The document discusses how to become more productive by reducing waste and problems in processes. It introduces common sources of waste like defects, excess processing, and frustrations. Tools are presented for identifying recurring problems like the 5 Whys technique and fishbone diagrams. The document emphasizes systematically resolving problems at their root cause level using techniques like root cause analysis and fault trees. Tracking how often issues happen is suggested to determine where to focus problem solving efforts for greatest impact on productivity and costs.
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Stop Wasting Time and Become More Productive
1. Stop Wasting Time and Become More
Productive
Bhavik Modi
Six Sigma Black Belt
2. About Me
Six Sigma Black Belt
8 Years
Affiliate
3 Years
Inkdatabase.com
3. Session Objectives
Understand types of problems that can occur in your
processes
Learn techniques to identify repetitive problems
Learn techniques to resolve the systemic issues causing
those problems
Be a fun and interactive session
8. Problem Identification
How do you know a problem occurred?
Product Defects
Issues with the product itself that requires reworking
Excess Processing
Putting more work on the product than required
Frustrations doing the process
When something does go as designed,
When something makes you want to
swear, vent, complain, you probably had a
problem
14. Systemically solve repeating issues
Utilize tools & techniques to systemically solve the
underlying issue for the most impactful problems
Impact Determinations:
Quantity
Time
Pain
Money
15. Root Cause Analysis Tools
5 Why’s
Fishbone Diagram
Fault Tree
And many more….
16. 5 Why’s
Methodology of asking why repeatedly to get to the root
cause
Example:
Car wont start
Why wont car start? Battery dead
Why is the battery dead? Alternator not working
Why is alternator not working? Alternator belt is broken
Why is belt broken? Because it was not replaced
per mfg recommendations
Why not replaced? No method to keep track
of repair schedule
Fix – Develop method to track repair schedules
20. Resources
Books
Apollo Root Cause Analysis
Root Cause Analysis Handbook
Root Cause Analysis Simplified Tools & Techniques
Black Belt Memory Jogger