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Contents March 2016 Vol. LXIV No. 3
108 77
ELEVATOR WORLD
92
ONTHE COVER
52 Mount Tianping Cliff Elevator, China
by Wang Qibing and Huang Yuanfeng
Team addresses challenges of an extreme environment, resulting in a comfortable ride with stunning views.
FEATURES
92 Spotlight on London
by John Gale
The LIFTEX 2016 host city has a lot going on beyond the boundaries of the exhibition.
108 Mission Impossible?
by Kaija Wilkinson
A challenging modernization job in California drove a group of elevator professionals, engineers and
architects to think outside the box to get the job done.
SPECIAL REGIONAL SECTION
75 Destination Turkey
CONTINUING EDUCATION
59 Maintenance Control Program Changes
by John W. Koshak
129 Assessment Examination Questions
A challenging modernization job in California drove a
group of elevator professionals, engineers and architects
to think outside the box to get the job done.
odernizing the
clock-tower
elevator at the
1920s Santa
Barbara County
Courthouse in Santa Barbara, California,
sounded simple on the surface but ended
up being so complex that its principals
doubted at first it could be done. It
involved raising the system’s top landing
by 10 ft. to provide greater access to the
courthouse’s observation deck and
sweeping vistas. The elevator was
originally intended to transport a clock
master up to the clockworks, not to
transport a steady stream of visitors to
the observation deck. But, over the
years, its purpose shifted as the structure
increased in popularity. The previous
elevator stopped before it reached the
deck, and visitors had to take stairs the
rest of the way. That made the deck out
of reach for many people with physical
disabilities.
The job came with myriad caveats:
adhering to a tight schedule, working in
confined space, preserving the system’s
original outward appearance and taking
care to not damage a fragile building
“where every part of the hoistway
seemed to fall apart when you touched
it,” recounts Michael Shaw, Operations
manager at Republic Elevator Co., who
oversaw concept and design.
Thanks to the expertise, cooperation
and determination of those involved, he
says, the project was completed to
specifications and in time for its grand
debut at Santa Barbara’s annual Old
Spanish Days Fiesta in August 2015. “It
was no easy task to complete this
modernization,” Shaw observes. “There
was extremely important coordination
among many trades . . . simultaneously
involved in getting everything
accomplished in an orderly and precise
fashion.”
Working for the County of Santa
Barbara, architect Robert Ooley, FAIA,
  ¡ ¢ £ ¤ ¥ £ ¦ ¤ § ¢ ¤ ¨ ©  ¨
Continued
March 2016 • ELEVATOR WORLD 109
title
deck
Dynamic
byline
The grounds have nearly 60 varieties of native
palm trees. Photo courtesy of Mark Weber/Visit
Santa Barbara
110 www.elevatorworld.com • March 2016
and general contractor Vernon Edwards
Constructors, Inc. reached out in March
2015 to Shaw and engineer Juan Pablo
Salguero of Vertical Fusion LLC in Weston,
Florida. Shaw said he first pitched to
Salguero the idea of using machine-room-
less (MRL) technology. Shaw recalls:
“I figured if we reroped the car two to
one and utilized 3/8-in. hoist ropes, they
would be able to reduce the size of the
overhead sheaves, lower the top of the car
profile and provide sufficient overhead.”
But 16 ft. of available overhead could
accommodate neither an MRL system nor
existing equipment. (The original plan was
to raise the original equipment 10 ft.) “We
had to fit a lot of stuff into a rather small,
tight space,” Shaw recalls.
A turning point came when Shaw
contacted Doug Witham of GAL
Manufacturing Corp. Witham was on the
West Coast for business at the time, and
drove up to Santa Barbara to take a look at
the project and meet with Shaw, city
officials and Vernon President/CEO Todd
Edwards. Shaw recalls:
“After [Witham] crawled all over the
project, top to bottom, he committed GAL
and Hollister-Whitney to providing, in
short order, the motor, controller and all
other equipment required for the project. If
it were not for [Witham] and all of the
help and assistance from everybody at
GAL/Hollister-Whitney, this project would
never have been successfully delivered in
such a limited timeframe.”
