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Jose M. Vega de Seoane
Project: BFIRST – Building-Integrated
Fibre-Reinforced Solar Technology
Grant agreement: n° [296026]
Programme: [FP7/2007-2013] [FP7/2007-2011]
Consortium:
Coordinator: TECNALIA Research & Innovation
EU PV CLUSTER – 26th-28th November 2013
1. Summary
2. BFIRST project: Concept & Objectives
3. Description of Work
4. Progress so far
5. Future Work
INDEX
Summary
1.
1. Summary
o BFIRST: Building-Integrated Fibre-Reinforced Solar Technology
“BFIRST project aims to answer the demands of the BIPV market, by
developing flexible, lightweight and adaptable photovoltaic systems,
based on a solar cells encapsulation technology within glass fibre-
reinforced composite materials”
EU PV CLUSTER – 26th-28th November 2013
BFIRST project:
Concept &
Objectives
2.
o Concept
 Why BFIRST?
 BIPV demands flexibility and adaptability in terms
of design, aesthetics and integration
 Glass based modules are very limited in this sense
 New materials are required to fulfil such needs
2. BFIRST project: Concept & Objectives
EU PV CLUSTER – 26th-28th November 2013
o Concept: composite materials as an alternative to glass
Glass fibre
+
Composite PV module
+
Transparent resin
PV cells
2. BFIRST project: Concept & Objective
EU PV CLUSTER – 26th-28th November 2013
o Objectives (1/3)
 Main goal:
“Development and demonstration of a set of standardized
multifunctional photovoltaic products for building integration, based
on a recently developed technology for solar cells encapsulation
within glass fibre-reinforced composite materials”
2. BFIRST project: Concept & Objectives
EU PV CLUSTER – 26th-28th November 2013
o Objectives (2/3)
 Specific objectives:
 To obtain the same efficiency levels of traditional modules
 Enhanced properties of PV modules due to: monolithic
structures, light weight, modularity, flexibility in shapes,
finishes and colours.
 Multifunctional performance complying with building and
photovoltaic standards.
2. BFIRST project: Concept & Objectives
EU PV CLUSTER – 26th-28th November 2013
2. BFIRST project: Concept & Objectives
o Objectives (3/3)
 Demonstration and characterization of BIPV products in three
real buildings located in different sites (with different climates
and general frameworks for BIPV).
 Development of BIPV elements with costs comprised between
1.5 and 2.0 €/Wp
 Up-scaling of production processes for real-scale prototype
fabrication.
 Detection of current and future harmonization needs for
standardisation of BIPV components and contribution to their
development.
EU PV CLUSTER – 26th-28th November 2013
Description
of Work
3.
3. Description of Work (1/4)
Stage 1
• Design of the BIPV components
Stage 2
• Development of the BIPV components
based on glass fibre-reinforced materials
Stage 3
• Manufacturing & Demonstration at real
buildings in different locations
EU PV CLUSTER – 26th-28th November 2013
3. Description of Work (2/4)
o Stage 1: Design of five BIPV components
 Concept design of
1. Ventilated Façade
2. Curtain Wall
3. Skylight
4. Roofing Shingle
5. Shading Element
Portfolio
 Regulatory framework analysis for BIPV in Belgium, Greece & Spain
o Status of EU directives and standards applicable to BIPV
o Status of building codes
o Specific analysis for the BIPV framework
 Detailed design of the chosen concepts for each BIPV element
o CAD design of chosen concepts
o Design validations: mechanical and thermal simulations
EU PV CLUSTER – 26th-28th November 2013
3. Description of Work (3/4)
o Stage 2: Development of the BIPV components
based on glass fibre-reinforced materials
 Set-up of experimental techniques for the fabrication of BIPV products
(scale-up)
 Fabrication of samples for laboratory characterization
 Laboratory characterization following building codes and construction
standards
 Laboratory characterization following PV standards
EU PV CLUSTER – 26th-28th November 2013
3. Description of Work (4/4)
o Stage 3: Manufacturing & Demonstration at real
buildings in different locations
 Manufacturing of BIPV systems for demonstration
 Installation of BIPV systems in real demonstration buildings
 Monitoring at experimental buildings and real demonstration buildings
EU PV CLUSTER – 26th-28th November 2013
Progress
so far
4.
