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Case History: Failure of a Geotextile
         Turbidity Curtain

                  Michael D. Harney
                  Robert D. Holtz
                  University of Washington
Presentation Overview

   Project Background
   Containment System
   Failure
   Laboratory Testing
    Program
   Conclusions & Lessons
    Learned
Project Background

   Wood treating facility
   Contaminants (incl NAPLs)
    migrated into offshore
    sediments
   Remediation involved
    dredging and disposal of
    31,000 m3 of contaminated
    sediments
   Initiated in July 2001;
    completed in early 2002
Project Background

        N                      Land-based        Marine-based
                               excavation        excavation
                               zone              zone

            Sediment
            containment
            boom                                                Floating
                                                                breakwater
                                                                dock

                Shoreline




                                                 NAPL area
      Groundwate
      r treatment
      facility

                            Upland containment
                            cell
                                                                Marina
Project Background

Project challenges
 NAPL in the sediments
 Limited sediment disposal options
 Large tidal fluctuations
 Sediment characteristics
 Protection of local wildlife and surface water
  quality
Project Objectives

   Remove contaminated sediments from marine
    environment (dredging operation)
   Dispose and contain contaminants on-site
   Restore site’s aquatic habitat

   Suspended sediments contained by sediment
    containment boom (turbidity curtain)
Containment System

Components
                              Boom flotation
 Geotextile curtain from                                           Water level (varies)



  seafloor to water                                           Curtain panel



  surface                                                                 Rope connection




 Concrete block anchors           Curtain skirt


 Anchor chain sewn to                                    Concrete block
                            Anchor chain                  anchor (0.6-m x 0.6-m

  curtain                                                 x 1-m)

                                                   Existing mudline (elevation varies)


 Floats
Containment System

Curtain
 540 g/m2 NW NP
  PP selected by
  boom supplier
Containment System

Curtain
 Water exchange forces computed by consulting
  engineer
 Calculations used manufacturer’s published values
  of mat’l properties (Ψ = 0.7 sec-1)
 Assumed tidal fluctuation of 6.4-m, and half the
  geotextile openings were clogged (FS = 2)
 Design accepted by owner’s engineer
Failure

   Curtain failure
    occurred within
    several hours of
    completing
    deployment
Failure

   Curtain billowed
    out with outgoing
    tide
   Flow diverted over
    boom
   Divers noted large
    tears
Failure

Boom modifications
 Float weighted down
  (temporary)
 Large “windows” cut
  into curtain
  (permanent)

Curtain not retrieved,
  but sample provided
  for analysis
Laboratory Testing Program

Samples obtained            All samples:
 Undeployed 2001            Black 540 g/m2
  curtain (2001 Virgin)        nonwoven
                               needlepunched staple
   Undeployed 1998 pilot      filament polypropylene
    study (1998 Virgin)

   Deployed 2001 curtain   Noticeably infused with
    (2001 Deployed)           red-brown biological
                              material
Laboratory Testing Program

Tests
 Mechanical characterization: Wide width
  tensile (ASTM D 4595)
 Hydraulic characterization: Permittivity testing
  (ASTM D 4491)
Laboratory Testing Program

Mechanical Test Results

                                 Mean Yield Tensile Strength
                                                               Mean Elongation at Rupture (%)
                     Number of               (kN/m)
      Sample            tests
                     (MD/XD)     Machine          Cross          Machine           Cross
                                 Direction       Direction       Direction        Direction
                                  (MD)            (XD)            (MD)             (XD)
    2001 Virgin        (6/6)       30.6             52.5            80               68
  2001 Deployed        (5/5)       28.9             49.9            81               70
    1998 Virgin        (2/2)       30.6             51.7            80               70

 1994 through 2004
       Virgin
                       N/A         31.0             51.5            62               59
    (commercial
     laboratory)
Laboratory Testing Program

Hydraulic Test Results
                         Permittivity (1/sec)

    Material                                                           Tests
                          Coefficient of
                  Mean                           Range
                            Variation


                                                            Five specimens @ two heads
   2001 virgin    0.26         17%              0.16-0.30
                                                            (five runs of each)


                                                            Two specimens @ two heads
   1998 virgin    0.27        5.3%              0.25-0.30
                                                            (five runs of each)


                                                            Five specimens @ two heads
  2001 deployed   0.03         59%              0.01-0.07
                                                            (five runs of each)
Conclusions