The challenges facing the team extended
beyond the tiny space in which they had to
work: the vulnerable building had to be
handled with extreme care. Shaw says
intense engineering and architectural work
was required before anything could be
moved or built. He states: “You do not rip
open a 90-year-old building and expect to
not uncover all kinds of unruly unknowns
when you open up the walls.”
Numerous steps were required, each
presenting its own set of complications and
challenges. They included:
♦ Engineering a new overhead sheave
assembly and installing it before the old
elevator could be removed
♦ Removing the top entrance
♦ Enclosing the old entrance and patching
it to match the existing exterior
♦ Cutting a new entrance
♦ Installing a working platform atop the
car to allow a new remote reset governor
to be serviced
The area has come to be known as the
“American Riviera.”Photo courtesy of Mark
Weber/Visit Santa Barbara
March 2016 • ELEVATOR WORLD 111
A“Grand”Architectural
Showpiece
Replacing a smaller building at the same
location completed in 1888, the sprawling
courthouse at 1100 Anacapa Street in
downtown Santa Barbara is composed of
four buildings totaling 150,000 sq. ft. It was
designed by William Mooser III in the
Spanish Colonial Revival style and is made
of stucco, terra cotta, metal, wood, stone,
ceramic tile and glass. Architect Charles
William Moore called it the “grandest
Spanish Colonial Revival structure ever
built.”
The structure is a California Historic
Landmark, on the U.S. Register of Historic
Places and is a U.S. National Historic
Landmark. Landscaped with nearly 60
varieties of native palms, along with other
trees, shrubs, climbing vines and flowers,
its sunken garden is a popular event venue.
The courthouse welcomed nearly 7,000
visitors from 60 countries in 2014.[1]
A major highlight of the courthouse is
the clock tower known as El Mirador,
Spanish for “The Looker.” It is an apt
name, since the deck affords 360° views of
the lush, verdant countryside from a 111-ft.
vantage point. Photographs on the deck
describe the various sights one is looking
at in the area that has come to be known as
the “American Riviera.”
Site’s Significance Drives
Precision
The significance of the site was not lost
on the elevator-modernization team. At
times, employees’ work resembled that of
a sculptor or surgeon. Vernon laborers
gingerly carried or hoisted heavy
equipment and bags of concrete up the
long hoistway, and delicately chipped away
at interior concrete walls to maintain
sufficient running clearances for the
counterweight. Shaw elaborates:
“The professional work provided by
Vernon Edwards Constructors was the
backbone of this entire project. Todd
Edwards personally kept his fingers on
the pulse of the project every step of the
way to ensure first-rate work. Project
Superintendent Mark Hilden went far
beyond what would have been expected
of him in that role, whether it was making
himself available at any time, designing
structural components or physically
helping move hundreds of bags of concrete
up the final set of stairs to the deck to help
the laborers.”
Continued
112 www.elevatorworld.com • March 2016
Top left: The existing ropes
and sheaves were in very close
proximity to the hoistway
ceiling.
Top right: The job involved the
cooperation and focus of
people from many different
trades.
Bottom left: Juan Pablo
Salguero looks down into the
hoistway.
Bottom right: Sheave assembly
March 2016 • ELEVATOR WORLD 113
Counterclockwise from right: Redone
cab interior; looking up into the top
of the hoistway after the original
secondary was removed: just above
the rough concrete around the edges
of the hoistway is the floor of the old
secondary, where all of the existing
sheaves and equipment were
originally located; the refurbished
machine room showing the new
Hollister-Whitney permanent-
magnet/AC gearless motor; workers
had to take care to not damage the
original materials.
114 www.elevatorworld.com • March 2016
The team that performed
the modernization at the
historic courthouse can
certainly relate to the
quote etched on the
building’s exterior.
