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International Journal of Engineering Research and Development
e-ISSN: 2278-067X, p-ISSN: 2278-800X, www.ijerd.com
Volume 7, Issue 6 (June 2013), PP. 01-05
1
Change in physico-mechanical and thermal properties of
polyamide / silica nanocomposite film
S. S. Bhattacharya1
, S. B. Chaudhari2
Department of Textile Engineering, The Maharaja Sayajirao University of Baroda,Vadodara, Gujarat, India.
Abstract:- In this work, polyamide (PA)/silica nanocomposite films prepared by dissolution method of
composite mixing were investigated. The morphology of nanocomposite films were characterized using scanning
electron microscope (SEM), reveals that nano silica powder were uniformly dispersed on PA silica
nanocomposite film. Chemical composition of film was confirmed by Fourier transform infrared spectroscopy
(FTIR). The nanocomposite films obtained from dissolution mixing exhibited an increasing tensile strength with
an increase in silica content. Thermal behavior of the film were evaluated by DSC, revels that incorporation of
silica nano particles in PA film increased the enthalpy (ΔH) value of the film compared to the pure polyamide
film.
Keywords:- Dissolution technique, Enthalpy ΔH, PA/silica nanocomposite film, Physical property, Silica nano
I. INTRODUCTION
Polyamide (PA) is a versatile polymer widely used in apparel and technical textile. In practice,
commercial PA products available in various forms like surgical hosiery material in medical textiles where nano
particle functions as a property enhancer.1-2
Recently, polymer nanocomposites have received great interest due
to their superior properties when compared with conventional composite materials.3-5
Improvements in
mechanical properties, such as stiffness and toughness, dimensional and thermal properties could be achieved
with nanofillers.6-8
The dispersion degree of the filler greatly influences the enhancement efficiency. Therefore,
in order to meet those excellent properties, it is very important that the average size of fillers must be present in
the nanometer-sized ranges with fine particle distribution in the polymer matrix. Silicon dioxide nano particles
have shown a great potential as the nano-filler for plastics as well as for fibers.9-10
Another interesting choice is
nano-sized silica which has been explored as the filler for polymeric materials and held a great potential for
developing high performance polymer. In this work, polyamide silica nanocomposite films were prepared by
solvent dissolution method. The properties of nanocomposite film were evaluated and were compared in terms of
tensile strength and thermal behavior with the film prepared from pure polyamide.
II. MATERIALS AND EXPERIMENTAL METHODS
2.1 Materials
Material used in the experiment were polyamide chips from Fairdeal filaments ltd., India, Silica (SiO2)
nano particles with average size less than 100 nm from Sigma Aldrich Corporation USA and formic acid (LR
grade) supplied by Durga Chemicals, India.
2.2 Methods
Accurately weighed silica nano particles were suspended in formic acid under continuous stirring. The
polyamide chips were added and mixture was heated to 60°C for 1 hr. The nanocomposite mixture was poured
on a cleaned smooth glass surface, compressed manually with another glass surface and solvent was allowed to
evaporate up to dryness for 12 hrs at room temperature. Different formulations used to prepare PA/silica
nanocomposite film is given in table 1.
Table 1: The composition of nanocomposites preparation by formic acid mixing
Recipe F1 F2 F3 F4 F5
Silica (wt %) 0.1 0.3 0.5 0.7 1.0
Silica (g) 0.01 0.03 0.05 0.07 0.1
Polyamide (g) 10 10 10 10 10
Formic acid (ml) 100 100 100 100 100
Change in physico-mechanical and thermal properties of polyamide / silica…
2
2.3 Characterization of film
The morphology of film sample was observed by scanning electron microscopy (Model: SEM: JSM –
5610 LV, Version 1.0, Jeol, Japan,). The chemical composition of film was recorded using FTIR spectral
analysis (Model: Nicolet iS10 FT-IR Spectrometer, Thermo Scientific, Japan).