                       1.00


                       0.75
                              Manufacturer’s published value = 0.70
Permittivity (sec-1)




                       0.50

                              Engineer’s allowable (FS=2) value = 0.35
                              2001 Virgin sample tested value = 0.26
                       0.25


                              2001 Deployed sample tested value = 0.03
Conclusions

   Poor flow-through of
    the curtain ⇒ large
    tidal forces applied
    to geotextile

   Geotextile’s strength
    eventually
    exceeded, causing
    failure
Conclusions

   A critical application?
    –   Approx $0.5-million containment system
    –   Environmental ramifications
   Severe hydraulic conditions?
    –   Tidal fluctuation > 6-m
   Typical critical app / severe condition
    recommendations:
    –   Test!
    –   Safety factor = 10
Conclusions

If recommendations for critical / severe followed:

   Ψ = 0.26 sec-1

   FS = 10 ⇒ Ψdesign = 0.026 sec-1

   Failure?
Lessons Learned

   Necessity of quality laboratory
    characterization for geosynthetics in critical /
    severe applications

   Appropriate safety factors must be used
Acknowledgements

   Bob Holtz, University of
    Washington
   Reid Carscadden,
    Integral Consulting, Inc.
Questions
1998 Virgin Permittivity Tests

                           0.3



                          0.25



                           0.2
   Permittivity (sec-1)




                          0.15



                           0.1



                          0.05
                                                     2" Head, Spec   1
                                                     2" Head, Spec   2
                                                     1" Head, Spec   1
                                                     1" Head, Spec   2
                            0
                                 1   2     3     4           5
                                         Trial
2001 Virgin Permittivity Tests

                          0.3



                         0.25



                          0.2
   Permittivity (sec )
   -1




                         0.15


                                                    2" Head, Spec   1
                          0.1                       2" Head, Spec   2
                                                    2" Head, Spec   3
                                                    2" Head, Spec   4
                                                    2" Head, Spec   5
                                                    1" Head, Spec   1
                         0.05
                                                    1" Head, Spec   2
                                                    1" Head, Spec   3
                                                    1" Head, Spec   4
                                                    1" Head, Spec   5
                           0
                                1   2     3     4           5
                                        Trial
2001 Deployed Permittivity Tests

                           0.3

                                                 2" Head, Spec   1
                                                 2" Head, Spec   2
                                                 2" Head, Spec   3
                          0.25                   2" Head, Spec   4
                                                 2" Head, Spec   5
                                                 1" Head, Spec   1
                                                 1" Head, Spec   2
                           0.2                   1" Head, Spec   3
                                                 1" Head, Spec   4
   Permittivity (sec-1)




                                                 1" Head, Spec   5


                          0.15



                           0.1



                          0.05



                            0
                                 1   2     3      4                  5
                                         Trial

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Geotextile Turbidity Curtain Failure

