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American Chemical Society,              Campus Consortium for 
Division of Chemical Health & Safety    Environmental Excellence
http://www.dchas.org                    http://www.c2e2.org
Ralph Stuart, CIH
Environmental Safety Manager
     University of Vermont
•   Design History
    •   Open windows
    •   Laboratory furniture
    •   Pre-installed building equipment
    •   Integrated laboratory ventilation systems
•   In the 1980’s, the rule of thumb was that
    face velocities between 100 and 150 fpm
    were the best indication of “safety”
•   In the 1990’s, studies indicated that
    measuring face velocity was not enough, so
    tests using tracer gas were developed
    (ASHRAE 110 testing)
•   1980’s: “It’s the labs’ problem”
•   1990’s: OSHA Lab Standard led to
    Environmental Safety certification of face
    velocity
•   Around this time, maintenance workers
    began to deal with hoods more systematically
     • Upward exhaust
     • Managing combined exhausts
•   In the 2000’s, ASHRAE tracer gas testing of
    containment “as installed” has become
    common
•   From an energy point of view, hoods are the
    equivalent of a open window year round.
    • Energy considerations focus on the volume of air moved
      (air changes per hour) rather than its speed.
    • Traditionally, facility managers have erred on the safety
      side by over-ventilating laboratories
•   As the number of hoods has proliferated and fuel
    costs have risen, energy concerns have made
    assessing “hood performance” more complicated
    • Many ways of reducing the air volume exhausted have
      been proposed.
    • HVAC engineers now speak of “high performance” hoods
      with regard to energy use, but (hopefully) without a
      change in safety performance
•   Laboratory buildings represent 15-20% of
    campus floor space, but consume around 40%
    of the campus’ energy
•   Studies have found that only about 20% of the
    installed hoods are used and someone is at
    used hoods only 20% of that time.
•   These observations lead to questions:
    • Are chemical hoods and laboratory ventilation are the
      best approach to laboratory safety?
    • Do our laboratories really need to be open 24-7
      with full HVAC services?
    • Can we make assumptions about chemical risks
      in the lab?
•   Fume hoods were developed to control flammable
    chemicals to control fires
    • The chief reason for the popularity of fume hoods is that it is a
      very adaptable design
    • The design has been re-purposed to serve as containment
      devices to protect human health from unclear potential risks
      using the ALARA approach
•   However, user behavior can trump design:
    • To achieve ALARA, it’s important that lab workers follow good
      hood work practices
•   Proper use of a chemical hood requires a risk
    assessment of the chemicals used so that the
    protection strategy is clear.
•   ANSI Standard Z9.5-2003
    • Outlines a Laboratory Ventilation Management Program
      with appointment of “responsible person” to oversee
      laboratory ventilation systems.
    • The general approach of the standard follows the
      “management system” approach.
    • This standard is referenced by many designers as well
      as in the Labs-21 proposed LEED criteria
•   Process Analysis
    •   Plan: Design
    •   Do: Use
    •   Check: Cost of operation
    •   Act: System maintenance
•   Stakeholders
    • Laboratory Designers
    • Laboratory Workers
    • Upper administration and
      sustainability office
    • Facility Operations and
      Maintenance
• Laboratory Designers:
  What hoods should we buy?
• Laboratory Workers:
  When should I use hoods?
• Upper Management and Sustainability Office:
  Do hoods have to cost so much?
• Campus Facility Managers:
  How much money do I need to operate and
  maintain hoods?
•   External standards
    • Fire Protection: NFPA 45
    • Containment: ASHRAE 110
    • Energy Use: LEED and Labs-21
•   Possible design criteria
    • Hoods must pass ASHRAE As Installed (0.1 ppm
      leakage at 4 liters/minute); passing face velocity must
      be established at installation
    • Energy conservation in design: basis of design
      documentmust describe design features (occupancy
      sensors, sash sensors etc.) and be translated to users
•   40% workforce turnover every 2 years
•   User signals and training:
    1.   Tell tales to determine if the hood is on
    2.   Warning signs in first 6 inches of hood
    3.   Safe Operating Height sticker
    4.   Close the sash reminder poster
•   GHG impact: one chemical hood is the energy
    equivalent of about 3 houses
•   Each hood represents about $5000 to
    $10,000/year in energy costs
•   Laboratory buildings represent at least 35% of a
    research campus’s energy use
•   Hood maintenance needs:
    • Face velocity check
    • Calibration of alarms and controls
    • Preventive maintenance of fans and hood
      components
    • Repairs
    • System adjustments during renovations
•   Re-commissioning and retro-commissioning
    for proper hood performance, with regard to
    both safety and energy
Robin M. Izzo
             Associate Director
           Princeton University
Environmental Health and Safety
•   Effective at lower face
    velocity
•   Pass ASHRAE, EU tests
•   Problems – design and
    use
•   Higher first costs
•   Larger footprint
•   Close sash when no one is
    using the hood
•   Princeton Step Pad Study:
    time in front of hood = 5%
•   Technology has improved
•   Issues:
    • Auto close vs. open
    • Timing
    • Proximity vs. motion
•   Variable Air Volume is almost the standard
•   Set back when unoccupied
    •   Timers
    •   Light switch
    •   Sash position
    •   Occupancy Sensors
•   Higher first costs, quick payback
•   Higher maintenance than Continuous air
•   Especially useful with VAV systems
•   Maximum number of hoods in use with sash
    open at the same time
•   Significant first cost savings
•   Be realistic!!
