  –  Programme  Director     ?m.jones@futureagenda.org        +44  780  1755  054