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UTILIZATION OF RECYCLED FISH NET WASTE NYLON FIBRES
              ON LATERITE BRICK MIXES
Objective Research
 The main objective of this research is to study the
 effect of nylon fibre on cement and sand brick
 physical and mechanical properties. By referring
 to the main objective, other objectives are as
 follows;
 a.     To investigate properties of nylon fishnet
 such dimension, weight and density.
 b.     To determine the compressive strength.
 c.     To determine water absorption.
 d.     To study the effects of various fibre
 contents on the properties of bricks.
Methodology
METHOD OF PRESSING BRICK

FIRST STEP:

Recycled Laterite Soil Pile in the Brick Factory.
SECOND STEP:

Part of the Batch Factory Plant.




THIRD STEP:

Part of the Factory Plant.
FOURTH STEP:

  Weighing Scale at the Brick Factory.




FIFTH STEP:

Nylon Fibre Mixed with Portland cement.
SIXTH STEP:

Workers Were Carrying Out The Pressure Adjustment at the
Pressing Machine.




SEVENTH STEP:

Mixture of All Constituent Materials to be Manually Mixed.
EIGHT STEP:

Mixing of Constituent Materials.




 NINTH STEP:

 Constituent Materials to be transferred to the Pressing
 Machine.
TENTH STEP:

  Mixed at the Pressing Machine.




ELEVENTH STEP:

Control Panel of Pressing Machine.
TWELVE STEP:

  Pressed Brick Pushed Out to be transferred to Conveyor Belt.




THIRTEEN STEP:

Pallets of Brick Samples Which Have Been Labelled.
Bricks Description
  Sample Fibre (%)   Quantity                    Description
   Type               (Unit)
    1        0          25       No added nylon fiber into laterite bricks
                                 mixed.
    2        1          25       Added one percent nylon fibre into laterite
                                 bricks mixed.
    3        2          25       Added two percent nylon fibre into laterite
                                 bricks mixed.
    4        3          25       Added three percent nylon fibre into laterite
                                 bricks mixed.
    5        4          25       Added four percent nylon fibre into laterite
                                 bricks mixed.
    6        5          25       Added five percent nylon fibre into laterite
                                 bricks mixed.

                     Table 1.0: Description of Bricks.
Analysis and Result
 SUMMARY DENSITY OF BRICK FOR COMPRESSIVE
 STRENGTH NYLON FIBRE LATERITE BRICK (TESTED IN
 WET CONDITION)

 Based on the observation Table 1.1 and Figure 1.0, the higher the nylon
 fibre content is added to a mixture of laterite bricks will make
 decreases the density of laterite bricks. This is because the graph
 shown in Figure 1.0 declining from 2121.70 kg/m3 to 1920.08 kg/m3.

 The decrease of the density was due to the replacement of heavy
 constituent material in the bricks, which were cement and laterite soil
 by nylon fibre, which consequently reduced the weight and also the
 density of the brick. More nylon fibre, resulted in lower density of
 bricks.
Fibre Content (%) in Laterite Bricks   Average Density (kg/m3)
              Sample
                 0                            2046.42
                 1                            2121.70
                 2                            2106.83
                 3                            2063.74
                 4                            2039.36
                 5                            1920.08




 Table 1.1: The Average Density and Standard Deviation for
 the Whole of Laterite Bricks with Nylon Fibre (Tested in Wet
 Condition).
Figure 1.0: Graph Shows the Amount of Nylon Fibre in the
Laterite Bricks Against Average Density of Each Type of
Laterite Bricks.
SUMMARY DENSITY OF BRICK FOR COMPRESSIVE
STRENGTH AND WATER ABSORPTION NYLON FIBRE
LATERITE BRICK (TESTED IN DRY CONDITION)

Based on the observation Table 1.2 and Figure 1.1, the higher the nylon
fibre content is added to a mixture of laterite bricks will make
decreases the density of laterite bricks. This is because the graph
shown in Figure 1.1 declining from 2088.67 kg/m3 to 1867.00 kg/m3.
      Fibre Content (%) in Laterite    Average Density (kg/m3)
             Bricks Sample
                   0                          2055.31
                   1                          2088.67
                   2                          2012.76
                   3                          2013.25
                   4                          1955.27
                   5                          1867.00


    Table 1.2: The Average Density and Standard Deviation for
    the Whole of Laterite Bricks with Nylon Fibre (Tested in Dry
    Condition).
Figure 1.1: Graph Shows the Amount of Nylon Fibre in the
Laterite Bricks Against Average Density of Each Type of
Laterite Bricks.
Based on the observation Figure 1.2, both wet and dry bricks shows
that the higher the nylon fibre content is added to a mixture of
laterite bricks will make decreases the density of laterite bricks. The
brick type sample B (1 % of nylon fiber) for dry bricks condition and
sample B (1 % of nylon fibre) for wet bricks condition gave the
highest density among other type of bricks.

