2. WHY RFID
• Why RFID (Radio Frequency IDentification) ?
o
o
o
Complexities
o
To avoid reading & typing errors
To enable the data entry directly from the point of activity
To make sure the accurate data entering into SAP-WMS
To speed up the transaction activity by enabling faster data-collection
RFID / Barcode
Improve accuracy and
Automated Facilities
reduce latency
of existing
transactions
Automate physical
Inventory handling
With Auto-ID
Manual Inventory
Human Dependent
& Error-prone
Volumes

3. Our Approach

4. Our team’s experience
Our Team
 Team of Hands-on
Experience professionals
 Sound understanding of
Solution Development
Comply with
Standards
 Comply with industry
specific Standards of solution
 Scalable approach
Our Eco-system
 Established global
partner links for Auto-ID
Solutions
 Strong partnership with
OEMs
• Consultants experience:
o
o
o
o
o
Implemented RFID & Barcode based Assets Management Solution
Enabled many Warehouse process automation
Handheld based inventory management
Warranty Tracking solution
AVI Solution

5. Potential Benefits of technology
On Time Delivery
• Overall performance and timely
deliveries
• Streamline the overall
operations
Improved Availability
• Improve order accuracy
• Increased inventory visibility
Potential Benefits
Complex SKUs
• Manage high number of
SKUs
• Increased throughput &
accuracy
Low Cost
• Reduce the inventory carrying
costs
• Improve the resource efficiency

6. RFID as Process Enabler
Inbound
Processing
Outbound
RFID
based
data
collection at each of the
proposed
process
stage
• Receiving
•Staging
• Put-away
• Despatch
•Picking
RFID on each Windscreens
Wi-Fi HHTs for data collection
Wi-Fi Access Points
Enterprise Application Service
/ Connectors
Enterprise Application Service

7. Way Forward
Process Study
Process Study
Current / Proposed
Processes study
Information
Information
Gathering
Gathering
Identification of touch points
& site environmental factors
Analysis
Analysis
Enterprise Application touch Points &
checks
Analyze the primary and secondary data
/ details
Integration
Integration
Approach
Approach
Proposal along with BoM, SoW and
Implementation Schedule
Solution Proposal
Solution Proposal

8. Products
Mobile Computers
& Terminals
Data capture
Application Software
UHF RFID Readers
RFID Readers & Labels
Integration & Custom
Development
HR Solutions
Smart cards

9. UHF Class1Gen2 General Purpose

10. Tagging strategy
With many inlay types on the market for all types of FG
material (i.e. Tyres, Harness, Windshields, Boards etc.), We
helps you decide which inlay works best and where it works
best on your products to ensure it is read properly.
Installation & Continued On-Site Support
Through on-site services and support, We will help you
maximize your RFID investment by ensuring that your
solution is properly installed and achieving your targeted
goals.

11. Why RFID Solution
To avoid Manual reading, Read Miss & typing errors
To enable the data entry directly from the point of activity
to ERP / Applications.
To validate the data before entering into SAP.
To speed up the transaction / physical activity by enabling
faster data entry.
Automate the Verification and authentication on real
Online Mode.

12. RFID Integration
with SAP & ERP
VARIOUS MEANS AND METHODS FOR DATA
CAPTURING AND SAP / ERP INTEGRATION

13. Material Inward Flow (SAP)
Supplier
Subcontractor
MIGO
MES/GR
Unrestricted
stock
QA
Production
Floor
Finished
Goods
Finished
Goods
store

14. General SAP process for data entry
Document
SAP GUI
Material
SAP Server
DB
User feeds the data into SAP
screen by bringing the
document to SAP terminal

15. RFID with SAP (Scenario –I)
RFID Label
document
Typically a LAN Based RFID
Reader is connected to LAN to
scan the RFID Labels on items /
FG. This allows the faster and
accurate data entry into ERP
database with the help of
Middleware application on real
time data sharing basis.
SAP GUI

16. RFID & SAP (Scenario-II)
Text files
SAP GUI
RFID Tagged goods
Using Mobile computers allows the direct
scanning of RFID on products and update the
transactions through flat files.
•Allows limited validations on data
•Stores the data on hand held memory
•Needs a PC for communication with SAP
SAP

17. RFID& SAP (Scenario-III)
Online
RFID Tagged goods
Using RF system allows online transaction
with SAP system directly from hand held
computers using a middleware software
communicating with SAP using RFC/BAPI
interface
RFC/BAPI
Middleware
SAP

18. SCANNING
METHODS
AVAILABLE
VARIOUS OPTIONS AVAILABLE AS PER
STANDARD PRACTICE

19. Batch
Wireless
Fixed Station

20. Wireless / Batch
Inventory Management
Where is it? What is it?
What is inside the box?
Material Handling
Aggregate / De-aggregate
What have I assembled or disassembled?
How many do I have? Do I have enough?
Material Handling
By Destination
Where is it going? Where has it been?
Should it be here?
Material Handling
Inspecting / Maintaining
Has this been repaired?
Is this under warrantee?
Has this been inspected?
Is this complete?
What is the asset’s status or state?