2.4 Determination of tensile strength
Measurements of the physical properties such as tensile strength and elongation at break were
performed on tensile tester (Model: LRX, Lloyd, UK.) in accordance with ASTM D882-02 using a crosshead
speed of 50 mm/min.
2.5 Evaluation of thermal property
Thermal behavior of the nanocomposite film was evaluated by differential scanning calorimetry (DSC,
Model: 6000 from PerkinElmer, Singapore.), selecting temperature range between 50°C to 300°C.
III. RESULTS AND DISCUSSION
Silica nanoparticles at 0.1,0.3,0.5,0.7 &1.0 % concentration level were mixed with formic acid and
incorporated in polyamide chips (10 gm) with constant stirring (Table 1). The mixture was heated at 60 °C for 1
hr. finally the polymer/nanocomposite mixture were poured in flat glass dish and allowed the solvent to
evaporate. Results in terms of distribution of sio2 nano particles throughout the film, their effect on the thermal
and mechanical properties have been presented in this section.
3.1 Characterization of polymer/nano silica composite film
3.1.1 SEM Study
Figure 1 SEM micrographs of pure PA and PA/SiO2 nanocomposites by solution mixing.
Change in physico-mechanical and thermal properties of polyamide / silica…
3
The dispersion of silica particles in PA matrix was observed by SEM. Figures 1 show the composite
with 0.1-1 wt% silica loading prepared from dissolution mixing method. The uniform dispersion of nano-sized
silica was achieved by solution mixing as shown in Figure 1. An increase in percent silica loading results in
agglomeration problem and poorer particle distribution.
3.1.2 FTIR Spectroscopic analysis
78
80
82
84
86
88
90
92
94
96
98
100
%T
5001000150020002500300035004000
Wavenumbers (cm-1)
Figure 2 IR Characterization absorption peak of PA/Silica nanocomposite film
The chemical compositions of the virgin and PA/silica nanocomposite film were evaluated using FTIR
Spectroscopy. Figure 2 represents the IR Characterization absorption peak of PA/silica nanocomposite film.
From the figure it can be seen that the major peaks associated were hydrogen bonded N-H stretching at 3294 cm-
1
and ̴ 3700 cm-1
, anti symmetric CH2 stretching at 2935 cm-1
, symmetric CH2 stretching at 2867 cm-1
, C=0
stretching at 1634 cm-1
, in plane N-H bending at 1538 cm-1
, CH2 symmetric bending at 1463 cm-1
, at 1477cm-1
C=C stretching, at 1416 cm-1
O-H bending of carboxylic acid, at 1200 cm-1
C-N stretching of amine, at 1029 cm-
1
. The intramolecutar changes in the virgin PA are also illustrated in IR spectra, the main characteristic peaks of
Si-O-Si bonds a vibration mode was detected around 1086 cm-1
, which are attributed Si-O-Si antisymmetric
stretching vibration band in PA/Silica nanocomposite film, so its indicated that the silica nano particle present in
film.
3.1.3 Tensile strength
Table 2: Effect of SiO2 nano filler on tensile properties of nanocomposite films
Sample Name Thickness
in
mm
Maximum
Load
in gf
Elongatio
n
%
Area = Width x
thickness
in mm2
Specific strength
in gm/mm2
Pure PA film 0.0427 1418.4 12.02 1.0694 1326.35
0.10% 0.03 1098.8 9.52 0.75 1465.07
0.30% 0.0819 3484.3 13.41 2.0486 1700.82
0.50% 0.0444 2102.8 14.37 1.115 1885.92
0.70% 0.0491 2463.6 16.39 1.2291 2004.39
1.00% 0.0472 1244.2 14.48 1.1805 1053.96
Note:Width of film = 25.04 mm
The results given in Table 2 revels that the obtained nanocomposite film exhibits an increase in tensile
strength with an increase in percent silica loading (silica loading of 0 . 1 wt% to 0.7 wt%, respectively
(Figure 3), it may be due to the phenomenon of reinforcement effect at nanoscopic level. However, the
composite film at higher concentration of nano silica exhibits the erratic trend of tensile strength value due to the
phase separation problem arising from particles’ agglomeration.