Other than that, the decrease of the density was due to the
replacement of heavy constituent material in the bricks, which were
cement and laterite soil by nylon fibre, which consequently reduced
the weight and also the density of the brick. More nylon fibre
resulted in lower density of bricks.
Figure 1.2: Graph Shows the Amount of Nylon Fibre in the
Laterite Bricks Against Average Density of Each Type of Laterite
Bricks (Tested in Wet Condition and Dry Condition).
SUMMARY OF COMPRESSIVE STRENGTH NYLON
FIBRE LATERITE BRICK (TESTED IN WET CONDITION)

Based on the observation Table 1.3 and Figure 1.3, the higher the nylon
fibre content is added to a mixture of laterite bricks will make
decreases the strength of laterite bricks. This is because the graph
shown in Figure 1.3 declining from 3.738 kN/m 2 to 3.064 kN/m 2.
       Fibre Content (%) in Laterite   Average Strength (kN/m2)
              Bricks Sample
                    0                           3.630
                    1                           3.738
                    2                           3.419
                    3                           2.989
                    4                           3.922
                    5                           3.064



    Table 1.3: The Average Strength and Standard Deviation for
    the Whole of Laterite Bricks with Nylon Fibre (Tested in Wet
    Condition).
Figure 1.3: Graph Shows the Amount of Nylon Fibre in the Laterite
Bricks Against Average Strength of Each Type of Laterite Bricks.
SUMMARY OF COMPRESSIVE STRENGTH NYLON
FIBRE LATERITE BRICK (TESTED IN DRY CONDITION)

Based on the observation Table 1.4 and Figure 1.4, the higher the nylon
fibre content is added to a mixture of laterite bricks will make
decreases the strength of laterite bricks. This is because the graph
shown in Figure 1.4 declining from 7.320 kN/m 2 to 5.786 kN/m 2.

      Fibre Content (%) in Laterite   Average Strength (kN/m2)
             Bricks Sample
                   0                           5.514
                   1                           7.320
                   2                           5.711
                   3                           5.125
                   4                           5.981
                   5                           5.786



   Table 1.4: The Average Strength and Standard Deviation for
   the Whole of Laterite Bricks with Nylon Fibre (Tested in Dry
   Condition).
Figure 1.4: Graph Shows the Amount of Nylon Fibre in the Laterite
Bricks Against Average Strength of Each Type of Laterite Bricks.
Based on the observation Figure 1.5, both compressive strength
tests shows that the higher the nylon fibre content is added to a
mixture of laterite bricks will make decreases the strength of laterite
bricks. The brick type sample B (1 % of nylon fibre) for dry bricks
condition and sample E (4 % of nylon fibre) for wet bricks condition
gave the highest compressive strength among other type of bricks.

The boiling up of fibres was observed on the samples with high fibre
contents (2 – 5 %) which may contribute to the reduction of the
compressive strength. This may be due to discontinuity of the brick
material.
Figure 1.5: Graph Shows the Amount of Nylon Fibre in the Laterite
Bricks Against Average Strength of Each Type of Laterite Bricks
(Tested in Wet Condition and Dry Condition).
SUMMARY OF WATER ABSORPTION LATERITE BRICK
WITH FIBRE NYLON

Based on Table 1.5, the average water absorption of laterite bricks
sample with nylon fibre content is 5.255 % while its standard deviation
is 1.65 %. It was observed that laterite bricks control has the ability can
absorb water at a moderate rate amongst of laterite bricks with nylon
fibre.

Based on the observation Figure 1.6, water absorption test shows that
the higher the nylon fibre content is added to a mixture of laterite
bricks will make increases the water absorption of laterite bricks. From
the graph shown in Figure 1.6, water absorption for sample (B to F)
rising from 3.491% to 8.239%.

