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International Journal of Engineering Research and Development
e-ISSN: 2278-067X, p-ISSN: 2278-800X, www.ijerd.com
Volume 6, Issue 4 (March 2013), PP. 93-101

      Structural Behaviour of Coir Fiber Added Concrete
                    Shibi Varghese1, Eldhose M Manjummekudiyil2, Arun Das3
          1,2
                Department of Civil Engineering, MACE Kothamangalam, Ernakulam dist, Kerala, India
                3
                 Department of Civil Engineering, VJCET Vazhakulam, Ernakulam dist, Kerala, India


    Abstract:- Concrete is the most widely used construction material. Apart from its excellent properties
    concrete is very poor in tensile strength. To improve its tensile strength, fibers are added to concrete
    which is known as fiber added concrete. In our study we focused on structural behaviour of coir fiber
    added concrete. Coir is abundantly available at low cost in the tropical areas especially Kerala. In this
    study coir fiber of aspect ratio 50 is randomly dispersed in M20 concrete for the preparation of 48
    specimens. Two different varieties of concrete with different fiber cement ratio (0.5% and 1.5%) were
    casted. The specimens were tested for its compressive strength, splitting tensile strength, flexural
    strength and modulus of elasticity. From the test results obtained it can be seen that compressive
    strength, splitting tensile strength, flexural strength are greater than those of PCC. The optimum
    percentage f/c ratio may be occurring very near to 0.5%. From the cost benefit analysis coir fiber is
    proved to be far economical than any other fibers for a strength comparable to that obtained for 0.5%
    fiber cement ratio coir fiber added concrete. This study also focus on the comparative study among
    presently using fiber added concrete which their structural strength and cost of production.

    Keywords:- Coir Fiber Added Concrete; Aspect ratio; Fiber Cement Ratio; Splitting Tensile Strength;
    Compressive Strength; Flexural Strength

                                        I.         INTRODUCTION
          Construction industry has undergone a rapid change in the last century especially with the advancement
of different types of concrete. The advancement finds their position in the limitations of ordinary concrete.
Concrete with the development of technology has undergone several changes not in its composition, but also in
its performance and application. Apart from its excellent properties, concrete shows a rather low performance
when subjected to tensile stress. Even a simple concrete bar under bending conditions has zones with high
compressive as well as high tensile stresses. The traditional solution to this problem is reinforced concrete,
where reinforcing bars or prestressed steel bars inside the concrete elements are capable of absorbing the
appearing tensile stresses. Another rather recent development is steel fiber reinforced concrete (SFRC). By
adding fibers while mixing the concrete, a so-called homogenous reinforcement is created. This does not notably
increase the mechanical properties before failure, but governs the post-failure behaviour. Thus, plain concrete,
which is a quasi-brittle material, is turned to the pseudo ductile fiber reinforced concrete. Fiber reinforced
concrete is a concrete containing fibrous material which increases its structural integrity.
          There are different varieties of fiber reinforced concrete, like steel, glass, polymer, carbon etc. In this
study, we have focused on one variety of natural fiber i.e. coir which is very abundant in Kerala. Being the coir
fibers are very cheap, replacement of the presently used fibers is very economical. Commonly added fibers like
steel and polymer fibers require a series of processes before they can be used. These fibers are also costly and
increase the construction cost. Coir is abundant in Kerala and can be used in its natural form, without any
treatment. Moreover, coir is usually cheap and its use in the construction industry would promote small – scale
industries in a large way. The main objective of this work is to study the structural behaviour of natural fiber
(coir) – added concrete. This work aims to improve the ductility of concrete by adding coir in its natural form.
This study is expected to determine the maximum percentage by weight of coir to be added to the concrete to
get maximum performance. The tests conducted are compressive strength, the test on flexural strength by
conducting experiments on specimens by varying percentage of fiber content and the test on splitting tensile
strength. These test results are compared with standard results, available for steel fibers and polymer fiber –
added concrete.

                    II.     OCCURRENCE, DISTRIBUTION AND TYPE OF COIR
         Coir is a versatile hard fiber obtained from the husk of coconut. Coir fibers are categorized in two ways.
One distinction is based on whether they are recovered from ripe or immature coconut husks. The husks of fully
ripened coconuts yield brown coir which is strong and highly resistant to abrasion, its method of processing also
protects it from the damaging ultraviolet component of sunlight. On the other hand, white coir comes from the
                                                         93
Structural Behaviour of Coir Fiber Added Concrete

husks of coconuts harvested shortly before they ripen. Actually light brown or white in color, this fiber is softer
and less strong than brown coir. Both brown and white coir consist of fibers ranging in length from 4-12 in (10-
30 cm). It is the only natural fiber resistant to salt water and it is highly resistant to abrasion. It is Strong and
nearly impervious to the weather.
         Coir fiber is in great demand for its toughness, strength, resilience to dampness, rot resistance,
durability, natural resilience, porous, hygroscopic, biodegradable, renewable, recyclable etc. it can withstand
huge amount of weight and rubbing and recovers as soon as the weight is removed from it.
The coir fiber is one of the hardest natural fibers because of its high content of lignin. Coir is much more
advantageous in different application for erosion control, reinforcement and stabilization of soil and is preferred
to any other natural fibers. Of all natural fibers coir processes the greatest tearing strength, retained as such even
in very wet conditions. The chemical constituents have found to be cellulose, lignin, hemi cellulose and pectin.
Higher lignin content makes the fiber stiffer and tougher. The physical and chemical properties of coir are
shown in table 1 and 2. Coir fiber is much coarser than most of the other natural fibers. However, the extent of
elongation of coir is not approached by any of the best fiber and this fact is of greater advantage in its utilization
in the preparation of materials which are expected to with stand the stresses resulting from operation involving
repeated tension, bending and relaxation.

                       TABLE 1 TENSILE PROPERTIES OF VARIOUS COIR FIBERS
                          Type of coir    Diameter    Peak    Break
                          Fiber                       load(N) load(N)
                              Anjengo         fiber    0.248           8.46        8.21
                              (retted)
                              Vycom           fiber    0.236           6.85        6.77
                              (retted)
                              Brown           fiber    0.218           6.72        6.55
                              (non retted)
                              Green Husk      fiber    0.260           8.79        8.66
                              ( non retted)

               TABLE 2 CHEMICAL PROPERTIES AND PHYSICAL PROPERTIES OF COIR
                         Substances Percentage Properties Values
                              Lignin           45.84            Length      of   10-30 cm
                                                                single fiber
                              Cellulose        43.44            Diameter         0.1-1.5
                                                                                 mm
                              Hemi-            0.25             Density          1.4 g/cc
                              cellulose
                              Pectins          3.00             Rigidity         1.8924
                                                                modulus          dyne/cm2
                              Water            5.25             Breaking         30%
                              soluble                           elongation
                              Ash              2.22             Swelling in      5%
                                                                water
                                                                Porosity         40%

                                 III.            EXPERIMENTAL STUDY
Materials Used
          The common ingredients of fiber added concrete are cement, coarse and fine aggregates, fibers and
water. Ordinary Portland cement of grade 43 conforming to IS 12269 was used for this study. This grade was
selected due to the fact that the available test results for different varieties of fibers are obtained after conducting
tests on this grade of cement. Locally available river sand has been used as the fine aggregate. Sand is collected
from the local market, was washed and dried before use. It was sieved using 4.75 mm sieve. Locally available
crushed granite aggregate of 20 mm downsize conforming to IS 383 was used. In the present investigation,
potable water was used for mixing and curing. The brown fiber, collected from the local market (Defibering
Unit, Industrial Estate, Angamaly, Kerala, India) was used for the study. It was manually cut into pieces of
approximate length 40 mm each. Aspect ratio is defined as the ratio of the length of the fiber used to the mean
lateral dimension (diameter) of the fiber. The coir fiber was cut into an approximate length of 40 mm so as to
obtain an aspect ratio of 50.
                                                               94
Structural Behaviour of Coir Fiber Added Concrete