Photo by Babbage
Physically handicapped people are now able to
access the tower’s observation deck and its
stunning views. Photo courtesy of Jay Sinclair/
Visit Santa Barbara
March 2016 • ELEVATOR WORLD 115
Outstanding performances
were given by all involved,
Shaw observes. Architect
Ooley, he states, was
instrumental in completing the
project on time. Shaw adds:
“With every new
development, [Ooley] calmly
wrapped his head around the
challenge and came with
either a new course of
action or answer to keep
the job steadily moving
forward. There were so
many hurdles to
surmount, it was truly
amazing to simply
complete the project on
time.”
About Salguero, he says:
“From the onset of the
design concept,
[Salguero] was able to
understand completely
what had to be
accomplished and was
instantly able to handle
tasks in an amazingly
quick manner. He not
only generated drawings
overnight, he managed to
finish all of the mechanical
engineering drawings and,
once approved, managed to
get the overhead sheave
assembly, counterweight
sheave assembly, car-top
sheaves and motor pedestal
all manufactured and
delivered in time. His
engineering expertise and
calm demeanor convinced the
entire team this project was
doable in the timeframe
allotted. He made numerous
trips between Florida and
Santa Barbara to ensure
every aspect of the project was
spot-on correct.”
Aside from now traveling all
the way to the observation
deck, the elevator and its
environs look almost identical
to the one that was there
before, as per county
requirements. It traverses the
basement and three floors, has
a capacity of 3200 lb. and travels
at 200 fpm. But the new system
is safer, more efficient, modern
and easier to maintain. Such
behind-the-scenes, yet
important, new features include
a fire-control system with new
heat detectors for all floors and
for the machine room; ELSCO
and counterweight roller
guides; GAL MOVFR door
operator with an encoderless
variable-voltage, variable-
frequency drive; door tracks,
hangars, pick-up rollers and
interlocks; buttons and key
switches; Sabbath
operation; an earthquake-
monitoring device; and a
strip drain (custom
designed by Shaw) for the
new top landing to prevent
rainwater from entering the
hoistway.
Additional people
involved include Jef Dell,
president of Republic
Elevator; Republic Lead
Mechanic Mike Kuhm; and
project consultant John
Ireland of Scott Elevator
Consulting.
All look back on the
project with pride. “Now it
looks like it did before, but
it sure runs like a new
elevator,” Shaw states. “And
now, everyone, mobility
challenged or not, can access
the stunning views from the
historic clock tower.”
Reference
[1] Stevens, Kay. “New Courthouse
Docents,” Santa Barbara
Independent, April 7, 2015.

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Elevator World March 2016 Vertical Fusion

  • 1.
  • 2. Contents March 2016 Vol. LXIV No. 3 108 77 ELEVATOR WORLD 92 ONTHE COVER 52 Mount Tianping Cliff Elevator, China by Wang Qibing and Huang Yuanfeng Team addresses challenges of an extreme environment, resulting in a comfortable ride with stunning views. FEATURES 92 Spotlight on London by John Gale The LIFTEX 2016 host city has a lot going on beyond the boundaries of the exhibition. 108 Mission Impossible? by Kaija Wilkinson A challenging modernization job in California drove a group of elevator professionals, engineers and architects to think outside the box to get the job done. SPECIAL REGIONAL SECTION 75 Destination Turkey CONTINUING EDUCATION 59 Maintenance Control Program Changes by John W. Koshak 129 Assessment Examination Questions
  • 3. A challenging modernization job in California drove a group of elevator professionals, engineers and architects to think outside the box to get the job done. odernizing the clock-tower elevator at the 1920s Santa Barbara County Courthouse in Santa Barbara, California, sounded simple on the surface but ended up being so complex that its principals doubted at first it could be done. It involved raising the system’s top landing by 10 ft. to provide greater access to the courthouse’s observation deck and sweeping vistas. The elevator was originally intended to transport a clock master up to the clockworks, not to transport a steady stream of visitors to the observation deck. But, over the years, its purpose shifted as the structure increased in popularity. The previous elevator stopped before it reached the deck, and visitors had to take stairs the rest of the way. That made the deck out of reach for many people with physical disabilities. The job came with myriad caveats: adhering to a tight schedule, working in confined space, preserving the system’s