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ESCCON 2011

European Components Initiative
Part 1: ESA
M. Nikulainen, L. Marchand
16th of March 2011
European Components Initiative
Introduction

ECI started in 2004
– Combined effort of the Agency supported and complemented by National
   Initiatives by the Member states, most notably CNES (F) and DLR (D).
– ECI Phase 1 (2004-2010)
        –    Reduce the dependence on the supply of EEE components from sources
             subject to export restrictions
        –    Target was “Pin to Pin” compatible replacements for US ITAR devices.
        –    Key developments: Power Mosfets, Fuses, Relays , MMICs, Mixers, PLL,
             1553.
– ECI Phase 2 (2009-2011)
        –    Competitive alternatives (cost and time to market) in Europe.
        –    Key developments: MMICs, PLL(s), Capacitors, Fuses, Optical connectors.
             FPGA(s).
– ECI Phase 3 (2011-2014) (To be approved)
        –    Access to strategic components and technologies
        –    Key developments: DSM, large FPGA, High Pin Count assembly
             Technologies.

      For full listing of components developed or in development through the
      European Components Initiative see:
      ……https://spacecomponents.org/public/eci/
Typical Strategic New Component Technology
Timeline from R&D to Commercialization


  Investment must be timed carefully in order to meet the
  time-to-market requirements of the customers.

        Typ 2-3 years      Up to 2-3 years   Typ 1-2 y       Typ 5 -10 years


       R&D                    Extended       Evaluation /       Product
                            Development/     Qualification   Commercialisation
      Phase                 contingencies




                                      ECI


                           Typically 10 years !
                                                               Return on
    Initial Investment                                        Investment
Expected impact of ECI on the availability of
European Qualified Components



                                          European Space Qualified Components
                                                Start of             Start of             Proposed Start of ECI 3
                                                ECI 1                ECI 2
 Number listed in QPL/QML




                            140
                            130                                                                                           Qualified
                            120                                                                                           Certificates
                            110
                            100
                             90
                             80                                                                                           Qualified
                             70                                                                                           manufacturers
                             60
                             50
                             40
                             30                                                                                           Forecast data
                             20
                                  2004

                                         2005

                                                  2006

                                                           2007

                                                                  2008

                                                                         2009

                                                                                2010

                                                                                       2011

                                                                                              2012

                                                                                                     2013

                                                                                                            2014

                                                                                                                   2015
European Component Initiative



 Between 2000 and 2006 the number of European components used in European
 satellites had steadily declined
 Today the Trend is turning: e.g. European (47%) to non-European (53%) EEE parts
 used on the ESA SWARM project.
                        100
                                  90

                                  80
                                          METOP                 Herschel Planck
           % Eu ro p ean p arts




                                  70
                                                                                                        SWARM
                                  60
                                  50                                                            JWST

                                  40

                                  30
                                  20     Number of parts
                                         Value of parts
                                  10
                                  0
                                  1994     1996       1998   2000     2002        2004   2006    2008      2010   2012




          Challenge to commit end-users for ECI Parts !
ECI: Market Success Stories


•   ATMEL (F) : AT697(E&F) microprocessor
        • Rapidly increasing world-wide sales

•   Schurter (CH): MGA-S Fuses (PCB,SMT Mount)
         • 27000+ Fuses (Spain, GB, Germany, France, Italy, USA, India, Israel,
             Russia).

•   Peregrine (F): ITAR free PLL (3.5 Ghz factional N ):
         • TAS-F, NT space, TESAT, TOPREL, Spur, Astrium.

•   UMS (F) : European Schottky diode BES Process
         • 100+ wafers manufactured

•   CTM (F): Hybrid Mixers (MXF-01, MXF-02, MXF-03)
         • TAS, TESAT, Mier, CNRS,Sentinel 3, Galileo, Exomars

•   OMMIC(F) : MMIC Mixers ( CGY2180, CGY2182, CGY2183)
ECI Phase : Lessons Learnt
(….and taken into account for ECI Phase II and Beyond)

•   “Pin to Pin” replacements difficult to sell to existing designs.