Mix Proportion and Preparation of Specimen
          The mix proportion used for the fibre added concrete is M 20. The ratio of mixing is 1:1.5:3. The water
cement ratio used for this concrete is 0.6. Fiber cement ratio (f/c) is the percentage by weight of the fibre added
to the weight of cement added in the concrete. The different fibre cement ratio used for the testing are 0.5% and
1.5%. The specimens are casted for the two fiber cement ratios 6 specimens for each experiment.
Hand mixing was employed for mixing. The cement and fine aggregate were properly mixed until it obtained a
uniform colour. Then the fibre was uniformly distributed to the mix. Then the coarse aggregate was added and
was distributed uniformly. Water was then added and mixed till it appeared to be homogeneous and of desired
consistency. Vibrators were used for the compaction. The casted specimens were marked. Specimens were
removed from the moulds after 24hours and kept submerged in fresh water for 28 days.
          Slump test was conducted in the laboratory for determining the consistency of concrete confirming to
IS: 1199. The variation of slump with fiber cement ratio obtained from the slump test is furnished in the fig 1as
graph. This test is intended for measuring workability of concrete mix. As per IS : 456 Clause 7.1, if the slump
is less than 25mm, the degree of workability is very low and hence it can be used in blinding concrete, shallow
sections, pavements using pavers.

                                           10
                                           9        9
                                                          8.4
                                           8
                                           7
                               Slump(cm)




                                           6                                      6
                                           5
                                           4
                                           3
                                           2
                                           1
                                           0
                                                0       0.5          1        1.5     2
                                                          Fiber cement ratio(%)

                              FIG,1 VARIATION OF SLUMP WITH F/C RATIO

Testing of Specimen
           The test conducted on hardened concrete after 28 days of curing are compressive strength test on
concrete cubes, flexural strength test on concrete beam, splitting tensile strength test and modulus of elasticity
test in concrete cylinders.
           Splitting Tensile Strength test is carried out by placing a cylindrical specimen horizontally between the
loading surface of the compression testing machine and a load is applied without shock and increased
continuously at normal rate within the range 1.2N/mm2 – 2.4N/mm2 /min until the failure of cylinder along the
vertical diameter. The loading condition produces high compressive stresses immediately below the two
generators to which the load is applied. In order to reduce the magnitude of the high compressive stresses near
the application of the load, narrow packing strips of plywood are placed between the specimens and loading
platens of the testing machine. The measured splitting tensile strength of the specimen is calculated to the
nearest 0.05N/mm2.
           Compressive Strength Test of cubes was carried out in a compression testing machine as per IS 516
guidelines. The load is applied without shock and increased continuously at a rate of approximately 140
kg/sq.cm/min until the resistance of the specimen to the increasing load breaks down and no greater load can be
sustained. The maximum load applied to the specimen is then be recorded and the appearance of the concrete
and any unusual features in the type of failure is be noted.
           In Flexural Strength Test specimens stored in water at a temperature of 24° to 30°C for 48 hours before
testing and tested immediately on removal from the water whilst they are still in a wet condition. The load is
applied without shock and increasing continuously at a rate such that the extreme fibre stress increases at
approximately 7 kg/sq.cm/min. The appearance of the fractured faces of concrete and any unusual features in
the type of failure is noted. The flexural strength of the specimen is expressed as the modulus of rupture.
 Modulus of Elasticity test specimens consist of concrete cylinders 15.0 cm in diameter and 30.0 cm long. The
three test specimens for compressive strength are first tested in accordance with IS 516 and the average
compressive strength is recorded. Immediately on removing the cylinder or prism from the water and while it is
still in a wet condition, the extensometers is attached at the ends. The load is applied continuously and without

                                                                95
Structural Behaviour of Coir Fiber Added Concrete

shock at a rate of 140 kg/sq.cm/min until an average stress of (C + 5) kg/sq.cm is reached, where C is one-third
of the average compressive strength of the cubes calculated to the nearest 5 kg/sq.cm. The load is maintained at
this stress for at least one minute and then reduced gradually to an average stress of 1.5 kg/sq.cm when
extensometer readings are taken. The load is applied a second time at the same rate until an average stress of (C
+ 1.5) kg/sq.cm is reached. The load is maintained at this figure while extensometer readings are taken. The load
is again be reduced gradually and readings again taken at 1.5 kg/sq.cm. The load is then be applied a third time
and extensometer readings taken at ten approximately equal increments of stress up to an average stress of (C +
1.5) kg/sq.cm.

                              IV.          RESULTS AND DISCUSSION
          Concrete mix of various fiber cement ratios that is 0.5% and 1.5% was made. Six specimens of
concrete cubes for compressive strength test, six beams for flexural strength test, twelve cylinders for splitting
tensile strength and six cylinders for modulus of elasticity test were casted, cured and tested for each fiber
cement ratio varieties. Some test results which are done earlier using various fibers in M20 concrete using 43
grade OPC is given below in table 3.

           TABLE 3 STRENGTH COMPARISON OF VARIOUS FIBER ADDED CONCRETE [3]
                 Type of Volume Compressive Splitting tensile Modulus
                 fiber    Fraction strength strength(N/mm2) of
                                          2
                          (%)      (N/mm )                    rupture
                                                              (N/mm2)
                 Plain
                 Concrete 0        21.42    2.88              3.25
                 M 20
                 Steel    0.5      22.55    3.16              3.79
                 fiber    1.0      23.68    3.52              4.41
                 (ST3C)   1.5      26.42    3.87              4.82
                 Polymer 0.5       21.51    3.13              3.47
                 fiber    1.0      23.31    3.40              3.95
                 (Recron) 1.5      25.10    3.70              4.16
                          2.0      24.82    3.63              4.28
                 Glass    0.5      21.04    3.07              3.41
                          1.0      21.98    3.42              3.77
                          1.5      23.87    3.63              4.23
                          2.0      23.68    3.52              3.36
                 Jute     0.5      21.42    2.99              3.77
                          1.0      22.46    3.11              4.05
                          1.5      23.31    3.31              4.07
                          2.0      23.50    3.35              3.38

Splitting Tensile Strength
          Twelve cylinders of sizes 150mm diameter and 300mm height were kept for each fiber cement ratio
tested in a compression testing machine as per IS 5816 - 1999 for determining split tensile strength and the test
results are shown in table 4

          TABLE 4 SPLITTING TENSILE TEST RESULT OF COIR FIBER ADDED CONCRETE
                      Fiber     cement Avg.Max.Load Splitting tensile
                      ratio (%)        (tonnes)     strength(N/mm2)
                      0.5              22.22        3.14
                          1.5                  15.32                2.17

         In general it can be seen that with increase in fiber content there is increase in tensile strength of
concrete. From the above table it is understood that the tensile strength increases up to 0.5% fiber cement ratio
then decreases. Figure 2 is the graph showing the variation of splitting tensile strength with fiber cement ratio.
Even after the splitting of the cylinder if we apply more load to the specimen the specimen will not break and
more over it take some more load. This may be due to the post cracking integrity of the fiber added concrete
while using coir fiber in the concrete. Split tensile strength of coir fiber added concrete is greater than plain

                                                       96
Structural Behaviour of Coir Fiber Added Concrete

cement concrete by 9.03% for 0.5% fiber content variety. Increase in strength is because in fiber added concrete,
fiber bridges between concrete matrix which holds the matrix together. After matrix crack initiation, the stresses
are absorbed by bridging fibers, and the bending moments are redistributed. The concrete element does not fail
spontaneously when the matrix is cracked; the deformation energy is absorbed and the material becomes
pseudo-ductile. The split tensile strength of fiber added concrete is greater than that of plain cement concrete by
9.03% for coir fiber. Figure 3 shows the percentage increase of tensile strength of the concrete while using
different types of fibers.
          From table 3 tensile strength of 0.5 % volume fraction of steel fiber added concrete is 3.16 N/mm 2, this
strength can be obtained by coir fiber added concrete of 0.5% f/c ratio. Tensile strength of coir fiber added
concrete of 0.5% f/c ratio is also comparable with other fiber added concrete.

