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RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Gerard B. Hawkins,
Executive Director
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
What is Gasification?
A Business Unit of GBH Enterprises, Ltd.
Gasification converts any carbon-containing material into
synthesis gas, composed primarily of carbon monoxide and
hydrogen (referred to as syngas)
Syngas can be used as a fuel to generate electricity or steam,
as a basic chemical building block for a large number of uses
in the petrochemical and refining industries, and for the
production of hydrogen
Gasification adds value to low- or negative-value feedstocks
by converting them to marketable fuels and products
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
The Gasifier
A Business Unit of GBH Enterprises, Ltd.
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Gasification – Differences from Combustion
Add water and high pressure
Use less air or oxygen
Gasification exit gases are at high pressure, so smaller
volume, smaller reactors
Combustion makes heat + CO2 + H2O
Gasification makes less heat + carbon monoxide + hydrogen
(CO + H2); called Syngas
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
So what can you do with CO and H2 ?
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Water-Gas-Shift (WGS) Reaction
Dry syngas is ~ 40% CO + 50% H2
For each CO molecule the WGS reaction creates one H2 molecule
and one CO2 molecule
CO + H2O + catalyst CO2 + H2
After the WGS reaction, the CO2 and H2 can be separated
High pressure CO2 results in lower cost sequestration
Hydrogen can be burned to make power
2H2 + O2 2H2O
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Overview of Energy Systems Options
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Chemicals and Products from Gasification
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Benefits of Gasification
Feedstock flexibility
Wide range of coals, petcoke, liquids, wastes, biomass can be utilized
Product flexibility
Syngas can be converted to high valued products: electricity, steam,
hydrogen, liquid transportation fuels, chemicals, SNG
Environmental superiority
Pollutants can be economically controlled to extremely low levels (SO2,
NOX, CO, Hg, etc.)
Reduced water consumption
Potential solid wastes can be utilized or easily managed
High efficiency / low CO2 production
CO2 can be easily captured for sale or geologic storage (sequestration)
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Technologies applicable to:
Biomass Gasification: Production of chemicals, fertilizers,
hydrogen and/or liquid fuels
Gasification: Integrated Gasification Combined Cycle
(IGCC) power production with 90% carbon capture
Coal & Coal Biomass to Liquids (C&CBTL)(Fuels):
Production of chemicals, fertilizers, hydrogen and/or liquid
fuels
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Key Technologies
Feed Systems
Oxygen separation
Expand fuel flexibility
Increase efficiency
Gasifier Optimization and Plant Supporting Systems
Improve reliability
Increase efficiency
Syngas Supporting Systems
Hydrogen and carbon dioxide separation
Control multi-contaminants to extremely low levels
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Key Gasification Systems R&D Areas
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Key 2nd Generation Technologies
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Study Matrix
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
IGCC Performance Results
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
PC and NGCC Performance Results
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
IGCC Economic Results
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Systems Analysis
Bituminous IGCC Pathway Study
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
IGCC Advanced Technology Assessments
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Advanced IGCC Systems : Driving Down the Cost
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Advanced IGCC Systems : Driving Down the Cost
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Lowest Cost Power Generation Options MIDWEST (sea level):
Today’s NGCC versus Today’s Coal (Bituminous)
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Lowest Cost Power Generation Options MIDWEST (sea level):
Today’s NGCC versus Today’s Coal (Bituminous)
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Systems Analysis
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Conventional IGCC Compared
to PC and NGCC
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Fundamental Comparison of IGCC
with Advanced PC-Fired Plant
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Comparison of Air Emission Controls: PC vs. IGCC
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Effect of Coal Quality on PC and IGCC Plant Heat Rates and
Capital Costs
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Conventional Coal Plant
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Natural Gas Combined Cycle
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Coal-Based IGCC Power Plant
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Coal-Based IGCC Power Plant
RENALT ENERGY
Renewable and Alternative Energy for the New Millennium
A Business Unit of GBH Enterprises, Ltd.
Gasification-Based Energy Conversion Systems
A Business Unit of GBH Enterprises, Ltd.