21. Govt. Mandate
AVI Initiative
FOR AUTOMOBILE MANUFACTURERS

22. Hi-Performance Reader/ Antennae:
LANE READER Specification for Secure Tag
Reading on high speed
High Performance
Antennas
PoS Secure Tags
Programmers

23. Government Resolution:
Issued by Ministry of Road
Transportation & Highways
OEMs to fit RFID tags on Passenger cars and
commercial vehicles (M & N Category)
Gazette was published on April 8th, 2013 and
will be effective from October 6th, 2013.
Reference to Gazette published by MORT&H
during October, 2012 and previously Sep, 2011
Tags suppliers will have to obtain the
Compliance Approval from third party /agency
Automotive Research Association of India (ARAI)
has been nominated to test and approve the
tags

24. Product Specs Compliance: An Overview
Radio, Environmental, Installation, Durability and Memory Specifications
Radio Specifications: Radio Frequency, ISO 18000 6C Protocol,
Substrate and ID Printing requirements
Environmental Specifications: Operating temperature, Storage
temperature and Relative humidity
Installation Specifications: Permanent Self adhesive, Break on Removal,
and Temper evident etc.
Chip Memory and Data Retention: (Minimum) 240 bits of EPC Memory
, 64 bit Unique TID and Both Side Ultraviolet Rays Protection
• RFID Windshield tags that are industry benchmark
• Designed and developed for AVI and E Tolling applications
• Approx 5 Million tags deployed on vehicles
Comfortably Meets
the specifications

25. Salient Features of Proposed Tags:
Physical Security in AVI Tags.
◦ Destroy Physical and Electrical properties of
tags
◦ Break the chip connections
◦ Destroy Tag Antenna on any attempts of removal
◦ True Tamper Evident
◦ Indicate tampering by leaving antenna residue
◦ Multi Layer construction (Ours Manufacturing Excellence)
◦ Can not be removable (functional) to
solvents and mechanical methods
◦ Tags Manufacturing Technology
◦ Global Experience & Expertise
Multi Layers Construction for true
Break on Removal TM

26. Tags Design, Manufacturing Standard, Experience
and performance is a differentiator:
Silver Ink Printed Antennas
High Level Quality control mechanism
Each AVI tags has to pass a strict performance threshold
Minimum Activation energy tests at inline TVS (Tag
Verification Stations)
Filed Proven “Break on Removal” performance
Various semiconductors options available
High operating and storage temperature tolerance
Various chip sensitivity options available

27. Branding: Options
Each of the given
printing
attracts
a
change in process. We
can adopt the suitable
design based on clients
requirements

28. ISO 18000 6C: Memory Mapping

29. ISO18000 6C Tags Memory Banks Structure
Reserve Bank (0)
Kill Password
Access Password
EPC Bank (1)
EPC Number (up to 498 bits)
TID Bank (2)
Gen 2 Tag
IC Mfg
IC Model
64-bit Factory Programmed Unique ID
User Bank (3)
Block 1
Block 2
Block 3
Block 4
Block 5
Block 6
Block 7
Block 8

30. RFID data
Security in
AVI Application
GENERAL OVERVIEW – IN COLLABORATION
TO EXITING RFID SETUP AT VARIOUS TOLL
POINTS AND BACK END SYSTEM

31. Risks involved with Electronic Identity:
Security is a common concern in many applications
The security risks faced by users of RFID include business risks such as:
◦ Cloning
◦ Counterfeiting
◦ Skimming license numbers, vehicle identification numbers, or other personally
identifiable information off from the tags*
A security breach could cost millions in terms of Brand and Leakage of revenue
with in the system.
- Guidelines for Securing Radio Frequency Identification (RFID) Systems, National Institute
of Standards and Technology (NIST), Special Publication 800-98, April 2007
- Construction of the Enterprise-level RFID Security and Privacy Management Using RoleBased Key Management”, Systems, Man and Cybernetics, 2006, IEEE International