•   Always design n+1
•   Teaching lab solution
•   Three settings:
    • On
    • Off
    • Set-up
•   Lab instructor controls with key
•   Princeton: per week
    • on 15 hours, off 153 hours
•   Not really fume hoods
•   Limitations
    • Filters
    • Flow
    • Code requirements
•   Maintenance
•   Limited application
•   Gaining popularity
•   Emerging technologies
•   Old School: minimum 10-12 ACH (air
    changes per hour) occupied
•   New School: varies
•   Computational Flow Dynamics Modeling
•   Active Chemical Monitoring
•   Some have gone to 4-8 ACH occupied or
    lower based on these
•   Know the applications
•   Know the building
•   Maintenance is key
•   Still need a minimum airflow in the lab
•   Limiting factor - USERS
•   Very few regulations specifically about fume
    hoods
•   Many guidance documents
•   International Mechanical Code 510
    • Adopted by many municipalities
    • 2006 version includes exemptions for labs
    • Your mileage may vary
•   Defines Hazardous Exhaust
•   Precludes manifolding
•   Requires sprinklering within the duct
•   Requires detection within the duct
•   MOST LAB APPLICATIONS fit under the
    laboratory exemption
    • Documentation is the key
•   Work with your design team
•   Talk to the users
•   Understand the applications
•   Look beyond those applications
•   Try the options on for size
    • Installation, visits, meetings
•   There is no panacea – just because it works
    for Princeton…
Sponsored by:




American Chemical Society,              Campus Consortium for 
Division of Chemical Health & Safety    Environmental Excellence
http://www.dchas.org                    http://www.c2e2.org

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Chem Hoods21st Century

  • 1. Sponsored by: American Chemical Society, Campus Consortium for  Division of Chemical Health & Safety Environmental Excellence http://www.dchas.org http://www.c2e2.org
  • 2. Ralph Stuart, CIH Environmental Safety Manager University of Vermont
  • 3. Design History • Open windows • Laboratory furniture • Pre-installed building equipment • Integrated laboratory ventilation systems
  • 4. In the 1980’s, the rule of thumb was that face velocities between 100 and 150 fpm were the best indication of “safety” • In the 1990’s, studies indicated that measuring face velocity was not enough, so tests using tracer gas were developed (ASHRAE 110 testing)
  • 5. 1980’s: “It’s the labs’ problem” • 1990’s: OSHA Lab Standard led to Environmental Safety certification of face velocity • Around this time, maintenance workers began to deal with hoods more systematically • Upward exhaust • Managing combined exhausts • In the 2000’s, ASHRAE tracer gas testing of containment “as installed” has become common
  • 6. From an energy point of view, hoods are the equivalent of a open window year round. • Energy considerations focus on the volume of air moved (air changes per hour) rather than its speed. • Traditionally, facility managers have erred on the safety side by over-ventilating laboratories • As the number of hoods has proliferated and fuel costs have risen, energy concerns have made assessing “hood performance” more complicated • Many ways of reducing the air volume exhausted have been proposed. • HVAC engineers now speak of “high performance” hoods with regard to energy use, but (hopefully) without a change in safety performance
  • 7. Laboratory buildings represent 15-20% of campus floor space, but consume around 40% of the campus’ energy • Studies have found that only about 20% of the installed hoods are used and someone is at used hoods only 20% of that time. • These observations lead to questions: • Are chemical hoods and laboratory ventilation are the best approach to laboratory safety? • Do our laboratories really need to be open 24-7 with full HVAC services? • Can we make assumptions about chemical risks in the lab?
