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Gases and Reactions
Hydrogen
Nitrogen
 Properties
◦ Flammable
◦ Small molecule - will leak
◦ Diffuses quickly
◦ Low spark ignition energy
◦ Not easily detectable (Colourless, odourless, tasteless)
◦ Asphyxiant
 LEL 4% ; UEL 74.5%
◦ flammable at wide range
◦ eliminate ignition sources (0.000019 J)
◦ ventilate well to avoid LEL
 Flames are invisible
◦ train workers
◦ check for leaks
 Use your vendor
◦ safety information and training
 Design your system well
◦ Outside!
◦ Eliminate ignition sources
◦ Follow piping and vessel industry standards
◦ Barricades against explosion
 Colorless, Odorless, Tasteless
 Makes up majority of air (78%)
 ASPHYXIANT
O2 % N2 % Consequence
21 % 79 % Normal air
14 % 86 % Loss of ability to keep attention, to think clearly, some loss
of muscular co-ordination. Pulse and respiration increase.
10 % 90 % Faulty judgement; no pain nor serious injury; rapid fatigue;
very short temper, etc.
6 % 94 % Nausea; vomiting; legs give way. This may be the first and
only warning and it is too late. No pain. Resuscitation, even
if possible, may give permanent brain damage
< 6 % > 94 % Respiration by gasps, etc. RAPID DEATH.
 Do not:
◦ enter enclosed spaces
◦ assume atmosphere in any tank, drain or other enclosed
space is safe to breath until it has been tested
◦ follow a fallen/distressed colleague into such a space
◦ even take a look!
 Well trained and alert personnel
 Well designed systems
 Adequate ventilation
 Leak Prevention & Detection
 Elimination of Ignition sources
 Proper maintenance and inspection
 Proper process control
ref; A. Stout, CFPA
 National Fire Protection Association, NFPA
 Chemical Engineering Institutes (AIChE,
IChemE, etc)
 American Petroleum Institute (API)
 Occupational Safety and Health Authority
 DIN, BSI, etc.
Hydrogenation Safety - Gases and Reactions

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Hydrogenation Safety - Gases and Reactions

  • 3.  Properties ◦ Flammable ◦ Small molecule - will leak ◦ Diffuses quickly ◦ Low spark ignition energy ◦ Not easily detectable (Colourless, odourless, tasteless) ◦ Asphyxiant
  • 4.  LEL 4% ; UEL 74.5% ◦ flammable at wide range ◦ eliminate ignition sources (0.000019 J) ◦ ventilate well to avoid LEL  Flames are invisible ◦ train workers ◦ check for leaks
  • 5.  Use your vendor ◦ safety information and training  Design your system well ◦ Outside! ◦ Eliminate ignition sources ◦ Follow piping and vessel industry standards ◦ Barricades against explosion
  • 6.  Colorless, Odorless, Tasteless  Makes up majority of air (78%)  ASPHYXIANT
  • 7. O2 % N2 % Consequence 21 % 79 % Normal air 14 % 86 % Loss of ability to keep attention, to think clearly, some loss of muscular co-ordination. Pulse and respiration increase. 10 % 90 % Faulty judgement; no pain nor serious injury; rapid fatigue; very short temper, etc. 6 % 94 % Nausea; vomiting; legs give way. This may be the first and only warning and it is too late. No pain. Resuscitation, even if possible, may give permanent brain damage < 6 % > 94 % Respiration by gasps, etc. RAPID DEATH.
  • 8.  Do not: ◦ enter enclosed spaces ◦ assume atmosphere in any tank, drain or other enclosed space is safe to breath until it has been tested ◦ follow a fallen/distressed colleague into such a space ◦ even take a look!
  • 9.  Well trained and alert personnel  Well designed systems  Adequate ventilation  Leak Prevention & Detection  Elimination of Ignition sources  Proper maintenance and inspection  Proper process control ref; A. Stout, CFPA
  • 10.  National Fire Protection Association, NFPA  Chemical Engineering Institutes (AIChE, IChemE, etc)  American Petroleum Institute (API)  Occupational Safety and Health Authority  DIN, BSI, etc.