32. ISO 18000-63 Security:
Tag based
Authentication
Prevents
counterfeit tags
from being used
and have physical
damage
mechanism inbuilt
to prevent physical
tag transfer.
Reader based
Authentication
Sensitive
information passed
only to appropriate
readers
Secure Transaction
Tag Data Protection
Valuable information is
not exposed to
unauthorized
applications and
hardware with the
help of Reader
Infrastructure at place

33. Salient Features:
 Open Standard Encryption Algorithm and
Implementation
 Utilize ISO 18000 6C features
 Does not interfere with standard ISO 18000-6C
features
Hardware
Security
Interface
ISO 18000-6C Interface
― Provides ability to authenticate tag and readers
― Protects tag data

34. Tag Authentication Mechanism:
 Unique TID Authentication
-
― TID bits pattern in Tags
 Tag Challenge-Response Authentication
-
― Tag challenges the reader
 Packet Counter
-
ISO18000-6C
Non-Transferable Windshield Tag
― Highest Level Security with Challenge
Response Mechanism ( Hardware Feature)
-
Low
High
-

35. Indian Experience: In Tolling Projects
India:
Providing Interoperable RFID ISO 18000 6C technology to
Toll Solution Providers and agencies in India.
 200 + Lanes ETC RFID System Supplied for different
projects
 On ground experience of unique technology challenges in
India
 Our readers strong Platform has helped to provide solution

36. WHY
AIS
SHOULD DO
IT…
1.
By deploying RFID Labels
on windscreen AVI
achieves betterment in
following area..
2.
Material Management
(MM)
3.
Dispatch Management
(DM)
4.
Stock Delivery
Confirmation from
Manufacturers end
5.
Lesser Human
Intervention and Fully
Automated DATA
CAPTURING
1. Material Management – at the cost of UHF
RFID Tags meant for AUTOMOBILE
MANUFACTURERS.
2. Gain in profit by means of simply grabbing
the opportunity of MoRTH mandate by bulk
deployment at the end of process line after
QC – OK stage.
3. Tracking and Tracking each and every FG
Material from entry point of FG Warehouse
till Raw Material Warehouse of
Manufacturers.
4. Fully automated Receiving and Dispatch
management system.
5. Warranty / Replacement management and
tracking system, with the help of same UHF
RFID Labels.

37. Current
AVI
TAGS
Image
from
FIELD

38. advantage to
AUTOMIBILE
MANuFACTuR
er
1.
Drastic Reduction in
MM
2.
Less efforts in Import /
Export related process
3.
No additional point of
activity on production
line.
In case of long term association, all efforts
centralized to SINGLE POINT OF
COORDINATION i.e. AIS India, hence no pain
in individual tracking of suppliers and
Certifying authorities.
No involvement on any third party and
outsiders and only dependency on reliable
and existing partner like AIS India.
No additional point of activity on production
line, because tags are customized according
to different OEM’s and applied at Windscreen
manufacturers location only. Hence all
windscreen are ready to mount, hence
reduces chance of human errors and delay at
critical stage on running production line.

39. Total Market Volume

40. SECONDRY USE
USAGES OF AVI TAGS AT MANUFACTURER
END

41. RFID For Warehouse
Common Applications
Receiving
Benefits
Optimize inventory - Support JIT - Improve order-to-cash
cycle
Cross-Docking
Improve load balancing - Reduce expediting - Increase
fill rate
Put-Away
Optimize space allocation - Maximize stock rotation Shorten lead times
Inventory Mgmt
Improve capital usage - Reduce shrinkage - Optimize
stock rotation
Order Mgmt
Reduce fulfilment time - improve order accuracy - Reduce
returns
Shipping
Increase accuracy - Improve speed

42. RFID in Warehouse/Distribution?
 Most logical first step for most manufacturers:
 Better Visibility into Location of Inventory throughout
the distribution chain.
 Reduced Warehouse Labour Costs
 Reduced Inventory Write offs (Refabricating, EOL, shelf
life)
 Reduction in errors - Improved Accuracy
 Increased Throughput
 Lower Inventory Levels
 Improved Customer Satisfaction

43. Stoke Reconciliation:
Solution provide total visibility in the Procurement & WMS
operation.
- Dispatch
- Receiving
- Staking (Directed and stack and CBBs association)
- Picking (FMFO on Batch Basis)
- WIP sequence / Blocked Material
virtual Stoke Reconciliation can done on the basis of
random selection of bays to verify the reliability of system.

44. Contact US
MONTEAGE TECHNOLOGIES PVT. LTD.
B-86, Sector – 60, Noida – 210310, INDIA
Phone – 0120-4118472
sales@monteagetech.com