  • 8. Fume hoods were developed to control flammable chemicals to control fires • The chief reason for the popularity of fume hoods is that it is a very adaptable design • The design has been re-purposed to serve as containment devices to protect human health from unclear potential risks using the ALARA approach • However, user behavior can trump design: • To achieve ALARA, it’s important that lab workers follow good hood work practices • Proper use of a chemical hood requires a risk assessment of the chemicals used so that the protection strategy is clear.
  • 9. ANSI Standard Z9.5-2003 • Outlines a Laboratory Ventilation Management Program with appointment of “responsible person” to oversee laboratory ventilation systems. • The general approach of the standard follows the “management system” approach. • This standard is referenced by many designers as well as in the Labs-21 proposed LEED criteria
  • 10. Process Analysis • Plan: Design • Do: Use • Check: Cost of operation • Act: System maintenance • Stakeholders • Laboratory Designers • Laboratory Workers • Upper administration and sustainability office • Facility Operations and Maintenance
  • 11. • Laboratory Designers: What hoods should we buy? • Laboratory Workers: When should I use hoods? • Upper Management and Sustainability Office: Do hoods have to cost so much? • Campus Facility Managers: How much money do I need to operate and maintain hoods?
  • 12. External standards • Fire Protection: NFPA 45 • Containment: ASHRAE 110 • Energy Use: LEED and Labs-21 • Possible design criteria • Hoods must pass ASHRAE As Installed (0.1 ppm leakage at 4 liters/minute); passing face velocity must be established at installation • Energy conservation in design: basis of design documentmust describe design features (occupancy sensors, sash sensors etc.) and be translated to users
  • 13. 40% workforce turnover every 2 years • User signals and training: 1. Tell tales to determine if the hood is on 2. Warning signs in first 6 inches of hood 3. Safe Operating Height sticker 4. Close the sash reminder poster
  • 14. GHG impact: one chemical hood is the energy equivalent of about 3 houses • Each hood represents about $5000 to $10,000/year in energy costs • Laboratory buildings represent at least 35% of a research campus’s energy use
  • 15. Hood maintenance needs: • Face velocity check • Calibration of alarms and controls • Preventive maintenance of fans and hood components • Repairs • System adjustments during renovations • Re-commissioning and retro-commissioning for proper hood performance, with regard to both safety and energy
  • 16.
  • 17. Robin M. Izzo Associate Director Princeton University Environmental Health and Safety
  • 18. Effective at lower face velocity • Pass ASHRAE, EU tests • Problems – design and use • Higher first costs • Larger footprint
  • 19. Close sash when no one is using the hood • Princeton Step Pad Study: time in front of hood = 5% • Technology has improved • Issues: • Auto close vs. open • Timing • Proximity vs. motion
  • 20.
  • 21. Variable Air Volume is almost the standard • Set back when unoccupied • Timers • Light switch • Sash position • Occupancy Sensors • Higher first costs, quick payback • Higher maintenance than Continuous air
  • 22.
  • 23. Especially useful with VAV systems • Maximum number of hoods in use with sash open at the same time • Significant first cost savings • Be realistic!! • Always design n+1
  • 24. Teaching lab solution • Three settings: • On • Off • Set-up • Lab instructor controls with key • Princeton: per week • on 15 hours, off 153 hours
  • 25. Not really fume hoods • Limitations • Filters • Flow • Code requirements • Maintenance • Limited application • Gaining popularity • Emerging technologies
  • 26. Old School: minimum 10-12 ACH (air changes per hour) occupied • New School: varies • Computational Flow Dynamics Modeling • Active Chemical Monitoring • Some have gone to 4-8 ACH occupied or lower based on these
  • 27. Know the applications • Know the building • Maintenance is key • Still need a minimum airflow in the lab • Limiting factor - USERS
  • 28. Very few regulations specifically about fume hoods • Many guidance documents • International Mechanical Code 510 • Adopted by many municipalities • 2006 version includes exemptions for labs • Your mileage may vary
  • 29. Defines Hazardous Exhaust • Precludes manifolding • Requires sprinklering within the duct • Requires detection within the duct • MOST LAB APPLICATIONS fit under the laboratory exemption • Documentation is the key
  • 30. Work with your design team • Talk to the users • Understand the applications • Look beyond those applications • Try the options on for size • Installation, visits, meetings • There is no panacea – just because it works for Princeton…
  • 31.
  • 32. Sponsored by: American Chemical Society, Campus Consortium for  Division of Chemical Health & Safety Environmental Excellence http://www.dchas.org http://www.c2e2.org