2. Fixed Kanban for
Sheet Metal Parts
Event Kanban for
Paint
Sheet Metal
Process
Coil Steel
Paint Booth
Sheet Metal Supermarket
Event Kanban
Event Kanban for
Graphics
Sales Order
Request/Planned Dates
Event Kanban
Adjust Price(s
Graphics Process
Empty Bins
Customer
Total Quantity
Event Kanban Per
Unit
Configured Product
Event Kanban
Graphics Supermarket
Encore Assembly
Process
Event Kanban for
Meter
Trigger Transfer
Meter Process
Sell Warehouse
Meter Parts Supermarket
Master Planning
Suppliers
Purchase Orders
Empty Bins
Purchase Receiving Dock
Transfer Kanban for
Bezels
Encore Parts Supermarket
3.
4.
5.
6. Purchase Release Signal
Quantity
Consigned
Warehouse
Date
EDI – 862
Paper
Fax
Email
Vendor Invoice
Any Period of Time
Period of Time
Total Quantity
Total Quantity
Adjust Price(s)
Adjust Price(s)
Match to Invoice
Agreement
EDI – 852,861,867
Milk Run
Pull Signal Via Email,Fax
Purchase Release
Create Purchase
Release
Match to Purchase Rel.
Match for Payment
Withdraw From
Consignment
Signal
Manufacturing
Process
Production Order
Routing
BOM’s – Pegged Supply
Process Instructions
Picking Warehouse
Estimate Step
EDI 810
Paper
Fax
Email
7. Invoice
Any Period of Time
Sales Order Shipment
Create Invoice
Date Consumed
Total Quantity
Quantity Consumed
Adjust Price(s)
Relieve VMI Inventory
EDI – 867, 852, 850
Bar Code Scanner
Empty Bin
Match to Payment
VMI Warehouse
Warn Industries
Trigger
Replenishment
Transfer Order
Based on Master Plan, or
Withdrawal Kanban
EDI – 852, 867,204,214
Master Plan
Min/Max,
Empty Bin
Picking Warehouse
8. Vendor Invoice
Period of Time
IEWC
Master Planning
Total Quantity
Adjust Price(s)
EDI 810 or 945
Paper
Fax
Email
Match to Purchase Rel.
Purchase Release
Purchase Orders
Create Purchase
Release for Value Add
Any Period of Time
Total Quantity
Adjust Price(s)
Match to Invoice
Purchase Release Signal
Agreement
Quantity
Wire Rod
Date
EDI 943, 944, 947, 204, 214
RF or Touchscreen
Event Transfer from
Wire Rod Inventory
Kanban for Contract
Manufacturing
Trigger Transfer
EDI 856 or 940, 945, 947, 204,214
RF or Touchscreen
Manufacturing
Process IEWC
IEWC Wire Rod Inventory
Match for Payment
9. Contract Release
Receive EDI
Quantity
ANSI,EDIFACT,VDA, ODETTE
Date
EDI 866, 830 and/or 862
Sequence
KIT/Sequencing
Customer
RAN/KIT Number
Produce to Order
Pull from Buffer Inventory
Ship Release
Quantity
Date
Manufacture Event
Signal
Withdraw From
Buffer Inventory
Signal
EDI 856,846,204,214
Sequence
RAN/KIT Number
Manufacturing
Process
Buffer
Out_01
Kitting
