A study of the difference between the number of parts sent out to be processed and the number of parts received.

1. Part Count Discrepancies From Outside Processors – YTD 2004

2. Summary – Part Count Discrepancies –
YTD 2004
Advanced Joining Concepts = $242.72
B.L. Downey = $26,709.86
Baycote = $53,752.64
Belmont Plating = $1,371.04
Bulaw Welding = 6,940.48
Century Plating = 4,047.52
Elk Grove Plating = $244.36
Freedom Finishing = $799.50
Hi-Temp = $44.69
Hudapack Metal Treating = $28.29
KVF Company = $98.81
Metals Technology Corp. = $172.20
Mid-America Plastics = $6,881.85
MMF - $80,214.45
Ochoas Sorting = $112,661.03
P.D.Q. Tool & Stamping = $0.00
Riverdale Plating = $346.04
Solar De-burring = $8,076.59
United Metal Finishers = $9,366.04
Grand Total = $311,998.21 / Ending December (Year End).
Note: Used $0.41 Per Part As Estimated Cost.

3. Part Count Discrepancies - Advanced Joining Concepts - YTD 2004
700
600
500
400
300
200
100
0
737
Assembly
Data collected from: Report STP Minus RFP.
Last Update: 12/31/04.
Count
(Parts)
Estmated Loss Due To Part Count
Discrepancy = $242.72

4. Part Count Discrepancies - B.L. Downey - YTD 2004
18,000
16,000
14,000
12,000
10,000
8,000
6,000
4,000
2,000
0
2,000
6564
2026779
2024937
221615
2026370
2020508
15733
22106
2020507
17508
17509
20689
13523
17373
2025326
520392001A
8501
520392000A
12713
2019106
18648
13522
Data collected from: Report STP Minus RFP.
Last Update: 12/31/04.
Count
(Parts)
Estmated Loss Due To Part Count
Discrepancy = $26,709.86

5. Part Count Discrepancies - Baycote Metal Finishing - YTD 2004
80,000
70,000
60,000
50,000
40,000
30,000
20,000
10,000
0
10,000
20,000 17487
18105
13523
18070
18901
15738
15739
21811
13110
15861
13251
2026370
17507
19139
2026779
18106
15736
15737
19126
13522
17506
18900
20369
17748
19127
18648
2021082
18069
20327
19950
18489
2018488
19975
19173
2021822
2021818
13353
Data collected from: Report STP Minus RFP.
Last Update: 12/31/04.
Count
(Parts)
Estmated Loss Due To Part Count
Discrepancy = $53,752.64

6. Part Count Discrepancies - Belmont Plating Works - YTD 2004
6,000
5,000
4,000
3,000
2,000
1,000
0
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
10,000
17487
19114
15861
9312
13251
13213
16760
17373
19113
18490
Data collected from: Report STP Minus RFP.
Last Update: 12/31/04.
Count
(Parts)
Estmated Loss Due To Part Count
Discrepancy = $1,371.04

7. Part Count Discrepancies - Bulaw Welding & Engineering - YTD 2004
20,000
18,000
16,000
14,000
12,000
10,000
8,000
6,000
4,000
2,000
0
2,000
4,000
2021819
737
Assy.
2018488
2019106
Data collected from: Report STP Minus RFP.
Last Update: 12/31/04.
Count
(Parts)
Estmated Loss Due To Part Count
Discrepancy = $6,940.48

8. Part Count Discrepancies - Century Plating - YTD 2004
1,794
8,078
9,000
8,000
7,000
6,000
5,000
4,000
3,000
2,000
1,000
0
1,000
20739
/
20740
14486
Data collected from: Report STP Minus RFP.
Last Update: 12/31/04.
Count
(Parts)
Estmated Loss Due To Part Count
Discrepancy = $4,047.52

9. Part Count Discrepancies - Elk Grove Plating - YTD 2004
5,000
4,000
3,000
2,000
1,000
0
1,000
17748
2026370
10420
2021818
2021822
18901
18902
20369
2021819
Data collected from: Report STP Minus RFP.
Last Update: 12/31/04.
Count
(Parts)
Estmated Loss Due To Part Count
Discrepancy = $244.36

10. Part Count Discrepancies - Freedom Finishing - YTD 2004
5,000
4,000
3,000
2,000
1,000
0
1,000
18489
22106
20689
17508
18490
20369
2020508
13214
Data collected from: Report STP Minus RFP.
Last Update: 12/31/04.
Count
(Parts)
Estmated Loss Due To Part Count
Discrepancy = $799.50

