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Final Project Presentation Study of Frontal Impact of a Passenger Bus Manjunath Rao T S BBB0906034 M. Sc. (Engg.) in Automotive Engineering Academic Guide : Mr. Madan J Project Manager, SASTECH, Bangalore
Aim and Objectives of the Project Aim : To study frontal impact of a passenger bus and to recommend methods to improve safety Objectives : ,[object Object],[object Object],[object Object],[object Object],[object Object]
Methodology ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Introduction ,[object Object],[object Object],[object Object],[object Object],[object Object]
Design Bus Specifications: 500 Engine & subsystems 400 Powertrain 300 Drivetrain 160 litres Fuel Tank Capacity  10160 Permissible R.A.W.  5080 Permissible F.A.W.  12500 Max. G.V.W  4010 Bare chassis kerb weight    Weights (kg.)   53 Max. Seating capacity 240-275 Min. ground clearance in mm  2050 Track rear  1930 Track front  2375 Max. width  10309 Overall length  3200 Rear overhang  1775 Front overhang  5334 Wheel base  Dimension (mm) (as per IS 9435) LPO 1510/55
Construction
Material : Structural steel Std. : IS 2062 Design
Geometric modeling has been carried out using Pro-E 2001 software. All the geometric datas were collected from “KMS Coach Builders Pvt. Ltd.” (Official partners of KSRTC for coach building). All the structural details were as per the 2D drawings provided. Various views of modeled bus is shown in following sections: Geometric Modeling: Design
[object Object],[object Object],[object Object],Assumptions: Design
Meshed bus with shell elements and 1-D Beam Elements FE Model 2963 1D Elements 105 Total Parts 260779 Shell Elements 264139 Total Elements
Mass Elements Rigid Elements FE Model Parts replaced with Mass Element
Boundary Conditions Contact interface is done by defining the box  and providing *CONTACT_AUTOMATIC_SINGLE_SURFACE
Friction between tyres and rigid plane Boundary Conditions
Simulation Inputs Material Properties assigned Simulation Inputs 0.2 secs Simulation time 30 km/hr Velocity 7.85e-6 3.55e-6 7.85e-6 Density Kg/mm3 210 210 210 Young’s modulus GPa 0.3 0.3 0.3 Poisson’s  Ration 350 MAT_PIECEWISE_LINEAR_PLASTICITY MAT_24 MAT_RIGID MAT_ELASTIC MAT_1 Yield Stress MPa Material
Simulation & Results
Simulation & Results   (contd.)
 
Simulation & Results   (contd.)
Simulation & Results   (contd.)
Simulation & Results   (contd.)
Simulation & Results   (contd.)
Design Improvement Comparison of various crush initiators
Design Improvement Comparison of bead type crush initiators
Simulation & Results   (contd.)
Simulation & Results   (contd.)
Simulation & Results   (contd.) Comparison of Load pattern with both designs
Conclusion ,[object Object],[object Object],[object Object],[object Object]
Future Work ,[object Object],[object Object],[object Object],[object Object],[object Object]
References ,[object Object],[object Object],[object Object],[object Object],[object Object]
Thank You

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