original outward appearance and taking care to not damage a fragile building “where every part of the hoistway seemed to fall apart when you touched it,” recounts Michael Shaw, Operations manager at Republic Elevator Co., who oversaw concept and design. Thanks to the expertise, cooperation and determination of those involved, he says, the project was completed to specifications and in time for its grand debut at Santa Barbara’s annual Old Spanish Days Fiesta in August 2015. “It was no easy task to complete this modernization,” Shaw observes. “There was extremely important coordination among many trades . . . simultaneously involved in getting everything accomplished in an orderly and precise fashion.” Working for the County of Santa Barbara, architect Robert Ooley, FAIA,   ¡ ¢ £ ¤ ¥ £ ¦ ¤ § ¢ ¤ ¨ © ¨ Continued
  • 4. March 2016 • ELEVATOR WORLD 109 title deck Dynamic byline The grounds have nearly 60 varieties of native palm trees. Photo courtesy of Mark Weber/Visit Santa Barbara
  • 5. 110 www.elevatorworld.com • March 2016 and general contractor Vernon Edwards Constructors, Inc. reached out in March 2015 to Shaw and engineer Juan Pablo Salguero of Vertical Fusion LLC in Weston, Florida. Shaw said he first pitched to Salguero the idea of using machine-room- less (MRL) technology. Shaw recalls: “I figured if we reroped the car two to one and utilized 3/8-in. hoist ropes, they would be able to reduce the size of the overhead sheaves, lower the top of the car profile and provide sufficient overhead.” But 16 ft. of available overhead could accommodate neither an MRL system nor existing equipment. (The original plan was to raise the original equipment 10 ft.) “We had to fit a lot of stuff into a rather small, tight space,” Shaw recalls. A turning point came when Shaw contacted Doug Witham of GAL Manufacturing Corp. Witham was on the West Coast for business at the time, and drove up to Santa Barbara to take a look at the project and meet with Shaw, city officials and Vernon President/CEO Todd Edwards. Shaw recalls: “After [Witham] crawled all over the project, top to bottom, he committed GAL and Hollister-Whitney to providing, in short order, the motor, controller and all other equipment required for the project. If it were not for [Witham] and all of the help and assistance from everybody at GAL/Hollister-Whitney, this project would never have been successfully delivered in such a limited timeframe.” The challenges facing the team extended beyond the tiny space in which they had to work: the vulnerable building had to be handled with extreme care. Shaw says intense engineering and architectural work was required before anything could be moved or built. He states: “You do not rip open a 90-year-old building and expect to not uncover all kinds of unruly unknowns when you open up the walls.” Numerous steps were required, each presenting its own set of complications and challenges. They included: ♦ Engineering a new overhead sheave assembly and installing it before the old elevator could be removed ♦ Removing the top entrance ♦ Enclosing the old entrance and patching it to match the existing exterior ♦ Cutting a new entrance ♦ Installing a working platform atop the car to allow a new remote reset governor to be serviced The area has come to be known as the “American Riviera.”Photo courtesy of Mark Weber/Visit Santa Barbara
  • 6. March 2016 • ELEVATOR WORLD 111 A“Grand”Architectural Showpiece Replacing a smaller building at the same location completed in 1888, the sprawling courthouse at 1100 Anacapa Street in downtown Santa Barbara is composed of four buildings totaling 150,000 sq. ft. It was designed by William Mooser III in the Spanish Colonial Revival style and is made of stucco, terra cotta, metal, wood, stone, ceramic tile and glass. Architect Charles William Moore called it the “grandest Spanish Colonial Revival structure ever built.” The structure is a California Historic Landmark, on the U.S. Register of Historic Places and is a U.S. National Historic Landmark. Landscaped with nearly 60 varieties of native palms, along with other trees, shrubs, climbing vines and flowers, its sunken garden is a popular event venue. The courthouse welcomed nearly 7,000 visitors from 60 countries in 2014.