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Wonderware Historian and Active Factory
             Sue Bailey
             Senior Consultant
Solution Overview – Software Modules

Performance
                                                                              ERP                                                    Production
  Focused
                                                                                                                                      Focused
                                                                                   ERP integration

                                                                                         Manage inventory   Production Scheduling


                                                                      OEE                   Genealogy        Order dispatching
                          Wonderware Historian
                                                                 Product Quality
                                                                                            Traceability    Production Execution
                          Alerts / Notifications




                                                                     (SPC)
              Reporting



                                                   Security




                                                                    Downtime             Process Analysis      Work Tracking


                                                              Equipment Monitoring        Data Collection   Formula Management



                                                               3rd party integration                            Diagnostics
                                                                                           Visualization
                                                                    Alarming                                      Control
                                                                                         Communication


                                                                                                                                     Supervisory
                                                          Plant Resources                                                           HMI or SCADA
                                                                                                                                      Focused
                                                                                                                                                  1
What the Wonderware Historian Does

The Wonderware Historian bridges the gap between the real-
  time high volume plant monitoring and control environment
  and the open and flexible business information
  environment. The historian:

► Acquires plant data via high-speed Wonderware I/O
  Servers, DAServers, InTouch HMI software, Industrial
  Application Server, and other devices.
► Compresses and stores the data.
► Responds to SQL requests for the plant data.
  The historian also contains event, summary, configuration,
  security, backup, and system monitoring information.

                                                               2
The historian is tightly coupled to Microsoft SQL Server.
It’s all about the Data
    Process data is any type of information that is relevant
    to the successful execution of a process. The following
    types of information are considered part of process
    data:

 ► Realtime data - What is the current value of this tag?
 ► Historical data - What was the value of this tag every
   second last Monday?
 ► Summary data - What is the average of each of these
   five tags?
 ► Event data - When did that boiler trip?
 ► Configuration data - How many I/O Servers am I using
   and what are their types
                                                               3
So who needs the Historian?




          ►EVERYONE!
Why am I interested in Plant Data?

    To improve performance and quality, while reducing
    cost, all of this acquired information must be available
    for analysis. Plant data is typically analyzed to
    determine;

  ► Process analysis, diagnostics, and optimization.
  ► Predictive and preventive maintenance of equipment.
  ► Product and process quality (SPC/SQC).
  ► Health and safety; environmental impact (EPA/FDA).
  ► Production reporting.
  ► Failure analysis.

                                                               5
Wonderware Historian
Business Intelligence Clients     A Fully Configured Microsoft SQL Server Database
                                  Application Enhanced for the Plant Environment
                                   – Featuring a High Speed Data Acquisition &
                                     Storage System (100’s times faster than
                                     standard relational databases)
   InTouch Nodes                   – Incorporates Wonderware Connectivity

                                   – Built in functionality that make information
                                     retrieval fast and easy
                    IndustrialSQL
                       Server     – High Availability functionality built-in
                                   – Advanced Client Tools




    PLC’s, DCS’s, InControl

                                                                                    6
Centralised Data Centre

  ► Manual Data inserted via SQL statements,
    CSV Files
     ▪ Non-Real Time Data
     ▪ LIMs, RTU, Custom Equipment
  ► Legacy Data
     ▪ Easily import data originally stored in other
       historian systems




                                                       7
Wonderware Historian Additional Features


►High Availability Built-in
  ▪ Data Acquisition Protection
     • I/O Failover, InSQL Data Acquisition Failover
     • InSQL Server Store & Forward
     • Failover Cluster Support in Enterprise Edition
     • Stratus Fault Tolerant Server Support




                                                        8
Wonderware Historian

►Regulated Industry Support
  ▪ Designed to Lower the Cost and Time
    Needed to Create Validated Plant
    Processes for Regulated Industries
      • Audit Trails
      • Security for Manually Entered Data
      • Record Updates



        FDA 21 CFR Part 11 Ready

                                             9
Solution Overview – Software Modules

  Performance
                                                                                ERP                                                    Production
    Focused
                                                                                                                                        Focused
                                                                                     ERP integration

                                                                                           Manage inventory   Production Scheduling


                            Wonderware Active Factory
                                    OEE         Genealogy                                                      Order dispatching

                                                                   Product Quality
                                                                                              Traceability    Production Execution
                            Alerts / Notifications




                                                                       (SPC)
                Reporting



                                                     Security




                                                                      Downtime             Process Analysis      Work Tracking


                                                                Equipment Monitoring        Data Collection   Formula Management



                                                                 3rd party integration                            Diagnostics
                                                                                             Visualization
                                                                      Alarming                                      Control
                                                                                           Communication


                                                                                                                                       Supervisory
                                                            Plant Resources                                                           HMI or SCADA
                                                                                                                                        Focused

                                                                                                                                                     1
Process Analysis – Active Factory


    ► It visualises, analyses and shares your plant
      Information – enabling better decisions at all levels
      of the organisation.