                                                                                                   3.5
                                                                Spliting tensile strength(N/mm2)

                                                                                                                        3.14
                                                                                                    3        2.88
                                                                                                   2.5
                                                                                                                                                     2.17
                                                                                                    2

                                                                                                   1.5

                                                                                                    1

                                                                                                   0.5

                                                                                                    0
                                                                                                         0            0.5           1           1.5                2
                                                                                                                        Fiber cement ratio(%)

        FIG. 2 VARIATION OF SPLITTING TENSILE STRENGTH WITH FIBER CEMENT RATIO

                                                                         40
                               % Increase of tensile strength




                                                                                                   Steel, 34.38
                                                                         35                                         Polymer,
                                                                                                                     28.47      Glass,
                                                                         30                                                     26.04
                                                                         25
                                                                         20                                                              Jute, 16.32
                                                                         15
                                                                                                                                                       Coir, 9.03
                                                                         10
                                                                                            5
                                                                                            0
                                                                                                         Steel      Polymer     Glass         Jute          Coir
                                                                                                                            Types of fibers


    FIG. 3 PERCENTAGE INCREASE OF TENSILE STRENGTH OF DIFFERENT TYPES OF FIBERS

Compressive Strength
        Six cubes of size 150x150x150 mm were tested in compression testing machine for each verity of fiber
cement ratio to determine the 28th day compressive strength of concrete. The specimens were tested as per IS
516 - 1959. The table V shows the Average compressive strength of sample cubes after 28 days for various f/c
ratio.

      TABLE 5 COMPRESSIVE STRENGTH TEST RESULT OF COIR FIBER ADDED CONCRETE
                    Fiber cement  Avg.Max.Load   Compressive
                    ratio (%)     (tonnes)       strength(N/mm2)
                            0.5                                                                                     52.6                       23.38
                            1.5                                                                                     47.5                       21.11

       Concrete mix of f/c ratio 0.5% is showing an increase of 9.15% in compressive strength when
compared to that PCC. Figure 4 is the graph showing the variation of compressive strength with f/c ratio.




                                                                                                                               97
Structural Behaviour of Coir Fiber Added Concrete

                                                                                                  23.5
                                                                                                                         23.38




                                                                    Compressive strength(N/mm2)
                                                                                                   23

                                                                                                  22.5

                                                                                                   22

                                                                                                  21.5       21.42
                                                                                                                                                  21.11
                                                                                                   21

                                                                                                  20.5
                                                                                                         0             0.5           1         1.5          2
                                                                                                                         Fiber cement ratio(%)


                  FIG. 4 VARIATION OF COMPRESSIVE STRENGTH WITH F/C RATIO




                                                    FIG. 5 CUBE AFTER COMPRESSION TEST

          After the breaking load in compression test of the cube if we apply more load to the specimen the
specimen will not break and more over it take some more load. This may be due to bridging of the fibers in the
matrix causes the post cracking integrity of the fiber added concrete while using coir fiber in the concrete. The
figure 5 shows the cube specimen after compressive strength test.
          The compressive strength increases for increase in f/c ratio up to 0.5% and then shows a decrease. The
increase in compressive strength is due to bridging of fibers within the matrix. The decrease in compressive
strength may be due to formation of weak zones by bundling of large amount of fibers in the matrix. Figure 6
shows the percentage increase of compressive strength of the concrete while using different types of fibers.
Tensile strength of 1.0 % volume fraction of steel fiber added concrete is23.68 N/mm2, this strength can be
obtained by coir fiber added concrete of 0.5% f/c ratio. To get the same compressive strength by using other
fibers we have to use more than 1.5% volume fraction.
                               % Increase of compressive strength




                                                                          25 Steel, 23.34

                                                                                                                     Polymer,
                                                                          20
                                                                                                                      17.18

                                                                          15                                                     Glass,
                                                                                                                                 11.44
                                                                                                                                          Jute, 9.71 Coir, 9.15
                                                                          10


                                                                                           5


                                                                                           0
                                                                                                         Steel       Polymer      Glass        Jute       Coir
                                                                                                                             Types of fibers

FIG. 6 PERCENTAGE INCREASE OF COMPRESSIVE STRENGTH OF DIFFERENT TYPES OF FIBERS

Flexural Strength Standard beam specimens of size 100x100x500 mm were used for finding flexural strength of
the concrete. Six of these specimens were kept for each f/c ratio and tested Universal testing machine as per IS:
516 - 1959 for determining flexural strength and the test results are shown in tables 6
                                                                                                                                98
Structural Behaviour of Coir Fiber Added Concrete

        TABLE 6 FLEXURAL STRENGTH TEST RESULT OF COIR FIBER ADDED CONCRETE
                      Fiber cement Avg.Max.Load   Flexural
                      ratio (%)    (tonnes)       strength(N/mm2)
                      0.5          1.19           4.75
                      1.5          1.08           4.32

          The specimen of fiber content is showing an increase of 46.15% when compared to that of PCC. Figure
7 is the graph showing the variation of flexural strength with f/c ratio. Flexural strength of 1.5 % volume
fraction of steel fiber added concrete is 4.82 N/mm2, this strength can be obtained by coir fiber added concrete
of 0.5% f/c ratio. Maximum Flexural strength that can be achieved by other fiber added concrete is
comparatively lesser than coir fiber added concrete.
          When PCC beam is subjected to bending test the breaking is suddenly at a particular load. But when
coir fiber added concrete beam is tested even after the breaking load the specimen did not break into two more
over it takes more load it may be due to the phenomenon called tension stiffening due to bridging of fibers
within the matrix. The fibers incorporated in the concrete matrix, bridges within the matrix which has positive
effect on tension stiffening effect. It is well known that after cracking the fibers between the cracks carries
tension and hence stiffness the response of a reinforced concrete member subjected to tension. This stiffening
effect, after cracking, is referred to as tension stiffening.