4. Progress so far
o Stage 1: Design of the BIPV components (1/5)
Product 1. VENTILATED FAÇADE
o Designed according to building codes and PV
standards (IEC 61215)
o Flat module with curved transitions
Features:
 Dimensions: 1652 x 1209 mm2
 Thickness: 3 mm
 Weight: 10 kg
 Power: 270 W
 Power/m2: 135 W/m2
 Installed power: 2.45 kW
o Monolithic & lightweight, composite-based
Ventilated Façade
EU PV CLUSTER – 26th-28th November 2013
4. Progress so far
o Stage 1: Design of the BIPV components (2/5)
Product 2. Roofing Shingle
Features:
 Dimensions: 1353 x 905 mm2
 Thickness: 3 mm
 Weight: 6.4 kg
 Power: 144 W
 Power/m2: 118 W/m2
 Installed power: 12 kW
o Designed according to building codes
and PV standards (IEC 61215)
o Flat module with curved transitions
o Monolithic & lightweight, composite-
based Roofing Shingle
EU PV CLUSTER – 26th-28th November 2013
4. Progress so far
o Stage 1: Design of the BIPV components (3/5)
Product 3. Curtain Wall
Features:
 Dimensions: 2472 x 753 mm2
 Thickness: 3 mm
 Weight: 9.7 kg
 Power: 180 W
 Power/m2: 97 W/m2
 Installed power: 1.8 kW
o Designed according to building codes
and PV standards (IEC 61215)
o Substitution of the internal glass of a
standard triple glazing solution
EU PV CLUSTER – 26th-28th November 2013
4. Progress so far
o Stage 1: Design of the BIPV components (4/5)
Product 4. Skylight
Features:
 Dimensions: 1540 x 1139 mm2
 Thickness: 3 mm
 Weight: 9.2 kg
 Power: 75 W
 Power/m2: 43 W/m2
 Installed power: 1.35 kW
o Designed according to building codes
and PV standards (IEC 61215)
o Mobile skylight concept
EU PV CLUSTER – 26th-28th November 2013
4. Progress so far
o Stage 1: Design of the BIPV components (5/5)
Product 5. Shading Element
Features (planar design, 1 sub module):
 Dimensions 1209 x 203 mm2
 Thickness: 3 mm
 Weight: 1.3 kg
 Power: 31.5 W
 Power/m2: 128 W/m2
 Installed power: 1.2 kW
o Designed according to building codes
and PV standards (IEC 61215)
o Modular shading element
EU PV CLUSTER – 26th-28th November 2013
4. Progress so far
o Stage 1: Validation of the BIPV system designs
 Mechanical and thermal simulations of the BIPV systems
EU PV CLUSTER – 26th-28th November 2013
Future Work
5.
5. Future Work
o We are about to start STAGE 2. Development of the BIPV components
based on glass fibre-reinforced materials
 Scale-up process & manufacturing of the first prototypes will begin soon (mid
December)
 Laboratory characterization following building codes, CPDs and PV standards
o STAGE 3. Manufacturing & Demonstration at real buildings in different
locations. Beginning of 2014.
 Manufacturing of real samples
 Installation in real buildings (Belgium, Greece & Spain)
 Monitoring of the installations
EU PV CLUSTER – 26th-28th November 2013
Thank you for your
attention!

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20140114_Infoday regional H2020_Energía_Enrique Daroqui

  • 1. Jose M. Vega de Seoane Project: BFIRST – Building-Integrated Fibre-Reinforced Solar Technology Grant agreement: n° [296026] Programme: [FP7/2007-2013] [FP7/2007-2011] Consortium: Coordinator: TECNALIA Research & Innovation EU PV CLUSTER – 26th-28th November 2013
  • 2. 1. Summary 2. BFIRST project: Concept & Objectives 3. Description of Work 4. Progress so far 5. Future Work INDEX
  • 4. 1. Summary o BFIRST: Building-Integrated Fibre-Reinforced Solar Technology “BFIRST project aims to answer the demands of the BIPV market, by developing flexible, lightweight and adaptable photovoltaic systems, based on a solar cells encapsulation technology within glass fibre- reinforced composite materials” EU PV CLUSTER – 26th-28th November 2013
  • 6. o Concept  Why BFIRST?  BIPV demands flexibility and adaptability in terms of design, aesthetics and integration  Glass based modules are very limited in this sense  New materials are required to fulfil such needs 2. BFIRST project: Concept & Objectives EU PV CLUSTER – 26th-28th November 2013
  • 7. o Concept: composite materials as an alternative to glass Glass fibre + Composite PV module + Transparent resin PV cells 2. BFIRST project: Concept & Objective EU PV CLUSTER – 26th-28th November 2013
  • 8. o Objectives (1/3)  Main goal: “Development and demonstration of a set of standardized multifunctional photovoltaic products for building integration, based on a recently developed technology for solar cells encapsulation within glass fibre-reinforced composite materials” 2. BFIRST project: Concept & Objectives EU PV CLUSTER – 26th-28th November 2013
  • 9. o Objectives (2/3)  Specific objectives:  To obtain the same efficiency levels of traditional modules  Enhanced properties of PV modules due to: monolithic structures, light weight, modularity, flexibility in shapes, finishes and colours.  Multifunctional performance complying with building and photovoltaic standards. 2. BFIRST project: Concept & Objectives EU PV CLUSTER – 26th-28th November 2013