Change in physico-mechanical and thermal properties of polyamide / silica…
4
Figure 3 Comparative tensile properties of nanocomposite films
3.1.4 Enthalpy (ΔH)
Tabel 3: Enthalpy (ΔH) of pure PA and PA / silica nanocomposite film
Concentration of nano SiO2 Enthalpy ΔH (J/g)
00 30
0.1 64.85
0.3 52.89
0.5 49.55
0.7 46.58
1.0 22.87
Figure 4 Changes in Enthalpy (ΔH values) of PA / silica nanocomposite film
Table 3 shows the enthalpy (ΔH) values of composite film determined by DSC. The results show that
there is a significant difference in ΔH between virgin PA and PA/silica composite at higher concentration of
silica nano in PA matrix, indicating that silica in agglomerate form was not able to alter the thermal
behavior of PA. On the other hand, lower concentration of nano silica in dissolution mixed PA/silica
nanocomposite has a higher ΔH value than virgin PA. In this case, silica size is reduced into a nanoscopic level,
hence inducing better thermal stability of the film.
IV. CONCLUSIONS
Polyamide/ silica nanocomposite films by formic acid dissolution can successfully produced under
atmospheric condition. Silica particles were uniformly distributed on composite film, when examined by SEM. The
composite film exhibits an increased tensile strength with an increase in silica content. However, composite
films contain 1.0 % by wt. silica content in mixing exhibited erroneous trend of tensile properties due to poor
particle distribution. It was also found that the smaller the quantity of silica particle in dissolution mixture, the
higher the enthalpy (ΔH) value of PA film. But increase in the concentration of silica nano particles beyond (0.7
wt. %) resulted in tendering of the composite film. This type of composite film can be successfully utilized for
manufacturing of packing materials.
Change in physico-mechanical and thermal properties of polyamide / silica…
5
REFERENCES
[1]. Chaudhari, S. B., Mandot, A. A. and Patel, B.H., 2012, “Effect of nano TiO2 pretreatment on functional
properties of cotton fabric”, International Journal of Engineering Research and Development, 1(9), pp-
24-29.
[2]. Mandot, A. A., Chaudhari, S. B. and Patel, B.H., 2012, “Nano composite: Manufacturing and
applications in textiles”, Melliand international, 18 (3), pp.188-189.
[3]. Chaudhari, S. B., Mandot, A. A. and Patel, B.H., 2009, “Functionalized nano finishing to textiles using
Ag nano colloids”, Melliand international, 15(05-06), pp. 214-216.
[4]. Vasavada D. A., Chaudhari S. B. and Raut Swati, 2010, “Nano particles-Application in textile
finishing”, Man-Made Textiles in India, December, pp. 432-437.
[5]. Chattopadhyay, D. P., and Patel, B. H., 2011, “Modification of Cotton Textiles with Nanostructural
Zinc Particles, Journal of Natural Fibers”, 8 (1), pp.39 – 47.
[6]. Patel, B.H. and Chattopadhyay, D.P., 2007, “Nano-particles & their uses in textiles”. The Indian Textile
Journal, 118(3), pp. 23-31.
[7]. Chattopadhyay, D. P., and Patel, B. H., 2009, “Improvement in physical and dyeing properties of
natural fibres through pre-treatment with silver nanoparticles”. Indian Journal of Fibre & Textile
Research, 34, pp.368-373.
[8]. Chattopadhyay, D. P., and Patel, B. H., 2010, “Effect of nanosized colloidal copper on cotton fabric”,
Journal of Engineered Fiber Fabrics, 5(3), pp.1-6.
[9]. Patel, B.H. and Patel, P.N., May 2012, “Synthesis and Application of Nano-Sized SiO2 to Textiles: a
Review”, International Dyer, pp. 35-39.
[10]. Jankong, S. and Srikulkit, K., 2008, “Preparation of Polypropylene/Hydrophobic Silica
Nanocomposites”, Journal of Metals, Materials and Minerals, 18, pp.143-146.