The water absorption increased with further additional of fibres, may
be due to the discontinuity of the brick material, which induced more
water to be absorbed. Other reason may be due to the boiling up of
the fibre which also resulted in case discontinuity of the material,
hence more water can be absorbed.
Fibre Content (%) in Laterite   Average Water Absorption (%)
         Bricks Sample
               0                             4.416
               1                             3.491
               2                             4.439
               3                             5.237
               4                             5.706
               5                             8.239



Table 1.5: The Average Water Absorption and Standard
Deviation for the Whole of Laterite Bricks with Nylon Fibre.
Figure 1.6: Graph Shows the Amount of Nylon Fibre in the
Laterite Bricks Against Average Water Absorption of Each
Type of Laterite Bricks.
Conclusion

 The major point of this research was to study the effect of addition of nylon
 fibres into the laterite bricks. The study focused on the physical and mechanical
 properties of laterite bricks with nylon fibre. The physical properties studied
 were dimensions, density, water absorption and the mechanical property was
 the compressive strength. The following findings have been established from
 the research;

 1) The density of laterite bricks with nylon fiber decreased with the increased in
 fiber content added to the bricks where the value decreased from 2088.67
 kg/m3 to 1867.00 kg/m3.

 2) The an increased in nylon fibers content has resulted in the increase of
 compressive strength of laterite bricks with nylon fiber which the highest was
 7.320 kN/m2 compared to 5.514 kN/m2 brick control. This might be due fibres
 had successfully reinforced other constituent material of laterite bricks with
 nylon therefore increase the compressive strength.
3) It was found that addition of fibre nylon did improve the compressive
strength which range from 7.320 kN/m2 to 5.711 kN/m2. The balling up
of fibres was observed on the samples with high fibre contents (2% to
5%) which may contribute to the reduction of the compressive strength.

4) Water absorption of low fibre content laterite bricks with nylon (1%)
was lower than the water absorption of control brick. It is believed the
fibres had effectively reinforced other constituent material of laterite
bricks with nylon thus minimize the porosity of the bricks and lower the
water absorption.

5) The water absorption of bricks in laterite bricks with nylon fiber
increased with the increased in the addition of fiber contents.

6) The water absorption increased with further addition of fibres (1% to
5%), may be due to the discontinuity of the brick material which induced
more water to be absorbed.
7) Overall, it can be concluded the addition of nylon fibre had improved
the density and compressive strength of laterite brick, however
contributed to high water absorption of the brick.

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Laterite Bricks with Nylon Fiber