  • 1. Case History: Failure of a Geotextile Turbidity Curtain Michael D. Harney Robert D. Holtz University of Washington
  • 2. Presentation Overview  Project Background  Containment System  Failure  Laboratory Testing Program  Conclusions & Lessons Learned
  • 3. Project Background  Wood treating facility  Contaminants (incl NAPLs) migrated into offshore sediments  Remediation involved dredging and disposal of 31,000 m3 of contaminated sediments  Initiated in July 2001; completed in early 2002
  • 4. Project Background N Land-based Marine-based excavation excavation zone zone Sediment containment boom Floating breakwater dock Shoreline NAPL area Groundwate r treatment facility Upland containment cell Marina
  • 5. Project Background Project challenges  NAPL in the sediments  Limited sediment disposal options  Large tidal fluctuations  Sediment characteristics  Protection of local wildlife and surface water quality
  • 6. Project Objectives  Remove contaminated sediments from marine environment (dredging operation)  Dispose and contain contaminants on-site  Restore site’s aquatic habitat  Suspended sediments contained by sediment containment boom (turbidity curtain)
  • 7. Containment System Components Boom flotation  Geotextile curtain from Water level (varies) seafloor to water Curtain panel surface Rope connection  Concrete block anchors Curtain skirt  Anchor chain sewn to Concrete block Anchor chain anchor (0.6-m x 0.6-m curtain x 1-m) Existing mudline (elevation varies)  Floats
  • 8. Containment System Curtain  540 g/m2 NW NP PP selected by boom supplier
  • 9. Containment System Curtain  Water exchange forces computed by consulting engineer  Calculations used manufacturer’s published values of mat’l properties (Ψ = 0.7 sec-1)  Assumed tidal fluctuation of 6.4-m, and half the geotextile openings were clogged (FS = 2)  Design accepted by owner’s engineer
  • 10. Failure  Curtain failure occurred within several hours of completing deployment
  • 11. Failure  Curtain billowed out with outgoing tide  Flow diverted over boom  Divers noted large tears
  • 12. Failure Boom modifications  Float weighted down (temporary)  Large “windows” cut into curtain (permanent) Curtain not retrieved, but sample provided for analysis
  • 13. Laboratory Testing Program Samples obtained All samples:  Undeployed 2001  Black 540 g/m2 curtain (2001 Virgin) nonwoven needlepunched staple  Undeployed 1998 pilot filament polypropylene study (1998 Virgin)  Deployed 2001 curtain Noticeably infused with (2001 Deployed) red-brown biological material
  • 14. Laboratory Testing Program Tests  Mechanical characterization: Wide width tensile (ASTM D 4595)  Hydraulic characterization: Permittivity testing (ASTM D 4491)
  • 15. Laboratory Testing Program Mechanical Test Results Mean Yield Tensile Strength Mean Elongation at Rupture (%) Number of (kN/m) Sample tests (MD/XD) Machine Cross Machine Cross Direction Direction Direction Direction (MD) (XD) (MD) (XD) 2001 Virgin (6/6) 30.6 52.5 80 68 2001 Deployed (5/5) 28.9 49.9 81 70 1998 Virgin (2/2) 30.6 51.7 80 70 1994 through 2004 Virgin N/A 31.0 51.5 62 59 (commercial laboratory)
  • 16. Laboratory Testing Program Hydraulic Test Results Permittivity (1/sec) Material Tests Coefficient of Mean Range Variation Five specimens @ two heads 2001 virgin 0.26 17% 0.16-0.30 (five runs of each) Two specimens @ two heads 1998 virgin 0.27 5.3% 0.25-0.30 (five runs of each) Five specimens @ two heads 2001 deployed 0.03 59% 0.01-0.07 (five runs of each)
  • 17. Conclusions 1.00 0.75 Manufacturer’s published value = 0.70 Permittivity (sec-1) 0.50 Engineer’s allowable (FS=2) value = 0.35 2001 Virgin sample tested value = 0.26 0.25 2001 Deployed sample tested value = 0.03
  • 18. Conclusions  Poor flow-through of the curtain ⇒ large tidal forces applied to geotextile  Geotextile’s strength eventually exceeded, causing failure
  • 19. Conclusions  A critical application? – Approx $0.5-million containment system – Environmental ramifications  Severe hydraulic conditions? – Tidal fluctuation > 6-m  Typical critical app / severe condition recommendations: – Test! – Safety factor = 10
  • 20. Conclusions If recommendations for critical / severe followed:  Ψ = 0.26 sec-1  FS = 10 ⇒ Ψdesign = 0.026 sec-1  Failure?
  • 21. Lessons Learned  Necessity of quality laboratory characterization for geosynthetics in critical / severe applications  Appropriate safety factors must be used
  • 22. Acknowledgements  Bob Holtz, University of Washington  Reid Carscadden, Integral Consulting, Inc.
  • 24. 1998 Virgin Permittivity Tests 0.3 0.25 0.2 Permittivity (sec-1) 0.15 0.1 0.05 2" Head, Spec 1 2" Head, Spec 2 1" Head, Spec 1 1" Head, Spec 2 0 1 2 3 4 5 Trial
  • 25. 2001 Virgin Permittivity Tests 0.3 0.25 0.2 Permittivity (sec ) -1 0.15 2" Head, Spec 1 0.1 2" Head, Spec 2 2" Head, Spec 3 2" Head, Spec 4 2" Head, Spec 5 1" Head, Spec 1 0.05 1" Head, Spec 2 1" Head, Spec 3 1" Head, Spec 4 1" Head, Spec 5 0 1 2 3 4 5 Trial
  • 26. 2001 Deployed Permittivity Tests 0.3 2" Head, Spec 1 2" Head, Spec 2 2" Head, Spec 3 0.25 2" Head, Spec 4 2" Head, Spec 5 1" Head, Spec 1 1" Head, Spec 2 0.2 1" Head, Spec 3 1" Head, Spec 4 Permittivity (sec-1) 1" Head, Spec 5 0.15 0.1 0.05 0 1 2 3 4 5 Trial