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International Journal of Engineering Research and Development (IJERD)

  • 1. International Journal of Engineering Research and Development e-ISSN: 2278-067X, p-ISSN: 2278-800X, www.ijerd.com Volume 7, Issue 6 (June 2013), PP. 01-05 1 Change in physico-mechanical and thermal properties of polyamide / silica nanocomposite film S. S. Bhattacharya1 , S. B. Chaudhari2 Department of Textile Engineering, The Maharaja Sayajirao University of Baroda,Vadodara, Gujarat, India. Abstract:- In this work, polyamide (PA)/silica nanocomposite films prepared by dissolution method of composite mixing were investigated. The morphology of nanocomposite films were characterized using scanning electron microscope (SEM), reveals that nano silica powder were uniformly dispersed on PA silica nanocomposite film. Chemical composition of film was confirmed by Fourier transform infrared spectroscopy (FTIR). The nanocomposite films obtained from dissolution mixing exhibited an increasing tensile strength with an increase in silica content. Thermal behavior of the film were evaluated by DSC, revels that incorporation of silica nano particles in PA film increased the enthalpy (ΔH) value of the film compared to the pure polyamide film. Keywords:- Dissolution technique, Enthalpy ΔH, PA/silica nanocomposite film, Physical property, Silica nano I. INTRODUCTION Polyamide (PA) is a versatile polymer widely used in apparel and technical textile. In practice, commercial PA products available in various forms like surgical hosiery material in medical textiles where nano particle functions as a property enhancer.1-2 Recently, polymer nanocomposites have received great interest due to their superior properties when compared with conventional composite materials.3-5 Improvements in mechanical properties, such as stiffness and toughness, dimensional and thermal properties could be achieved with nanofillers.6-8 The dispersion degree of the filler greatly influences the enhancement efficiency. Therefore, in order to meet those excellent properties, it is very important that the average size of fillers must be present in the nanometer-sized ranges with fine particle distribution in the polymer matrix. Silicon dioxide nano particles have shown a great potential as the nano-filler for plastics as well as for fibers.9-10 Another interesting choice is nano-sized silica which has been explored as the filler for polymeric materials and held a great potential for developing high performance polymer. In this work, polyamide silica nanocomposite films were prepared by solvent dissolution method. The properties of nanocomposite film were evaluated and were compared in terms of tensile strength and thermal behavior with the film prepared from pure polyamide. II. MATERIALS AND EXPERIMENTAL METHODS 2.1 Materials Material used in the experiment were polyamide chips from Fairdeal filaments ltd., India, Silica (SiO2) nano particles with average size less than 100 nm from Sigma Aldrich Corporation USA and formic acid (LR grade) supplied by Durga Chemicals, India. 2.2 Methods Accurately weighed silica nano particles were suspended in formic acid under continuous stirring. The polyamide chips were added and mixture was heated to 60°C for 1 hr. The nanocomposite mixture was poured on a cleaned smooth glass surface, compressed manually with another glass surface and solvent was allowed to evaporate up to dryness for 12 hrs at room temperature. Different formulations used to prepare PA/silica nanocomposite film is given in table 1. Table 1: The composition of nanocomposites preparation by formic acid mixing Recipe F1 F2 F3 F4 F5 Silica (wt %) 0.1 0.3 0.5 0.7 1.0 Silica (g) 0.01 0.03 0.05 0.07 0.1 Polyamide (g) 10 10 10 10 10 Formic acid (ml) 100 100 100 100 100
  • 2. Change in physico-mechanical and thermal properties of polyamide / silica… 2 2.3 Characterization of film The morphology of film sample was observed by scanning electron microscopy (Model: SEM: JSM – 5610 LV, Version 1.0, Jeol, Japan,). The chemical composition of film was recorded using FTIR spectral analysis (Model: Nicolet iS10 FT-IR Spectrometer, Thermo Scientific, Japan). 2.4 Determination of tensile strength Measurements of the physical properties such as tensile strength and elongation at break were performed on tensile tester (Model: LRX, Lloyd, UK.) in accordance with ASTM D882-02 using a crosshead speed of 50 mm/min. 2.5 Evaluation of thermal property Thermal behavior of the nanocomposite film was evaluated by differential scanning calorimetry (DSC, Model: 6000 from PerkinElmer, Singapore.), selecting temperature range between 50°C to 300°C. III. RESULTS AND DISCUSSION Silica nanoparticles at 0.1,0.3,0.5,0.7 &1.0 % concentration level were mixed with formic acid and incorporated in polyamide chips (10 gm) with constant stirring (Table 1). The mixture was heated at 60 °C for 1 hr. finally the polymer/nanocomposite mixture were poured in flat glass dish and allowed the solvent to evaporate. Results in terms of distribution of sio2 nano particles throughout the film, their effect on the thermal and mechanical properties have been presented in this section. 3.1 Characterization of polymer/nano silica composite film 3.1.1 SEM Study Figure 1 SEM micrographs of pure PA and PA/SiO2 nanocomposites by solution mixing.