  • 1. UTILIZATION OF RECYCLED FISH NET WASTE NYLON FIBRES ON LATERITE BRICK MIXES
  • 2. Objective Research The main objective of this research is to study the effect of nylon fibre on cement and sand brick physical and mechanical properties. By referring to the main objective, other objectives are as follows; a. To investigate properties of nylon fishnet such dimension, weight and density. b. To determine the compressive strength. c. To determine water absorption. d. To study the effects of various fibre contents on the properties of bricks.
  • 3. Methodology METHOD OF PRESSING BRICK FIRST STEP: Recycled Laterite Soil Pile in the Brick Factory.
  • 4. SECOND STEP: Part of the Batch Factory Plant. THIRD STEP: Part of the Factory Plant.
  • 5. FOURTH STEP: Weighing Scale at the Brick Factory. FIFTH STEP: Nylon Fibre Mixed with Portland cement.
  • 6. SIXTH STEP: Workers Were Carrying Out The Pressure Adjustment at the Pressing Machine. SEVENTH STEP: Mixture of All Constituent Materials to be Manually Mixed.
  • 7. EIGHT STEP: Mixing of Constituent Materials. NINTH STEP: Constituent Materials to be transferred to the Pressing Machine.
  • 8. TENTH STEP: Mixed at the Pressing Machine. ELEVENTH STEP: Control Panel of Pressing Machine.
  • 9. TWELVE STEP: Pressed Brick Pushed Out to be transferred to Conveyor Belt. THIRTEEN STEP: Pallets of Brick Samples Which Have Been Labelled.
  • 10. Bricks Description Sample Fibre (%) Quantity Description Type (Unit) 1 0 25 No added nylon fiber into laterite bricks mixed. 2 1 25 Added one percent nylon fibre into laterite bricks mixed. 3 2 25 Added two percent nylon fibre into laterite bricks mixed. 4 3 25 Added three percent nylon fibre into laterite bricks mixed. 5 4 25 Added four percent nylon fibre into laterite bricks mixed. 6 5 25 Added five percent nylon fibre into laterite bricks mixed. Table 1.0: Description of Bricks.
  • 11. Analysis and Result SUMMARY DENSITY OF BRICK FOR COMPRESSIVE STRENGTH NYLON FIBRE LATERITE BRICK (TESTED IN WET CONDITION) Based on the observation Table 1.1 and Figure 1.0, the higher the nylon fibre content is added to a mixture of laterite bricks will make decreases the density of laterite bricks. This is because the graph shown in Figure 1.0 declining from 2121.70 kg/m3 to 1920.08 kg/m3. The decrease of the density was due to the replacement of heavy constituent material in the bricks, which were cement and laterite soil by nylon fibre, which consequently reduced the weight and also the density of the brick. More nylon fibre, resulted in lower density of bricks.
  • 12. Fibre Content (%) in Laterite Bricks Average Density (kg/m3) Sample 0 2046.42 1 2121.70 2 2106.83 3 2063.74 4 2039.36 5 1920.08 Table 1.1: The Average Density and Standard Deviation for the Whole of Laterite Bricks with Nylon Fibre (Tested in Wet Condition).
  • 13. Figure 1.0: Graph Shows the Amount of Nylon Fibre in the Laterite Bricks Against Average Density of Each Type of Laterite Bricks.
  • 14. SUMMARY DENSITY OF BRICK FOR COMPRESSIVE STRENGTH AND WATER ABSORPTION NYLON FIBRE LATERITE BRICK (TESTED IN DRY CONDITION) Based on the observation Table 1.2 and Figure 1.1, the higher the nylon fibre content is added to a mixture of laterite bricks will make decreases the density of laterite bricks. This is because the graph shown in Figure 1.1 declining from 2088.67 kg/m3 to 1867.00 kg/m3. Fibre Content (%) in Laterite Average Density (kg/m3) Bricks Sample 0 2055.31 1 2088.67 2 2012.76 3 2013.25 4 1955.27 5 1867.00 Table 1.2: The Average Density and Standard Deviation for the Whole of Laterite Bricks with Nylon Fibre (Tested in Dry Condition).
  • 15. Figure 1.1: Graph Shows the Amount of Nylon Fibre in the Laterite Bricks Against Average Density of Each Type of Laterite Bricks.
  • 16. Based on the observation Figure 1.2, both wet and dry bricks shows that the higher the nylon fibre content is added to a mixture of laterite bricks will make decreases the density of laterite bricks. The brick type sample B (1 % of nylon fiber) for dry bricks condition and sample B (1 % of nylon fibre) for wet bricks condition gave the highest density among other type of bricks. Other than that, the decrease of the density was due to the replacement of heavy constituent material in the bricks, which were cement and laterite soil by nylon fibre, which consequently reduced the weight and also the density of the brick. More nylon fibre resulted in lower density of bricks.
  • 17. Figure 1.2: Graph Shows the Amount of Nylon Fibre in the Laterite Bricks Against Average Density of Each Type of Laterite Bricks (Tested in Wet Condition and Dry Condition).
  • 18. SUMMARY OF COMPRESSIVE STRENGTH NYLON FIBRE LATERITE BRICK (TESTED IN WET CONDITION) Based on the observation Table 1.3 and Figure 1.3, the higher the nylon fibre content is added to a mixture of laterite bricks will make decreases the strength of laterite bricks. This is because the graph shown in Figure 1.3 declining from 3.738 kN/m 2 to 3.064 kN/m 2. Fibre Content (%) in Laterite Average Strength (kN/m2) Bricks Sample 0 3.630 1 3.738 2 3.419 3 2.989 4 3.922 5 3.064 Table 1.3: The Average Strength and Standard Deviation for the Whole of Laterite Bricks with Nylon Fibre (Tested in Wet Condition).