Figure 8 shows the percentage increase of flexural strength of the concrete while using different types of fibers.
                                                                                      5
                                                                                                          4.75
                                                                                     4.5
                                                                                                                                           4.32
                                                          Flexural strength(N/mm2)




                                                                                      4
                                                                                     3.5
                                                                                               3.25
                                                                                      3
                                                                                     2.5
                                                                                      2
                                                                                     1.5
                                                                                      1
                                                                                     0.5
                                                                                      0
                                                                                           0          0.5               1            1.5                  2
                                                                                                         Fiber cement ratio (%)



                    FIG.7 VARIATION OF FLEXURAL STRENGTH WITH F/C RATIO
                                                                      60
                             % increase in the flexural strength




                                                                                           Steel
                                                                                                                                                   Coir
                                                                                           48.31
                                                                      50                                                                          46.15

                                                                      40                              Polymer        Glass
                                                                                                       31.69         30.15          Jute
                                                                      30                                                           25.23

                                                                      20

                                                                      10

                                                                                 0
                                                                                           Steel      Polymer        Glass         Jute           Coir
                                                                                                                 Types of fibers


  FIG. 8 PERCENTAGE INCREASE IN FLEXURAL STRENGTH FOR DIFFERENT TYPES OF FIBERS

Modulus of Elasticity
          Six cylinders of sizes 150mm diameter and 300mm height were casted for each fiber cement ratio.
These were tested in a compression testing machine as per IS: 516 - 1957 for determining the modulus of
elasticity and the test results are shown in the tables 7

                          TABLE 7 MODULUS OF ELASTICITY OF COMPOSITE


                                                                                                                  99
Structural Behaviour of Coir Fiber Added Concrete

                                                                    Fiber cement            Avg.    Modulus
                                                                    ratio (%)               N/mm2 (x104)
                                                                    0.5                     3.38
                                                                    1.5                     2.94

         Modulus of elasticity of the coir fiber added concrete composite is more than that of the ordinary
concrete (2.236x104 for M20 concrete). Increase in the modulus of elasticity of the fiber added concrete may be
due to the tensile property of the fibers added to the concrete. Coir fibers have percentage elongation of 30%
which increases the modulus elasticity of the composite.

                                          V.                                 COST BENEFIT ANALYSIS
          The cost benefit ratio for any work or test can be defined as the ratio of the cost needed to produce or
realize the benefit in required quantities to the corresponding benefit.
          In this study, the benefit required is synonymous to the realization of maximum strength attained on
testing of the standard specimens, according to Indian Standard provisions, after 28 days of curing in water. The
maximum strength attained by the specimens is considered in terms of the splitting tensile strength and the
flexural strength on testing after 28 days of curing. After analyzing the test results from the figures and tables,
comparing them with the available test results for steel, polymer, glass and jute fiber added concretes, it can be
seen that the strengths obtained by 0.5% f/c ratio coir fiber added concrete and those obtained by 0.5% volume
fraction steel, polymer, glass and jute fiber added concretes are comparable. The extra cost required for the
production of one cubic meter fiber added concrete is calculated. It can be seen that for getting same splitting
tensile strength using different types of fibers the cost for the coir fiber added concrete is very less compared to
the other fiber added concrete. The cost analysis is shown in the graph as figure 9.
                                                                 12000
                                                                                                                        Steel
                               Cost of fiber for 1 cubic metre




                                                                                                                        9773
                                                                 10000
                                      concrete (in Rs.)




                                                                 8000

                                                                 6000

                                                                 4000
                                                                                                 Glass        Polymer
                                                                                                 1599          1690
                                                                 2000       Coir    Jute
                                                                           18.18   56.25
                                                                    0
                                                                           Coir    Jute          Glass        Polymer   Steel
                                                                                           Types of Polymer


                FIG.9 COST OF FIBER FOR 1 CUBIC METER FIBER ADDED CONCRETE
From the graph it is clear that cost for producing coir fiber added concrete to get strength as that for other fiber
added concrete is negligible which means it is far cost effective than other fiber added concrete.

                                                                     VI.           CONCLUSIONS
          From this study it can be seen that coir fibers can be effectively used in concrete to increase the tensile
strength, flexural strength etc. Splitting tensile strength of the ordinary concrete was increased while adding coir
fiber to the concrete. The maximum tensile strength that can be obtained by coir fiber added concrete may be
very near to 3.14 N/mm2 which is about 9% more than the ordinary concrete. This strength is obtained when
fiber cement ratio is 0.5% while the same strength can be obtained by adding 0.5 volume fraction of steel fibers
into the ordinary concrete.
          Compressive strength of the coir fiber added concrete also increases with increase in the fiber content
to a maximum value and then decreases. Compressive strength is never decreased by the addition of the coir into
the concrete. A 9.15 % increase in the compressive strength is obtained as maximum increase for the f/c ratio of
0.5%, Which is Comparable with 1.0% volume fraction of Steel fiber added concrete.
Flexural strength of the ordinary concrete increased up to 4.75 N/mm2 by the addition of coir fiber into the
concrete with 0.5% f/c ratio which shows an increase of 46.15 % in flexural strength which comparable to steel
fiber added concrete whose increase percentage is 48%.
          Modulus of elasticity of the coir fiber added concrete composite is higher than the ordinary concrete.
Modulus of elasticity is increased up to 3.384x 10 4 N/mm2 for the f/c ratio of 0.5%. This increase in modulus of
elasticity may be due to the growth of cement hydration products with in the hollow cellulose fibers which lead
to excessive fiber to matrix bonding. Increase in the modulus of elasticity is may be due to the tension stiffening
behaviour of fiber added concrete. As the modulus of elasticity increases the tension stiffening by fibers also
increases.
                                                                                           100
Structural Behaviour of Coir Fiber Added Concrete

          Strength of the coir fiber added concrete increases with the fiber content at first and then it is reduced.
Maximum value for the compressive strength, tensile strength, flexural strength was obtained for the f/c ratio of
0.5%. So it can be inferred from the study that optimum f/c ratio of coir fiber to the concrete may be 0.5%.
Workability of the fresh concrete is getting reduced with the increase in the fiber content. But at the most
efficient f/c ratio that is f/c = 0.5% decrease in the slump value is very less.
          Coir fiber added concrete very cost effective than any other fiber added concrete. Cost for the
production of coir fiber added concrete of strength equal to the strength obtained by 0.5% volume fraction of
steel fiber added concrete, polymer fiber added concrete and glass fiber added concrete is negligible.
From the testing of the specimen it can be seen that even after breaking load the concrete did not break more
over it took more and more load. This is due to the post cracking integrity of the fiber added concrete which is
the property of any fiber added concrete. It can be seen that the post failure integrity or post cracking strength
increases with increase in fiber content. But we can see that increase in fiber content beyond a limit will cause
decrease in strength of concrete. So the post failure behaviour and strength of concrete need to be compromised
for an optimum fiber cement ratio.
          The increase in the strength may be due the bridging of fibers and redistribution of moments. The
splitting tensile strength and flexural strength increases as the fibers incorporated in the concrete matrix absorb
the deformation energy and make the fiber added concrete a pseudo ductile material to an extend.

ACKNOWLEDGMENT
         The project carries the hallmark of untiring efforts and constant determination put in by a motley group
Sreejesh Sivan, Sarath Babu George, Nitin Antony Francis and Tumken Ete. We would like to thank Mr. U.C.
Sharma, Chairman, Central Coir Research Institute,(CCRI), Alapuzha, Kerala Mr. Ravi and Mrs. Lakshmi
Nair for having provided us with essential data and information, regarding the coir fiber, during our visit to the
CCRI.

