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Using SCADA for Production MonitoringThe Manufacturing Lesson Rick Caldwell President, SCADAware
Me and Dick“The Day We Failed”SUCCESS STORY
SCADA For Manufacturing Data Acquisition Only
SCADA For Manufacturing ,[object Object]
Need Better Reporting,[object Object]
Customer asks for flexible reporting system including OEE (Overall Equipment Effectiveness) for corporation wide SCADA ,[object Object],[object Object],[object Object]
There was not widespread acceptance of this software as the solution.
Development continued until all features were added and the product was completed and ready for a release to the customer on a large scale.,[object Object]
New System Being Introduced Customers were invited to a showing of the new release. One week before the software showing I had an idea. The customer needs a response light for the manual stations and assembly lines.
Day of Presentation Friday, February 29, 2008 Everyone arrives.
Entertainment – Morley
But we really brought him in for the….
Food – Chowder and Chili
Presentation The  Boring Engineer
Dick says, “Fire the boring engineer!” Can’t see the screen Boring Engineer
Dick Says “Failure” Guy on cell phone Guys talking during presentation
Everyone Focuses on the Light
Everyone Focuses on the Display
Weekend Worry
Monday Morning - Customer Calls
Saw the Light
“Do you have the light?”
Wants to buy software/hardware combo
“Do you have both?” Hmmm….
“Of Course!”
Quickly Design Light and Controller
Installations in three weeks
The customer loves the solution
We won the order - $20M USD Potential ,[object Object],[object Object]
Widespread acceptance in all areas of manufacturing,[object Object]
Lessons ,[object Object]
We followed all the steps correctly with the design meetings and customer involvement.
How did we almost miss the opportunity to help our customer?

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