  • 19. Figure 1.3: Graph Shows the Amount of Nylon Fibre in the Laterite Bricks Against Average Strength of Each Type of Laterite Bricks.
  • 20. SUMMARY OF COMPRESSIVE STRENGTH NYLON FIBRE LATERITE BRICK (TESTED IN DRY CONDITION) Based on the observation Table 1.4 and Figure 1.4, the higher the nylon fibre content is added to a mixture of laterite bricks will make decreases the strength of laterite bricks. This is because the graph shown in Figure 1.4 declining from 7.320 kN/m 2 to 5.786 kN/m 2. Fibre Content (%) in Laterite Average Strength (kN/m2) Bricks Sample 0 5.514 1 7.320 2 5.711 3 5.125 4 5.981 5 5.786 Table 1.4: The Average Strength and Standard Deviation for the Whole of Laterite Bricks with Nylon Fibre (Tested in Dry Condition).
  • 21. Figure 1.4: Graph Shows the Amount of Nylon Fibre in the Laterite Bricks Against Average Strength of Each Type of Laterite Bricks.
  • 22. Based on the observation Figure 1.5, both compressive strength tests shows that the higher the nylon fibre content is added to a mixture of laterite bricks will make decreases the strength of laterite bricks. The brick type sample B (1 % of nylon fibre) for dry bricks condition and sample E (4 % of nylon fibre) for wet bricks condition gave the highest compressive strength among other type of bricks. The boiling up of fibres was observed on the samples with high fibre contents (2 – 5 %) which may contribute to the reduction of the compressive strength. This may be due to discontinuity of the brick material.
  • 23. Figure 1.5: Graph Shows the Amount of Nylon Fibre in the Laterite Bricks Against Average Strength of Each Type of Laterite Bricks (Tested in Wet Condition and Dry Condition).
  • 24. SUMMARY OF WATER ABSORPTION LATERITE BRICK WITH FIBRE NYLON Based on Table 1.5, the average water absorption of laterite bricks sample with nylon fibre content is 5.255 % while its standard deviation is 1.65 %. It was observed that laterite bricks control has the ability can absorb water at a moderate rate amongst of laterite bricks with nylon fibre. Based on the observation Figure 1.6, water absorption test shows that the higher the nylon fibre content is added to a mixture of laterite bricks will make increases the water absorption of laterite bricks. From the graph shown in Figure 1.6, water absorption for sample (B to F) rising from 3.491% to 8.239%. The water absorption increased with further additional of fibres, may be due to the discontinuity of the brick material, which induced more water to be absorbed. Other reason may be due to the boiling up of the fibre which also resulted in case discontinuity of the material, hence more water can be absorbed.
  • 25. Fibre Content (%) in Laterite Average Water Absorption (%) Bricks Sample 0 4.416 1 3.491 2 4.439 3 5.237 4 5.706 5 8.239 Table 1.5: The Average Water Absorption and Standard Deviation for the Whole of Laterite Bricks with Nylon Fibre.
  • 26. Figure 1.6: Graph Shows the Amount of Nylon Fibre in the Laterite Bricks Against Average Water Absorption of Each Type of Laterite Bricks.
  • 27. Conclusion The major point of this research was to study the effect of addition of nylon fibres into the laterite bricks. The study focused on the physical and mechanical properties of laterite bricks with nylon fibre. The physical properties studied were dimensions, density, water absorption and the mechanical property was the compressive strength. The following findings have been established from the research; 1) The density of laterite bricks with nylon fiber decreased with the increased in fiber content added to the bricks where the value decreased from 2088.67 kg/m3 to 1867.00 kg/m3. 2) The an increased in nylon fibers content has resulted in the increase of compressive strength of laterite bricks with nylon fiber which the highest was 7.320 kN/m2 compared to 5.514 kN/m2 brick control. This might be due fibres had successfully reinforced other constituent material of laterite bricks with nylon therefore increase the compressive strength.
  • 28. 3) It was found that addition of fibre nylon did improve the compressive strength which range from 7.320 kN/m2 to 5.711 kN/m2. The balling up of fibres was observed on the samples with high fibre contents (2% to 5%) which may contribute to the reduction of the compressive strength. 4) Water absorption of low fibre content laterite bricks with nylon (1%) was lower than the water absorption of control brick. It is believed the fibres had effectively reinforced other constituent material of laterite bricks with nylon thus minimize the porosity of the bricks and lower the water absorption. 5) The water absorption of bricks in laterite bricks with nylon fiber increased with the increased in the addition of fiber contents. 6) The water absorption increased with further addition of fibres (1% to 5%), may be due to the discontinuity of the brick material which induced more water to be absorbed.
  • 29. 7) Overall, it can be concluded the addition of nylon fibre had improved the density and compressive strength of laterite brick, however contributed to high water absorption of the brick.