                                                REFERENCES
[1].     James I Daniel, Surendhra.P.Shah, “SP-142 Fiber         Concrete       Developments and Innovations”,
         American Concrete Institute, 1994.
[2].     George.C.Hoff, “SP-81 Fiber Reinforced Concrete International Symposium”, American Concrete
         Institute, 1984.
[3].     P.Baruah, S.Talukdar, “A Comparative Study Of Compressive, Flexural, Tensile and Shear Strength of
         Concrete with Fibers of Different Origins”, The Indian Concrete Journal, July 2004, PP 17-23.
[4].     Zhijian Li, Lijing Wang, and Xungai Wang, “Flexural Characteristics of Coir Fiber Reinforced
         Cementitious Composites” Fibers and Polymers, Vol.7, No.3, 2006, PP 286-294
[5].     Andrea Matershlager, Konrad Bergmeister, “Fiber Added Concrete”, 2 nd int.PhD Symposium in Civil
         Engineering 1998 Budapest.
[6].     Nguyen Van CHANH, “Steel Fiber Reinforced Concrete”, 2002 <http://itri.loyolo.edu/steelfibers>. PP
         198-116.
[7].     Gordon Batson, “Steel Fiber Reinforced Concrete”, Material Science and Engineering vol.25, 1976,PP
         53-58.
[8].     P.K.Ravi, “Properties of coir”, Indian Coir-A Reference Book ,vol.1,2004.
[9].     Sao Carlos, “Mechanical Characterization of Fiber Reinforced Polymer Concrete”, Construction And
         Building Materials vol.8 No.3, July/Sept2005, PP 24-27.
[10].    Jane P G, Denise C D M, Claudio S K, “Study of the Modulus of Elasticity of polymer concrete
         compounds and comparative assessment of polymer concrete and Portland cement concrete”,
         Construction And Building Materials vol.8 No.3, 2001, PP 32-35.
[11].    J.M.L.Reis, “Fracture and Flexural characterization of natural fiber reinforced concrete” Construction
         And Building Materials vol.12 No.4, 2006, PP 673-678.
[12].    M Tavakoli, “Tensile and Compressive strength of Polypropylene fiber reinforced concrete”, ACI
         Material Journal, April 1994.
[13].    P Soroushian, S Marikunt, “Durability characteristics of cellulose fiber reinforced cement composites”,
         ACI Material Journal, Sept. 1994.
[14].    IS 1199:1959, Methods of Sampling and analysis of concrete, BIS New Delhi.
[15].    IS 516:1959, Method of test for strength of Concrete, BIS New Delhi.
[16].    IS 456:2000, Code of Practice of Plain and Reinforced concrete, BIS New Delhi.
[17].    IS 5816:1999, Method of test for Splitting Tensile Strength of Concrete, BIS New Delhi.




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Welcome to International Journal of Engineering Research and Development (IJERD)