  • 10. 2. BFIRST project: Concept & Objectives o Objectives (3/3)  Demonstration and characterization of BIPV products in three real buildings located in different sites (with different climates and general frameworks for BIPV).  Development of BIPV elements with costs comprised between 1.5 and 2.0 €/Wp  Up-scaling of production processes for real-scale prototype fabrication.  Detection of current and future harmonization needs for standardisation of BIPV components and contribution to their development. EU PV CLUSTER – 26th-28th November 2013
  • 12. 3. Description of Work (1/4) Stage 1 • Design of the BIPV components Stage 2 • Development of the BIPV components based on glass fibre-reinforced materials Stage 3 • Manufacturing & Demonstration at real buildings in different locations EU PV CLUSTER – 26th-28th November 2013
  • 13. 3. Description of Work (2/4) o Stage 1: Design of five BIPV components  Concept design of 1. Ventilated Façade 2. Curtain Wall 3. Skylight 4. Roofing Shingle 5. Shading Element Portfolio  Regulatory framework analysis for BIPV in Belgium, Greece & Spain o Status of EU directives and standards applicable to BIPV o Status of building codes o Specific analysis for the BIPV framework  Detailed design of the chosen concepts for each BIPV element o CAD design of chosen concepts o Design validations: mechanical and thermal simulations EU PV CLUSTER – 26th-28th November 2013
  • 14. 3. Description of Work (3/4) o Stage 2: Development of the BIPV components based on glass fibre-reinforced materials  Set-up of experimental techniques for the fabrication of BIPV products (scale-up)  Fabrication of samples for laboratory characterization  Laboratory characterization following building codes and construction standards  Laboratory characterization following PV standards EU PV CLUSTER – 26th-28th November 2013
  • 15. 3. Description of Work (4/4) o Stage 3: Manufacturing & Demonstration at real buildings in different locations  Manufacturing of BIPV systems for demonstration  Installation of BIPV systems in real demonstration buildings  Monitoring at experimental buildings and real demonstration buildings EU PV CLUSTER – 26th-28th November 2013
  • 17. 4. Progress so far o Stage 1: Design of the BIPV components (1/5) Product 1. VENTILATED FAÇADE o Designed according to building codes and PV standards (IEC 61215) o Flat module with curved transitions Features:  Dimensions: 1652 x 1209 mm2  Thickness: 3 mm  Weight: 10 kg  Power: 270 W  Power/m2: 135 W/m2  Installed power: 2.45 kW o Monolithic & lightweight, composite-based Ventilated Façade EU PV CLUSTER – 26th-28th November 2013
  • 18. 4. Progress so far o Stage 1: Design of the BIPV components (2/5) Product 2. Roofing Shingle Features:  Dimensions: 1353 x 905 mm2  Thickness: 3 mm  Weight: 6.4 kg  Power: 144 W  Power/m2: 118 W/m2  Installed power: 12 kW o Designed according to building codes and PV standards (IEC 61215) o Flat module with curved transitions o Monolithic & lightweight, composite- based Roofing Shingle EU PV CLUSTER – 26th-28th November 2013
  • 19. 4. Progress so far o Stage 1: Design of the BIPV components (3/5) Product 3. Curtain Wall Features:  Dimensions: 2472 x 753 mm2  Thickness: 3 mm  Weight: 9.7 kg  Power: 180 W  Power/m2: 97 W/m2  Installed power: 1.8 kW o Designed according to building codes and PV standards (IEC 61215) o Substitution of the internal glass of a standard triple glazing solution EU PV CLUSTER – 26th-28th November 2013
  • 20. 4. Progress so far o Stage 1: Design of the BIPV components (4/5) Product 4. Skylight Features:  Dimensions: 1540 x 1139 mm2  Thickness: 3 mm  Weight: 9.2 kg  Power: 75 W  Power/m2: 43 W/m2  Installed power: 1.35 kW o Designed according to building codes and PV standards (IEC 61215) o Mobile skylight concept EU PV CLUSTER – 26th-28th November 2013
  • 21. 4. Progress so far o Stage 1: Design of the BIPV components (5/5) Product 5. Shading Element Features (planar design, 1 sub module):  Dimensions 1209 x 203 mm2  Thickness: 3 mm  Weight: 1.3 kg  Power: 31.5 W  Power/m2: 128 W/m2  Installed power: 1.2 kW o Designed according to building codes and PV standards (IEC 61215) o Modular shading element EU PV CLUSTER – 26th-28th November 2013
  • 22. 4. Progress so far o Stage 1: Validation of the BIPV system designs  Mechanical and thermal simulations of the BIPV systems EU PV CLUSTER – 26th-28th November 2013
  • 24. 5. Future Work o We are about to start STAGE 2. Development of the BIPV components based on glass fibre-reinforced materials  Scale-up process & manufacturing of the first prototypes will begin soon (mid December)  Laboratory characterization following building codes, CPDs and PV standards o STAGE 3. Manufacturing & Demonstration at real buildings in different locations. Beginning of 2014.  Manufacturing of real samples  Installation in real buildings (Belgium, Greece & Spain)  Monitoring of the installations EU PV CLUSTER – 26th-28th November 2013
  • 25. Thank you for your attention!