•   The pace of terrestrial component developments is accelerating and
    consequently product life cycles are getting shorter, leading to obsolescence
    issues. Need to intensify dialogue with technology providers for terrestrial
    applications.

•   Need to streamline the governance to get ECI activities kicked off earlier and
    have products available when required by the market, active dialogue with
    member states.

•   Need to continue working together with other Agencies, Industry and Global
    partners, to maximise our resources and budget available.

•   Need to invest time and money into investigating the potential and testing
    commercial technologies.

•   Need for balanced investment across the entire EEE Component supply
    capabilities.
Balanced Investment - Required
     Capabilities/ Competencies


                           e.g. ATMEL (F), STm (I), TESAT (D), Alter (ES)




e.g.
                                       Commercialization,
System Integrtaors                                                                        e.g.
 (F),(D),(I),(F),(UK)
                                       Quality control
                                                                                          MHS (F)

Equipment                                                                                 SERMA (F)
Suppliers                                                                      Assembly,
                         IC Design                                             Packaging, E2V (F), (CH)
CAD                      expertise +                                           test
vendors                                                                                   HCM(F)
                         space reqs
Design                                                                                    Alter (ES)
Houses
                                                                                          EGGA (CZ)


                                    IC
                                    Manufacturing
                                    fabs
                        e.g. Lfoundry (D)/(F), STm (I)/(F), XFab (UK)/(D), AMS (A)
                        Infineon (D),ON (B), IHP (D)
                        Plus start cooperation with foundries in Far East
ECI Phase 3: Process and Current Status


–   ECI 3 work-plan
        –   created by ESA, CNES,DLR, Component manufacturers and end
            users
        –   Work-plan prioritised and endorsed by SCSB .
        –   ESA TECNET has confirmed the importance of the highest priority items to
            ESA future programmes.
–   Approval Process
        –   2010 : IPC Information note / Informal meeting with IPC delegates, ESA,
            Eurospace, System Integrators and Equipment suppliers.
              –   The importance of the strategic EEE Components and the
                  need for long term stable and sustainable funding for EEE-
                  Components has been unanimously agreed !!.
        –   2011: Mechanism for providing short term funding (2011-2012) has been
            agreed at the Administration and Finance Committee (AFC), and “Decision
            paper” submitted to ESA Council for the short term funding and inviting
            ESA to build up a proposal for long term stable and sustainable funding for
            Ministerial Council in 2012.
              –   Council meeting is TODAY !!

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European components initiative 2011