  • 1. International Journal of Engineering Research and Development e-ISSN: 2278-067X, p-ISSN: 2278-800X, www.ijerd.com Volume 6, Issue 4 (March 2013), PP. 93-101 Structural Behaviour of Coir Fiber Added Concrete Shibi Varghese1, Eldhose M Manjummekudiyil2, Arun Das3 1,2 Department of Civil Engineering, MACE Kothamangalam, Ernakulam dist, Kerala, India 3 Department of Civil Engineering, VJCET Vazhakulam, Ernakulam dist, Kerala, India Abstract:- Concrete is the most widely used construction material. Apart from its excellent properties concrete is very poor in tensile strength. To improve its tensile strength, fibers are added to concrete which is known as fiber added concrete. In our study we focused on structural behaviour of coir fiber added concrete. Coir is abundantly available at low cost in the tropical areas especially Kerala. In this study coir fiber of aspect ratio 50 is randomly dispersed in M20 concrete for the preparation of 48 specimens. Two different varieties of concrete with different fiber cement ratio (0.5% and 1.5%) were casted. The specimens were tested for its compressive strength, splitting tensile strength, flexural strength and modulus of elasticity. From the test results obtained it can be seen that compressive strength, splitting tensile strength, flexural strength are greater than those of PCC. The optimum percentage f/c ratio may be occurring very near to 0.5%. From the cost benefit analysis coir fiber is proved to be far economical than any other fibers for a strength comparable to that obtained for 0.5% fiber cement ratio coir fiber added concrete. This study also focus on the comparative study among presently using fiber added concrete which their structural strength and cost of production. Keywords:- Coir Fiber Added Concrete; Aspect ratio; Fiber Cement Ratio; Splitting Tensile Strength; Compressive Strength; Flexural Strength I. INTRODUCTION Construction industry has undergone a rapid change in the last century especially with the advancement of different types of concrete. The advancement finds their position in the limitations of ordinary concrete. Concrete with the development of technology has undergone several changes not in its composition, but also in its performance and application. Apart from its excellent properties, concrete shows a rather low performance when subjected to tensile stress. Even a simple concrete bar under bending conditions has zones with high compressive as well as high tensile stresses. The traditional solution to this problem is reinforced concrete, where reinforcing bars or prestressed steel bars inside the concrete elements are capable of absorbing the appearing tensile stresses. Another rather recent development is steel fiber reinforced concrete (SFRC). By adding fibers while mixing the concrete, a so-called homogenous reinforcement is created. This does not notably increase the mechanical properties before failure, but governs the post-failure behaviour. Thus, plain concrete, which is a quasi-brittle material, is turned to the pseudo ductile fiber reinforced concrete. Fiber reinforced concrete is a concrete containing fibrous material which increases its structural integrity. There are different varieties of fiber reinforced concrete, like steel, glass, polymer, carbon etc. In this study, we have focused on one variety of natural fiber i.e. coir which is very abundant in Kerala. Being the coir fibers are very cheap, replacement of the presently used fibers is very economical. Commonly added fibers like steel and polymer fibers require a series of processes before they can be used. These fibers are also costly and increase the construction cost. Coir is abundant in Kerala and can be used in its natural form, without any treatment. Moreover, coir is usually cheap and its use in the construction industry would promote small – scale industries in a large way. The main objective of this work is to study the structural behaviour of natural fiber (coir) – added concrete. This work aims to improve the ductility of concrete by adding coir in its natural form. This study is expected to determine the maximum percentage by weight of coir to be added to the concrete to get maximum performance. The tests conducted are compressive strength, the test on flexural strength by conducting experiments on specimens by varying percentage of fiber content and the test on splitting tensile strength. These test results are compared with standard results, available for steel fibers and polymer fiber – added concrete. II. OCCURRENCE, DISTRIBUTION AND TYPE OF COIR Coir is a versatile hard fiber obtained from the husk of coconut. Coir fibers are categorized in two ways. One distinction is based on whether they are recovered from ripe or immature coconut husks. The husks of fully ripened coconuts yield brown coir which is strong and highly resistant to abrasion, its method of processing also protects it from the damaging ultraviolet component of sunlight. On the other hand, white coir comes from the 93
  • 2. Structural Behaviour of Coir Fiber Added Concrete husks of coconuts harvested shortly before they ripen. Actually light brown or white in color, this fiber is softer and less strong than brown coir. Both brown and white coir consist of fibers ranging in length from 4-12 in (10- 30 cm). It is the only natural fiber resistant to salt water and it is highly resistant to abrasion. It is Strong and nearly impervious to the weather. Coir fiber is in great demand for its toughness, strength, resilience to dampness, rot resistance, durability, natural resilience, porous, hygroscopic, biodegradable, renewable, recyclable etc. it can withstand huge amount of weight and rubbing and recovers as soon as the weight is removed from it. The coir fiber is one of the hardest natural fibers because of its high content of lignin. Coir is much more advantageous in different application for erosion control, reinforcement and stabilization of soil and is preferred to any other natural fibers. Of all natural fibers coir processes the greatest tearing strength, retained as such even in very wet conditions. The chemical constituents have found to be cellulose, lignin, hemi cellulose and pectin. Higher lignin content makes the fiber stiffer and tougher. The physical and chemical properties of coir are shown in table 1 and 2. Coir fiber is much coarser than most of the other natural fibers. However, the extent of elongation of coir is not approached by any of the best fiber and this fact is of greater advantage in its utilization in the preparation of materials which are expected to with stand the stresses resulting from operation involving repeated tension, bending and relaxation. TABLE 1 TENSILE PROPERTIES OF VARIOUS COIR FIBERS Type of coir Diameter Peak Break Fiber load(N) load(N) Anjengo fiber 0.248 8.46 8.21 (retted) Vycom fiber 0.236 6.85 6.77 (retted) Brown fiber 0.218 6.72 6.55 (non retted) Green Husk fiber 0.260 8.79 8.66 ( non retted) TABLE 2 CHEMICAL PROPERTIES AND PHYSICAL PROPERTIES OF COIR Substances Percentage Properties Values Lignin 45.84 Length of 10-30 cm single fiber Cellulose 43.44 Diameter 0.1-1.5 mm Hemi- 0.25 Density 1.4 g/cc cellulose Pectins 3.00 Rigidity 1.8924 modulus dyne/cm2 Water 5.25 Breaking 30% soluble elongation Ash 2.22 Swelling in 5% water Porosity 40% III. EXPERIMENTAL STUDY Materials Used The common ingredients of fiber added concrete are cement, coarse and fine aggregates, fibers and water. Ordinary Portland cement of grade 43 conforming to IS 12269 was used for this study. This grade was selected due to the fact that the available test results for different varieties of fibers are obtained after conducting tests on this grade of cement. Locally available river sand has been used as the fine aggregate. Sand is collected from the local market, was washed and dried before use. It was sieved using 4.75 mm sieve. Locally available crushed granite aggregate of 20 mm downsize conforming to IS 383 was used. In the present investigation, potable water was used for mixing and curing. The brown fiber, collected from the local market (Defibering Unit, Industrial Estate, Angamaly, Kerala, India) was used for the study. It was manually cut into pieces of approximate length 40 mm each. Aspect ratio is defined as the ratio of the length of the fiber used to the mean lateral dimension (diameter) of the fiber. The coir fiber was cut into an approximate length of 40 mm so as to obtain an aspect ratio of 50. 94
  • 3. Structural Behaviour of Coir Fiber Added Concrete Mix Proportion and Preparation of Specimen The mix proportion used for the fibre added concrete is M 20. The ratio of mixing is 1:1.5:3. The water cement ratio used for this concrete is 0.6. Fiber cement ratio (f/c) is the percentage by weight of the fibre added to the weight of cement added in the concrete. The different fibre cement ratio used for the testing are 0.5% and 1.5%. The specimens are casted for the two fiber cement ratios 6 specimens for each experiment. Hand mixing was employed for mixing. The cement and fine aggregate were properly mixed until it obtained a uniform colour. Then the fibre was uniformly distributed to the mix. Then the coarse aggregate was added and was distributed uniformly. Water was then added and mixed till it appeared to be homogeneous and of desired consistency. Vibrators were used for the compaction. The casted specimens were marked. Specimens were removed from the moulds after 24hours and kept submerged in fresh water for 28 days. Slump test was conducted in the laboratory for determining the consistency of concrete confirming to IS: 1199. The variation of slump with fiber cement ratio obtained from the slump test is furnished in the fig 1as graph. This test is intended for measuring workability of concrete mix. As per IS : 456 Clause 7.1, if the slump is less than 25mm, the degree of workability is very low and hence it can be used in blinding concrete, shallow sections, pavements using pavers. 