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Gasification Systems Overview

  • 1. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Gerard B. Hawkins, Executive Director
  • 2. RENALT ENERGY Renewable and Alternative Energy for the New Millennium What is Gasification? A Business Unit of GBH Enterprises, Ltd. Gasification converts any carbon-containing material into synthesis gas, composed primarily of carbon monoxide and hydrogen (referred to as syngas) Syngas can be used as a fuel to generate electricity or steam, as a basic chemical building block for a large number of uses in the petrochemical and refining industries, and for the production of hydrogen Gasification adds value to low- or negative-value feedstocks by converting them to marketable fuels and products
  • 3. RENALT ENERGY Renewable and Alternative Energy for the New Millennium The Gasifier A Business Unit of GBH Enterprises, Ltd.
  • 4. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Gasification – Differences from Combustion Add water and high pressure Use less air or oxygen Gasification exit gases are at high pressure, so smaller volume, smaller reactors Combustion makes heat + CO2 + H2O Gasification makes less heat + carbon monoxide + hydrogen (CO + H2); called Syngas
  • 5. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. So what can you do with CO and H2 ?
  • 6. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Water-Gas-Shift (WGS) Reaction Dry syngas is ~ 40% CO + 50% H2 For each CO molecule the WGS reaction creates one H2 molecule and one CO2 molecule CO + H2O + catalyst CO2 + H2 After the WGS reaction, the CO2 and H2 can be separated High pressure CO2 results in lower cost sequestration Hydrogen can be burned to make power 2H2 + O2 2H2O
  • 7. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Overview of Energy Systems Options
  • 8. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Chemicals and Products from Gasification
  • 9. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Benefits of Gasification Feedstock flexibility Wide range of coals, petcoke, liquids, wastes, biomass can be utilized Product flexibility Syngas can be converted to high valued products: electricity, steam, hydrogen, liquid transportation fuels, chemicals, SNG Environmental superiority Pollutants can be economically controlled to extremely low levels (SO2, NOX, CO, Hg, etc.) Reduced water consumption Potential solid wastes can be utilized or easily managed High efficiency / low CO2 production CO2 can be easily captured for sale or geologic storage (sequestration)
  • 10. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Technologies applicable to: Biomass Gasification: Production of chemicals, fertilizers, hydrogen and/or liquid fuels Gasification: Integrated Gasification Combined Cycle (IGCC) power production with 90% carbon capture Coal & Coal Biomass to Liquids (C&CBTL)(Fuels): Production of chemicals, fertilizers, hydrogen and/or liquid fuels
  • 11. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Key Technologies Feed Systems Oxygen separation Expand fuel flexibility Increase efficiency Gasifier Optimization and Plant Supporting Systems Improve reliability Increase efficiency Syngas Supporting Systems Hydrogen and carbon dioxide separation Control multi-contaminants to extremely low levels
  • 12. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd.
  • 13. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Key Gasification Systems R&D Areas
  • 14. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Key 2nd Generation Technologies
  • 15. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd.
  • 16. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Study Matrix
  • 17. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. IGCC Performance Results
  • 18. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. PC and NGCC Performance Results
  • 19. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. IGCC Economic Results
  • 20. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Systems Analysis Bituminous IGCC Pathway Study
  • 21. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. IGCC Advanced Technology Assessments
  • 22. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Advanced IGCC Systems : Driving Down the Cost
  • 23. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Advanced IGCC Systems : Driving Down the Cost
  • 24. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Lowest Cost Power Generation Options MIDWEST (sea level): Today’s NGCC versus Today’s Coal (Bituminous)
  • 25. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Lowest Cost Power Generation Options MIDWEST (sea level): Today’s NGCC versus Today’s Coal (Bituminous)
  • 26. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Systems Analysis
  • 27. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Conventional IGCC Compared to PC and NGCC
  • 28. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Fundamental Comparison of IGCC with Advanced PC-Fired Plant
  • 29. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Comparison of Air Emission Controls: PC vs. IGCC
  • 30. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Effect of Coal Quality on PC and IGCC Plant Heat Rates and Capital Costs
  • 31. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Conventional Coal Plant
  • 32. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Natural Gas Combined Cycle
  • 33. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Coal-Based IGCC Power Plant
  • 34. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Coal-Based IGCC Power Plant
  • 35. RENALT ENERGY Renewable and Alternative Energy for the New Millennium A Business Unit of GBH Enterprises, Ltd. Gasification-Based Energy Conversion Systems
  • 36. A Business Unit of GBH Enterprises, Ltd.