[1] A major highlight of the courthouse is the clock tower known as El Mirador, Spanish for “The Looker.” It is an apt name, since the deck affords 360° views of the lush, verdant countryside from a 111-ft. vantage point. Photographs on the deck describe the various sights one is looking at in the area that has come to be known as the “American Riviera.” Site’s Significance Drives Precision The significance of the site was not lost on the elevator-modernization team. At times, employees’ work resembled that of a sculptor or surgeon. Vernon laborers gingerly carried or hoisted heavy equipment and bags of concrete up the long hoistway, and delicately chipped away at interior concrete walls to maintain sufficient running clearances for the counterweight. Shaw elaborates: “The professional work provided by Vernon Edwards Constructors was the backbone of this entire project. Todd Edwards personally kept his fingers on the pulse of the project every step of the way to ensure first-rate work. Project Superintendent Mark Hilden went far beyond what would have been expected of him in that role, whether it was making himself available at any time, designing structural components or physically helping move hundreds of bags of concrete up the final set of stairs to the deck to help the laborers.” Continued
  • 7. 112 www.elevatorworld.com • March 2016 Top left: The existing ropes and sheaves were in very close proximity to the hoistway ceiling. Top right: The job involved the cooperation and focus of people from many different trades. Bottom left: Juan Pablo Salguero looks down into the hoistway. Bottom right: Sheave assembly
  • 8. March 2016 • ELEVATOR WORLD 113 Counterclockwise from right: Redone cab interior; looking up into the top of the hoistway after the original secondary was removed: just above the rough concrete around the edges of the hoistway is the floor of the old secondary, where all of the existing sheaves and equipment were originally located; the refurbished machine room showing the new Hollister-Whitney permanent- magnet/AC gearless motor; workers had to take care to not damage the original materials.
  • 9. 114 www.elevatorworld.com • March 2016 The team that performed the modernization at the historic courthouse can certainly relate to the quote etched on the building’s exterior. Photo by Babbage Physically handicapped people are now able to access the tower’s observation deck and its stunning views. Photo courtesy of Jay Sinclair/ Visit Santa Barbara
  • 10. March 2016 • ELEVATOR WORLD 115 Outstanding performances were given by all involved, Shaw observes. Architect Ooley, he states, was instrumental in completing the project on time. Shaw adds: “With every new development, [Ooley] calmly wrapped his head around the challenge and came with either a new course of action or answer to keep the job steadily moving forward. There were so many hurdles to surmount, it was truly amazing to simply complete the project on time.” About Salguero, he says: “From the onset of the design concept, [Salguero] was able to understand completely what had to be accomplished and was instantly able to handle tasks in an amazingly quick manner. He not only generated drawings overnight, he managed to finish all of the mechanical engineering drawings and, once approved, managed to get the overhead sheave assembly, counterweight sheave assembly, car-top sheaves and motor pedestal all manufactured and delivered in time. His engineering expertise and calm demeanor convinced the entire team this project was doable in the timeframe allotted. He made numerous trips between Florida and Santa Barbara to ensure every aspect of the project was spot-on correct.” Aside from now traveling all the way to the observation deck, the elevator and its environs look almost identical to the one that was there before, as per county requirements. It traverses the basement and three floors, has a capacity of 3200 lb. and travels at 200 fpm. But the new system is safer, more efficient, modern and easier to maintain. Such behind-the-scenes, yet important, new features include a fire-control system with new heat detectors for all floors and for the machine room; ELSCO and counterweight roller guides; GAL MOVFR door operator with an encoderless variable-voltage, variable- frequency drive; door tracks, hangars, pick-up rollers and interlocks; buttons and key switches; Sabbath operation; an earthquake- monitoring device; and a strip drain (custom designed by Shaw) for the new top landing to prevent rainwater from entering the hoistway. Additional people involved include Jef Dell, president of Republic Elevator; Republic Lead Mechanic Mike Kuhm; and project consultant John Ireland of Scott Elevator Consulting. All look back on the project with pride. “Now it looks like it did before, but it sure runs like a new elevator,” Shaw states. “And now, everyone, mobility challenged or not, can access the stunning views from the historic clock tower.” Reference [1] Stevens, Kay. “New Courthouse Docents,” Santa Barbara Independent, April 7, 2015.