10 9 9 8.4 8 7 Slump(cm) 6 6 5 4 3 2 1 0 0 0.5 1 1.5 2 Fiber cement ratio(%) FIG,1 VARIATION OF SLUMP WITH F/C RATIO Testing of Specimen The test conducted on hardened concrete after 28 days of curing are compressive strength test on concrete cubes, flexural strength test on concrete beam, splitting tensile strength test and modulus of elasticity test in concrete cylinders. Splitting Tensile Strength test is carried out by placing a cylindrical specimen horizontally between the loading surface of the compression testing machine and a load is applied without shock and increased continuously at normal rate within the range 1.2N/mm2 – 2.4N/mm2 /min until the failure of cylinder along the vertical diameter. The loading condition produces high compressive stresses immediately below the two generators to which the load is applied. In order to reduce the magnitude of the high compressive stresses near the application of the load, narrow packing strips of plywood are placed between the specimens and loading platens of the testing machine. The measured splitting tensile strength of the specimen is calculated to the nearest 0.05N/mm2. Compressive Strength Test of cubes was carried out in a compression testing machine as per IS 516 guidelines. The load is applied without shock and increased continuously at a rate of approximately 140 kg/sq.cm/min until the resistance of the specimen to the increasing load breaks down and no greater load can be sustained. The maximum load applied to the specimen is then be recorded and the appearance of the concrete and any unusual features in the type of failure is be noted. In Flexural Strength Test specimens stored in water at a temperature of 24° to 30°C for 48 hours before testing and tested immediately on removal from the water whilst they are still in a wet condition. The load is applied without shock and increasing continuously at a rate such that the extreme fibre stress increases at approximately 7 kg/sq.cm/min. The appearance of the fractured faces of concrete and any unusual features in the type of failure is noted. The flexural strength of the specimen is expressed as the modulus of rupture. Modulus of Elasticity test specimens consist of concrete cylinders 15.0 cm in diameter and 30.0 cm long. The three test specimens for compressive strength are first tested in accordance with IS 516 and the average compressive strength is recorded. Immediately on removing the cylinder or prism from the water and while it is still in a wet condition, the extensometers is attached at the ends. The load is applied continuously and without 95
  • 4. Structural Behaviour of Coir Fiber Added Concrete shock at a rate of 140 kg/sq.cm/min until an average stress of (C + 5) kg/sq.cm is reached, where C is one-third of the average compressive strength of the cubes calculated to the nearest 5 kg/sq.cm. The load is maintained at this stress for at least one minute and then reduced gradually to an average stress of 1.5 kg/sq.cm when extensometer readings are taken. The load is applied a second time at the same rate until an average stress of (C + 1.5) kg/sq.cm is reached. The load is maintained at this figure while extensometer readings are taken. The load is again be reduced gradually and readings again taken at 1.5 kg/sq.cm. The load is then be applied a third time and extensometer readings taken at ten approximately equal increments of stress up to an average stress of (C + 1.5) kg/sq.cm. IV. RESULTS AND DISCUSSION Concrete mix of various fiber cement ratios that is 0.5% and 1.5% was made. Six specimens of concrete cubes for compressive strength test, six beams for flexural strength test, twelve cylinders for splitting tensile strength and six cylinders for modulus of elasticity test were casted, cured and tested for each fiber cement ratio varieties. Some test results which are done earlier using various fibers in M20 concrete using 43 grade OPC is given below in table 3. TABLE 3 STRENGTH COMPARISON OF VARIOUS FIBER ADDED CONCRETE [3] Type of Volume Compressive Splitting tensile Modulus fiber Fraction strength strength(N/mm2) of 2 (%) (N/mm ) rupture (N/mm2) Plain Concrete 0 21.42 2.88 3.25 M 20 Steel 0.5 22.55 3.16 3.79 fiber 1.0 23.68 3.52 4.41 (ST3C) 1.5 26.42 3.87 4.82 Polymer 0.5 21.51 3.13 3.47 fiber 1.0 23.31 3.40 3.95 (Recron) 1.5 25.10 3.70 4.16 2.0 24.82 3.63 4.28 Glass 0.5 21.04 3.07 3.41 1.0 21.98 3.42 3.77 1.5 23.87 3.63 4.23 2.0 23.68 3.52 3.36 Jute 0.5 21.42 2.99 3.77 1.0 22.46 3.11 4.05 1.5 23.31 3.31 4.07 2.0 23.50 3.35 3.38 Splitting Tensile Strength Twelve cylinders of sizes 150mm diameter and 300mm height were kept for each fiber cement ratio tested in a compression testing machine as per IS 5816 - 1999 for determining split tensile strength and the test results are shown in table 4 TABLE 4 SPLITTING TENSILE TEST RESULT OF COIR FIBER ADDED CONCRETE Fiber cement Avg.Max.Load Splitting tensile ratio (%) (tonnes) strength(N/mm2) 0.5 22.22 3.14 1.5 15.32 2.17 In general it can be seen that with increase in fiber content there is increase in tensile strength of concrete. From the above table it is understood that the tensile strength increases up to 0.5% fiber cement ratio then decreases. Figure 2 is the graph showing the variation of splitting tensile strength with fiber cement ratio. Even after the splitting of the cylinder if we apply more load to the specimen the specimen will not break and more over it take some more load. This may be due to the post cracking integrity of the fiber added concrete while using coir fiber in the concrete. Split tensile strength of coir fiber added concrete is greater than plain 96
  • 5. Structural Behaviour of Coir Fiber Added Concrete cement concrete by 9.03% for 0.5% fiber content variety. Increase in strength is because in fiber added concrete, fiber bridges between concrete matrix which holds the matrix together. After matrix crack initiation, the stresses are absorbed by bridging fibers, and the bending moments are redistributed. The concrete element does not fail spontaneously when the matrix is cracked; the deformation energy is absorbed and the material becomes pseudo-ductile. The split tensile strength of fiber added concrete is greater than that of plain cement concrete by 9.03% for coir fiber. Figure 3 shows the percentage increase of tensile strength of the concrete while using different types of fibers. From table 3 tensile strength of 0.5 % volume fraction of steel fiber added concrete is 3.16 N/mm 2, this strength can be obtained by coir fiber added concrete of 0.5% f/c ratio. Tensile strength of coir fiber added concrete of 0.5% f/c ratio is also comparable with other fiber added concrete. 3.5 Spliting tensile strength(N/mm2) 3.14 3 2.88 2.5 2.17 2 1.5 1 0.5 0 0 0.5 1 1.5 2 Fiber cement ratio(%) FIG. 2 VARIATION OF SPLITTING TENSILE STRENGTH WITH FIBER CEMENT RATIO 40 % Increase of tensile strength Steel, 34.38 35 Polymer, 28.47 Glass, 30 26.04 25 20 Jute, 16.32 15 Coir, 9.03 10 5 0 Steel Polymer Glass Jute Coir Types of fibers FIG. 3 PERCENTAGE INCREASE OF TENSILE STRENGTH OF DIFFERENT TYPES OF FIBERS Compressive Strength Six cubes of size 150x150x150 mm were tested in compression testing machine for each verity of fiber cement ratio to determine the 28th day compressive strength of concrete. The specimens were tested as per IS 516 - 1959. The table V shows the Average compressive strength of sample cubes after 28 days for various f/c ratio. TABLE 5 COMPRESSIVE STRENGTH TEST RESULT OF COIR FIBER ADDED CONCRETE Fiber cement Avg.Max.Load Compressive ratio (%) (tonnes) strength(N/mm2) 0.5 52.6 23.38 1.5 47.5 21.11 Concrete mix of f/c ratio 0.5% is showing an increase of 9.15% in compressive strength when compared to that PCC. Figure 4 is the graph showing the variation of compressive strength with f/c ratio. 97
  • 6. Structural Behaviour of Coir Fiber Added Concrete 23.5 23.38 Compressive strength(N/mm2) 23 22.5 22 21.5 21.42 21.11 21 20.5 0 0.5 1 1.5 2 Fiber cement ratio(%) FIG. 4 VARIATION OF COMPRESSIVE STRENGTH WITH F/C RATIO FIG. 5 CUBE AFTER COMPRESSION TEST After the breaking load in compression test of the cube if we apply more load to the specimen the specimen will not break and more over it take some more load. This may be due to bridging of the fibers in the matrix causes the post cracking integrity of the fiber added concrete while using coir fiber in the concrete. The figure 5 shows the cube specimen after compressive strength test. The compressive strength increases for increase in f/c ratio up to 0.5% and then shows a decrease. The increase in compressive strength is due to bridging of fibers within the matrix. The decrease in compressive strength may be due to formation of weak zones by bundling of large amount of fibers in the matrix. Figure 6 shows the percentage increase of compressive strength of the concrete while using different types of fibers. Tensile strength of 1.0 % volume fraction of steel fiber added concrete is23.68 N/mm2, this strength can be obtained by coir fiber added concrete of 0.5% f/c ratio. To get the same compressive strength by using other fibers we have to use more than 1.5% volume fraction. % Increase of compressive strength 25 Steel, 23.34 Polymer, 20 17.18 15 Glass, 11.44 Jute, 9.71 Coir, 9.15 10 5 0 Steel Polymer Glass Jute Coir Types of fibers FIG. 6 PERCENTAGE INCREASE OF COMPRESSIVE STRENGTH OF DIFFERENT TYPES OF FIBERS Flexural Strength Standard beam specimens of size 100x100x500 mm were used for finding flexural strength of the concrete. Six of these specimens were kept for each f/c ratio and tested Universal testing machine as per IS: 516 - 1959 for determining flexural strength and the test results are shown in tables 6 98