    ► Desktop Tools
          ▪ Trend
          ▪ Query                   Explore           Analyse/
    ► Office Add-ins                                  Optimise
          ▪ Workbook (Excel)
          ▪ Report (Word)           Publish/
    ► ActiveX Controls              Share             Report
          ▪ iTrend
          ▪ iQuery
    ► Reporting Website
                                                                 11
Powering intelligent plant
 decisions in real time.

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Wonderware Data Historian

  • 1. Wonderware Historian and Active Factory Sue Bailey Senior Consultant
  • 2. Solution Overview – Software Modules Performance ERP Production Focused Focused ERP integration Manage inventory Production Scheduling OEE Genealogy Order dispatching Wonderware Historian Product Quality Traceability Production Execution Alerts / Notifications (SPC) Reporting Security Downtime Process Analysis Work Tracking Equipment Monitoring Data Collection Formula Management 3rd party integration Diagnostics Visualization Alarming Control Communication Supervisory Plant Resources HMI or SCADA Focused 1
  • 3. What the Wonderware Historian Does The Wonderware Historian bridges the gap between the real- time high volume plant monitoring and control environment and the open and flexible business information environment. The historian: ► Acquires plant data via high-speed Wonderware I/O Servers, DAServers, InTouch HMI software, Industrial Application Server, and other devices. ► Compresses and stores the data. ► Responds to SQL requests for the plant data. The historian also contains event, summary, configuration, security, backup, and system monitoring information. 2 The historian is tightly coupled to Microsoft SQL Server.
  • 4. It’s all about the Data Process data is any type of information that is relevant to the successful execution of a process. The following types of information are considered part of process data: ► Realtime data - What is the current value of this tag? ► Historical data - What was the value of this tag every second last Monday? ► Summary data - What is the average of each of these five tags? ► Event data - When did that boiler trip? ► Configuration data - How many I/O Servers am I using and what are their types 3
  • 5. So who needs the Historian? ►EVERYONE!
  • 6. Why am I interested in Plant Data? To improve performance and quality, while reducing cost, all of this acquired information must be available for analysis. Plant data is typically analyzed to determine; ► Process analysis, diagnostics, and optimization. ► Predictive and preventive maintenance of equipment. ► Product and process quality (SPC/SQC). ► Health and safety; environmental impact (EPA/FDA). ► Production reporting. ► Failure analysis. 5
  • 7. Wonderware Historian Business Intelligence Clients A Fully Configured Microsoft SQL Server Database Application Enhanced for the Plant Environment – Featuring a High Speed Data Acquisition & Storage System (100’s times faster than standard relational databases) InTouch Nodes – Incorporates Wonderware Connectivity – Built in functionality that make information retrieval fast and easy IndustrialSQL Server – High Availability functionality built-in – Advanced Client Tools PLC’s, DCS’s, InControl 6
  • 8. Centralised Data Centre ► Manual Data inserted via SQL statements, CSV Files ▪ Non-Real Time Data ▪ LIMs, RTU, Custom Equipment ► Legacy Data ▪ Easily import data originally stored in other historian systems 7
  • 9. Wonderware Historian Additional Features ►High Availability Built-in ▪ Data Acquisition Protection • I/O Failover, InSQL Data Acquisition Failover • InSQL Server Store & Forward • Failover Cluster Support in Enterprise Edition • Stratus Fault Tolerant Server Support 8
  • 10. Wonderware Historian ►Regulated Industry Support ▪ Designed to Lower the Cost and Time Needed to Create Validated Plant Processes for Regulated Industries • Audit Trails • Security for Manually Entered Data • Record Updates FDA 21 CFR Part 11 Ready 9
  • 11. Solution Overview – Software Modules Performance ERP Production Focused Focused ERP integration Manage inventory Production Scheduling Wonderware Active Factory OEE Genealogy Order dispatching Product Quality Traceability Production Execution Alerts / Notifications (SPC) Reporting Security Downtime Process Analysis Work Tracking Equipment Monitoring Data Collection Formula Management 3rd party integration Diagnostics Visualization Alarming Control Communication Supervisory Plant Resources HMI or SCADA Focused 1
  • 12. Process Analysis – Active Factory ► It visualises, analyses and shares your plant Information – enabling better decisions at all levels of the organisation. ► Desktop Tools ▪ Trend ▪ Query Explore Analyse/ ► Office Add-ins Optimise ▪ Workbook (Excel) ▪ Report (Word) Publish/ ► ActiveX Controls Share Report ▪ iTrend ▪ iQuery ► Reporting Website 11
  • 13. Powering intelligent plant decisions in real time.