  • 3. Change in physico-mechanical and thermal properties of polyamide / silica… 3 The dispersion of silica particles in PA matrix was observed by SEM. Figures 1 show the composite with 0.1-1 wt% silica loading prepared from dissolution mixing method. The uniform dispersion of nano-sized silica was achieved by solution mixing as shown in Figure 1. An increase in percent silica loading results in agglomeration problem and poorer particle distribution. 3.1.2 FTIR Spectroscopic analysis 78 80 82 84 86 88 90 92 94 96 98 100 %T 5001000150020002500300035004000 Wavenumbers (cm-1) Figure 2 IR Characterization absorption peak of PA/Silica nanocomposite film The chemical compositions of the virgin and PA/silica nanocomposite film were evaluated using FTIR Spectroscopy. Figure 2 represents the IR Characterization absorption peak of PA/silica nanocomposite film. From the figure it can be seen that the major peaks associated were hydrogen bonded N-H stretching at 3294 cm- 1 and ̴ 3700 cm-1 , anti symmetric CH2 stretching at 2935 cm-1 , symmetric CH2 stretching at 2867 cm-1 , C=0 stretching at 1634 cm-1 , in plane N-H bending at 1538 cm-1 , CH2 symmetric bending at 1463 cm-1 , at 1477cm-1 C=C stretching, at 1416 cm-1 O-H bending of carboxylic acid, at 1200 cm-1 C-N stretching of amine, at 1029 cm- 1 . The intramolecutar changes in the virgin PA are also illustrated in IR spectra, the main characteristic peaks of Si-O-Si bonds a vibration mode was detected around 1086 cm-1 , which are attributed Si-O-Si antisymmetric stretching vibration band in PA/Silica nanocomposite film, so its indicated that the silica nano particle present in film. 3.1.3 Tensile strength Table 2: Effect of SiO2 nano filler on tensile properties of nanocomposite films Sample Name Thickness in mm Maximum Load in gf Elongatio n % Area = Width x thickness in mm2 Specific strength in gm/mm2 Pure PA film 0.0427 1418.4 12.02 1.0694 1326.35 0.10% 0.03 1098.8 9.52 0.75 1465.07 0.30% 0.0819 3484.3 13.41 2.0486 1700.82 0.50% 0.0444 2102.8 14.37 1.115 1885.92 0.70% 0.0491 2463.6 16.39 1.2291 2004.39 1.00% 0.0472 1244.2 14.48 1.1805 1053.96 Note:Width of film = 25.04 mm The results given in Table 2 revels that the obtained nanocomposite film exhibits an increase in tensile strength with an increase in percent silica loading (silica loading of 0 . 1 wt% to 0.7 wt%, respectively (Figure 3), it may be due to the phenomenon of reinforcement effect at nanoscopic level. However, the composite film at higher concentration of nano silica exhibits the erratic trend of tensile strength value due to the phase separation problem arising from particles’ agglomeration.