  • 7. Structural Behaviour of Coir Fiber Added Concrete TABLE 6 FLEXURAL STRENGTH TEST RESULT OF COIR FIBER ADDED CONCRETE Fiber cement Avg.Max.Load Flexural ratio (%) (tonnes) strength(N/mm2) 0.5 1.19 4.75 1.5 1.08 4.32 The specimen of fiber content is showing an increase of 46.15% when compared to that of PCC. Figure 7 is the graph showing the variation of flexural strength with f/c ratio. Flexural strength of 1.5 % volume fraction of steel fiber added concrete is 4.82 N/mm2, this strength can be obtained by coir fiber added concrete of 0.5% f/c ratio. Maximum Flexural strength that can be achieved by other fiber added concrete is comparatively lesser than coir fiber added concrete. When PCC beam is subjected to bending test the breaking is suddenly at a particular load. But when coir fiber added concrete beam is tested even after the breaking load the specimen did not break into two more over it takes more load it may be due to the phenomenon called tension stiffening due to bridging of fibers within the matrix. The fibers incorporated in the concrete matrix, bridges within the matrix which has positive effect on tension stiffening effect. It is well known that after cracking the fibers between the cracks carries tension and hence stiffness the response of a reinforced concrete member subjected to tension. This stiffening effect, after cracking, is referred to as tension stiffening. Figure 8 shows the percentage increase of flexural strength of the concrete while using different types of fibers. 5 4.75 4.5 4.32 Flexural strength(N/mm2) 4 3.5 3.25 3 2.5 2 1.5 1 0.5 0 0 0.5 1 1.5 2 Fiber cement ratio (%) FIG.7 VARIATION OF FLEXURAL STRENGTH WITH F/C RATIO 60 % increase in the flexural strength Steel Coir 48.31 50 46.15 40 Polymer Glass 31.69 30.15 Jute 30 25.23 20 10 0 Steel Polymer Glass Jute Coir Types of fibers FIG. 8 PERCENTAGE INCREASE IN FLEXURAL STRENGTH FOR DIFFERENT TYPES OF FIBERS Modulus of Elasticity Six cylinders of sizes 150mm diameter and 300mm height were casted for each fiber cement ratio. These were tested in a compression testing machine as per IS: 516 - 1957 for determining the modulus of elasticity and the test results are shown in the tables 7 TABLE 7 MODULUS OF ELASTICITY OF COMPOSITE 99
  • 8. Structural Behaviour of Coir Fiber Added Concrete Fiber cement Avg. Modulus ratio (%) N/mm2 (x104) 0.5 3.38 1.5 2.94 Modulus of elasticity of the coir fiber added concrete composite is more than that of the ordinary concrete (2.236x104 for M20 concrete). Increase in the modulus of elasticity of the fiber added concrete may be due to the tensile property of the fibers added to the concrete. Coir fibers have percentage elongation of 30% which increases the modulus elasticity of the composite. V. COST BENEFIT ANALYSIS The cost benefit ratio for any work or test can be defined as the ratio of the cost needed to produce or realize the benefit in required quantities to the corresponding benefit. In this study, the benefit required is synonymous to the realization of maximum strength attained on testing of the standard specimens, according to Indian Standard provisions, after 28 days of curing in water. The maximum strength attained by the specimens is considered in terms of the splitting tensile strength and the flexural strength on testing after 28 days of curing. After analyzing the test results from the figures and tables, comparing them with the available test results for steel, polymer, glass and jute fiber added concretes, it can be seen that the strengths obtained by 0.5% f/c ratio coir fiber added concrete and those obtained by 0.5% volume fraction steel, polymer, glass and jute fiber added concretes are comparable. The extra cost required for the production of one cubic meter fiber added concrete is calculated. It can be seen that for getting same splitting tensile strength using different types of fibers the cost for the coir fiber added concrete is very less compared to the other fiber added concrete. The cost analysis is shown in the graph as figure 9. 12000 Steel Cost of fiber for 1 cubic metre 9773 10000 concrete (in Rs.) 8000 6000 4000 Glass Polymer 1599 1690 2000 Coir Jute 18.18 56.25 0 Coir Jute Glass Polymer Steel Types of Polymer FIG.9 COST OF FIBER FOR 1 CUBIC METER FIBER ADDED CONCRETE From the graph it is clear that cost for producing coir fiber added concrete to get strength as that for other fiber added concrete is negligible which means it is far cost effective than other fiber added concrete. VI. CONCLUSIONS From this study it can be seen that coir fibers can be effectively used in concrete to increase the tensile strength, flexural strength etc. Splitting tensile strength of the ordinary concrete was increased while adding coir fiber to the concrete. The maximum tensile strength that can be obtained by coir fiber added concrete may be very near to 3.14 N/mm2 which is about 9% more than the ordinary concrete. This strength is obtained when fiber cement ratio is 0.5% while the same strength can be obtained by adding 0.5 volume fraction of steel fibers into the ordinary concrete. Compressive strength of the coir fiber added concrete also increases with increase in the fiber content to a maximum value and then decreases. Compressive strength is never decreased by the addition of the coir into the concrete. A 9.15 % increase in the compressive strength is obtained as maximum increase for the f/c ratio of 0.5%, Which is Comparable with 1.0% volume fraction of Steel fiber added concrete. Flexural strength of the ordinary concrete increased up to 4.75 N/mm2 by the addition of coir fiber into the concrete with 0.5% f/c ratio which shows an increase of 46.15 % in flexural strength which comparable to steel fiber added concrete whose increase percentage is 48%. Modulus of elasticity of the coir fiber added concrete composite is higher than the ordinary concrete. Modulus of elasticity is increased up to 3.384x 10 4 N/mm2 for the f/c ratio of 0.5%. This increase in modulus of elasticity may be due to the growth of cement hydration products with in the hollow cellulose fibers which lead to excessive fiber to matrix bonding. Increase in the modulus of elasticity is may be due to the tension stiffening behaviour of fiber added concrete. As the modulus of elasticity increases the tension stiffening by fibers also increases. 100
  • 9. Structural Behaviour of Coir Fiber Added Concrete Strength of the coir fiber added concrete increases with the fiber content at first and then it is reduced. Maximum value for the compressive strength, tensile strength, flexural strength was obtained for the f/c ratio of 0.5%. So it can be inferred from the study that optimum f/c ratio of coir fiber to the concrete may be 0.5%. Workability of the fresh concrete is getting reduced with the increase in the fiber content. But at the most efficient f/c ratio that is f/c = 0.5% decrease in the slump value is very less. Coir fiber added concrete very cost effective than any other fiber added concrete. Cost for the production of coir fiber added concrete of strength equal to the strength obtained by 0.5% volume fraction of steel fiber added concrete, polymer fiber added concrete and glass fiber added concrete is negligible. From the testing of the specimen it can be seen that even after breaking load the concrete did not break more over it took more and more load. This is due to the post cracking integrity of the fiber added concrete which is the property of any fiber added concrete. It can be seen that the post failure integrity or post cracking strength increases with increase in fiber content. But we can see that increase in fiber content beyond a limit will cause decrease in strength of concrete. So the post failure behaviour and strength of concrete need to be compromised for an optimum fiber cement ratio. The increase in the strength may be due the bridging of fibers and redistribution of moments. The splitting tensile strength and flexural strength increases as the fibers incorporated in the concrete matrix absorb the deformation energy and make the fiber added concrete a pseudo ductile material to an extend. ACKNOWLEDGMENT The project carries the hallmark of untiring efforts and constant determination put in by a motley group Sreejesh Sivan, Sarath Babu George, Nitin Antony Francis and Tumken Ete. We would like to thank Mr. U.C. Sharma, Chairman, Central Coir Research Institute,(CCRI), Alapuzha, Kerala Mr. Ravi and Mrs. Lakshmi Nair for having provided us with essential data and information, regarding the coir fiber, during our visit to the CCRI. REFERENCES [1]. James I Daniel, Surendhra.P.Shah, “SP-142 Fiber Concrete Developments and Innovations”, American Concrete Institute, 1994. [2]. George.C.Hoff, “SP-81 Fiber Reinforced Concrete International Symposium”, American Concrete Institute, 1984. [3]. P.Baruah, S.Talukdar, “A Comparative Study Of Compressive, Flexural, Tensile and Shear Strength of Concrete with Fibers of Different Origins”, The Indian Concrete Journal, July 2004, PP 17-23. [4]. Zhijian Li, Lijing Wang, and Xungai Wang, “Flexural Characteristics of Coir Fiber Reinforced Cementitious Composites” Fibers and Polymers, Vol.7, No.3, 2006, PP 286-294 [5]. Andrea Matershlager, Konrad Bergmeister, “Fiber Added Concrete”, 2 nd int.PhD Symposium in Civil Engineering 1998 Budapest. [6]. Nguyen Van CHANH, “Steel Fiber Reinforced Concrete”, 2002 <http://itri.loyolo.edu/steelfibers>. PP 198-116. [7]. Gordon Batson, “Steel Fiber Reinforced Concrete”, Material Science and Engineering vol.25, 1976,PP 53-58. [8]. P.K.Ravi, “Properties of coir”, Indian Coir-A Reference Book ,vol.1,2004. [9]. Sao Carlos, “Mechanical Characterization of Fiber Reinforced Polymer Concrete”, Construction And Building Materials vol.8 No.3, July/Sept2005, PP 24-27. [10]. Jane P G, Denise C D M, Claudio S K, “Study of the Modulus of Elasticity of polymer concrete compounds and comparative assessment of polymer concrete and Portland cement concrete”, Construction And Building Materials vol.8 No.3, 2001, PP 32-35. [11]. J.M.L.Reis, “Fracture and Flexural characterization of natural fiber reinforced concrete” Construction And Building Materials vol.12 No.4, 2006, PP 673-678. [12]. M Tavakoli, “Tensile and Compressive strength of Polypropylene fiber reinforced concrete”, ACI Material Journal, April 1994. [13]. P Soroushian, S Marikunt, “Durability characteristics of cellulose fiber reinforced cement composites”, ACI Material Journal, Sept. 1994. [14]. IS 1199:1959, Methods of Sampling and analysis of concrete, BIS New Delhi. [15]. IS 516:1959, Method of test for strength of Concrete, BIS New Delhi. [16]. IS 456:2000, Code of Practice of Plain and Reinforced concrete, BIS New Delhi. [17]. IS 5816:1999, Method of test for Splitting Tensile Strength of Concrete, BIS New Delhi. 101