  • 1. ESCCON 2011 European Components Initiative Part 1: ESA M. Nikulainen, L. Marchand 16th of March 2011
  • 2. European Components Initiative Introduction ECI started in 2004 – Combined effort of the Agency supported and complemented by National Initiatives by the Member states, most notably CNES (F) and DLR (D). – ECI Phase 1 (2004-2010) – Reduce the dependence on the supply of EEE components from sources subject to export restrictions – Target was “Pin to Pin” compatible replacements for US ITAR devices. – Key developments: Power Mosfets, Fuses, Relays , MMICs, Mixers, PLL, 1553. – ECI Phase 2 (2009-2011) – Competitive alternatives (cost and time to market) in Europe. – Key developments: MMICs, PLL(s), Capacitors, Fuses, Optical connectors. FPGA(s). – ECI Phase 3 (2011-2014) (To be approved) – Access to strategic components and technologies – Key developments: DSM, large FPGA, High Pin Count assembly Technologies. For full listing of components developed or in development through the European Components Initiative see: ……https://spacecomponents.org/public/eci/
  • 3. Typical Strategic New Component Technology Timeline from R&D to Commercialization Investment must be timed carefully in order to meet the time-to-market requirements of the customers. Typ 2-3 years Up to 2-3 years Typ 1-2 y Typ 5 -10 years R&D Extended Evaluation / Product Development/ Qualification Commercialisation Phase contingencies ECI Typically 10 years ! Return on Initial Investment Investment
  • 4. Expected impact of ECI on the availability of European Qualified Components European Space Qualified Components Start of Start of Proposed Start of ECI 3 ECI 1 ECI 2 Number listed in QPL/QML 140 130 Qualified 120 Certificates 110 100 90 80 Qualified 70 manufacturers 60 50 40 30 Forecast data 20 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
  • 5. European Component Initiative Between 2000 and 2006 the number of European components used in European satellites had steadily declined Today the Trend is turning: e.g. European (47%) to non-European (53%) EEE parts used on the ESA SWARM project. 100 90 80 METOP Herschel Planck % Eu ro p ean p arts 70 SWARM 60 50 JWST 40 30 20 Number of parts Value of parts 10 0 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012 Challenge to commit end-users for ECI Parts !
  • 6. ECI: Market Success Stories • ATMEL (F) : AT697(E&F) microprocessor • Rapidly increasing world-wide sales • Schurter (CH): MGA-S Fuses (PCB,SMT Mount) • 27000+ Fuses (Spain, GB, Germany, France, Italy, USA, India, Israel, Russia). • Peregrine (F): ITAR free PLL (3.5 Ghz factional N ): • TAS-F, NT space, TESAT, TOPREL, Spur, Astrium. • UMS (F) : European Schottky diode BES Process • 100+ wafers manufactured • CTM (F): Hybrid Mixers (MXF-01, MXF-02, MXF-03) • TAS, TESAT, Mier, CNRS,Sentinel 3, Galileo, Exomars • OMMIC(F) : MMIC Mixers ( CGY2180, CGY2182, CGY2183)
  • 7. ECI Phase : Lessons Learnt (….and taken into account for ECI Phase II and Beyond) • “Pin to Pin” replacements difficult to sell to existing designs. • The pace of terrestrial component developments is accelerating and consequently product life cycles are getting shorter, leading to obsolescence issues. Need to intensify dialogue with technology providers for terrestrial applications. • Need to streamline the governance to get ECI activities kicked off earlier and have products available when required by the market, active dialogue with member states. • Need to continue working together with other Agencies, Industry and Global partners, to maximise our resources and budget available. • Need to invest time and money into investigating the potential and testing commercial technologies. • Need for balanced investment across the entire EEE Component supply capabilities.
  • 8. Balanced Investment - Required Capabilities/ Competencies e.g. ATMEL (F), STm (I), TESAT (D), Alter (ES) e.g. Commercialization, System Integrtaors e.g. (F),(D),(I),(F),(UK) Quality control MHS (F) Equipment SERMA (F) Suppliers Assembly, IC Design Packaging, E2V (F), (CH) CAD expertise + test vendors HCM(F) space reqs Design Alter (ES) Houses EGGA (CZ) IC Manufacturing fabs e.g. Lfoundry (D)/(F), STm (I)/(F), XFab (UK)/(D), AMS (A) Infineon (D),ON (B), IHP (D) Plus start cooperation with foundries in Far East
  • 9. ECI Phase 3: Process and Current Status – ECI 3 work-plan – created by ESA, CNES,DLR, Component manufacturers and end users – Work-plan prioritised and endorsed by SCSB . – ESA TECNET has confirmed the importance of the highest priority items to ESA future programmes. – Approval Process – 2010 : IPC Information note / Informal meeting with IPC delegates, ESA, Eurospace, System Integrators and Equipment suppliers. – The importance of the strategic EEE Components and the need for long term stable and sustainable funding for EEE- Components has been unanimously agreed !!. – 2011: Mechanism for providing short term funding (2011-2012) has been agreed at the Administration and Finance Committee (AFC), and “Decision paper” submitted to ESA Council for the short term funding and inviting ESA to build up a proposal for long term stable and sustainable funding for Ministerial Council in 2012. – Council meeting is TODAY !!