  • 4. Change in physico-mechanical and thermal properties of polyamide / silica… 4 Figure 3 Comparative tensile properties of nanocomposite films 3.1.4 Enthalpy (ΔH) Tabel 3: Enthalpy (ΔH) of pure PA and PA / silica nanocomposite film Concentration of nano SiO2 Enthalpy ΔH (J/g) 00 30 0.1 64.85 0.3 52.89 0.5 49.55 0.7 46.58 1.0 22.87 Figure 4 Changes in Enthalpy (ΔH values) of PA / silica nanocomposite film Table 3 shows the enthalpy (ΔH) values of composite film determined by DSC. The results show that there is a significant difference in ΔH between virgin PA and PA/silica composite at higher concentration of silica nano in PA matrix, indicating that silica in agglomerate form was not able to alter the thermal behavior of PA. On the other hand, lower concentration of nano silica in dissolution mixed PA/silica nanocomposite has a higher ΔH value than virgin PA. In this case, silica size is reduced into a nanoscopic level, hence inducing better thermal stability of the film. IV. CONCLUSIONS Polyamide/ silica nanocomposite films by formic acid dissolution can successfully produced under atmospheric condition. Silica particles were uniformly distributed on composite film, when examined by SEM. The composite film exhibits an increased tensile strength with an increase in silica content. However, composite films contain 1.0 % by wt. silica content in mixing exhibited erroneous trend of tensile properties due to poor particle distribution. It was also found that the smaller the quantity of silica particle in dissolution mixture, the higher the enthalpy (ΔH) value of PA film. But increase in the concentration of silica nano particles beyond (0.7 wt. %) resulted in tendering of the composite film. This type of composite film can be successfully utilized for manufacturing of packing materials.
  • 5. Change in physico-mechanical and thermal properties of polyamide / silica… 5 REFERENCES [1]. Chaudhari, S. B., Mandot, A. A. and Patel, B.H., 2012, “Effect of nano TiO2 pretreatment on functional properties of cotton fabric”, International Journal of Engineering Research and Development, 1(9), pp- 24-29. [2]. Mandot, A. A., Chaudhari, S. B. and Patel, B.H., 2012, “Nano composite: Manufacturing and applications in textiles”, Melliand international, 18 (3), pp.188-189. [3]. Chaudhari, S. B., Mandot, A. A. and Patel, B.H., 2009, “Functionalized nano finishing to textiles using Ag nano colloids”, Melliand international, 15(05-06), pp. 214-216. [4]. Vasavada D. A., Chaudhari S. B. and Raut Swati, 2010, “Nano particles-Application in textile finishing”, Man-Made Textiles in India, December, pp. 432-437. [5]. Chattopadhyay, D. P., and Patel, B. H., 2011, “Modification of Cotton Textiles with Nanostructural Zinc Particles, Journal of Natural Fibers”, 8 (1), pp.39 – 47. [6]. Patel, B.H. and Chattopadhyay, D.P., 2007, “Nano-particles & their uses in textiles”. The Indian Textile Journal, 118(3), pp. 23-31. [7]. Chattopadhyay, D. P., and Patel, B. H., 2009, “Improvement in physical and dyeing properties of natural fibres through pre-treatment with silver nanoparticles”. Indian Journal of Fibre & Textile Research, 34, pp.368-373. [8]. Chattopadhyay, D. P., and Patel, B. H., 2010, “Effect of nanosized colloidal copper on cotton fabric”, Journal of Engineered Fiber Fabrics, 5(3), pp.1-6. [9]. Patel, B.H. and Patel, P.N., May 2012, “Synthesis and Application of Nano-Sized SiO2 to Textiles: a Review”, International Dyer, pp. 35-39. [10]. Jankong, S. and Srikulkit, K., 2008, “Preparation of Polypropylene/Hydrophobic Silica Nanocomposites”, Journal of Metals, Materials and Minerals, 18, pp.143-146.