11. Part Count Discrepancies - Hi-Temp - YTD 2004
100
80
60
40
20
0
20
40
60
80
100
20739
14486
Data collected from: Report STP Minus RFP.
Last Update: 12/31/04.
Count
(Parts)
Estmated Loss Due To Part Count
Discrepancy = $44.69

12. Part Count Discrepancies - Hudapack Metal Treating - YTD 2004
100
80
60
40
20
0
20
40
60
80
100
14467
Data collected from: Report STP Minus RFP.
Last Update: 12/31/04.
Count
(Parts)
Estmated Loss Due To Part Count
Discrepancy = $28.29

13. Part Count Discrepancies - KVF Company - YTD 2004
5,000
4,000
3,000
2,000
1,000
0
1,000
20739
/
20740
Data collected from: Report STP Minus RFP.
Last Update: 12/31/04.
Count
(Parts)
Estmated Loss Due To Part Count
Discrepancy = $98.81

14. Part Count Discrepancies - Metals Technology Corporation - YTD 2004
5,000
4,000
3,000
2,000
1,000
0
1,000
12713
2022107
13263
/
13353
Data collected from: Report STP Minus RFP.
Last Update: 12/31/04.
Count
(Parts)
Estmated Loss Due To Part Count
Discrepancy = $172.20

15. Part Count Discrepancies - Mid-America Plastics, Inc. - YTD 2004
14,000
12,000
10,000
8,000
6,000
4,000
2,000
0
2,000
13214
13251
Data collected from: Report STP Minus RFP.
Last Update: 12/31/04.
Count
(Parts)
Estmated Loss Due To Part Count
Discrepancy = $6,881.85

16. Part Count Discrepancies - MMF / Micro Metal Finishing - YTD 2004
140,000
120,000
100,000
80,000
60,000
40,000
20,000
0
20,000
13523
16174
8627
14519
14486
14467
Data collected from: Report STP Minus RFP.
Last Update: 12/31/04.
Count
(Parts)
Estmated Loss Due To Part Count
Discrepancy = $80,214.45

17. Part Count Discrepancies - Ochoas Sorting - YTD 2004
160,000
140,000
120,000
100,000
80,000
60,000
40,000
20,000
0
20,000
13522
2021819
18069
20327
19975
14519
13353
18489
2021822
2021082
17748
19173
14486
14467
Data collected from: Report STP Minus RFP.
Last Update: 12/31/04.
Count
(Parts)
Estmated Loss Due To Part Count
Discrepancy = $112,661.03

18. Part Count Discrepancies - P.D.Q. Tool & Stamping Co. - YTD 2004
100
90
80
70
60
50
40
30
20
10
0
10
20
30
40
50
60
70
80
90
100
736
Baffle
736
Body
744
737
Assembly
776
Data collected from: Report STP Minus RFP.
Last Update: 12/31/04.
Count
(Parts)
Estmated Loss Due To Part Count
Discrepancy = $0.00

19. Part Count Discrepancies - Riverdale Plating & Heat Treat - YTD 2004
1,000
800
600
400
200
0
200
400
600
800
1,000
1,200
1,400
1,600
1,800
2,000
13353
21811
13110
13449
9312
242657
242656
13105
18452
13104
14071
15739
18453
221615
17097
15738
Data collected from: Report STP Minus RFP.
Last Update: 12/31/04.
Count
(Parts)
Estmated Loss Due To Part Count
Discrepancy = $346.04

20. Part Count Discrepancies - Solar De-burring - YTD 2004
13,000
12,000
11,000
10,000
9,000
8,000
7,000
6,000
5,000
4,000
3,000
2,000
1,000
0
1,000
2,000 19173
22106
19139
15733
2026370
13110
18490
12713
13214
13251
15738
15739
18648
19950
19975
2024937
13522
13523
17373
17508
21811
6564
8501
14467
20369
2026779
2022107
/
2022108
13263
/
13353
20327
Data collected from: Report STP Minus RFP.
Last Update: 12/31/04.
Count
(Parts)
Estmated Loss Due To Part Count
Discrepancy = $8,076.59

21. Part Count Discrepancies - United Metal Finishers - YTD 2004
14,000
12,000
10,000
8,000
6,000
4,000
2,000
0
2,000
2020507
2020508
17507
17506
20369
2018488
18489
Data collected from: Report STP Minus RFP.
Last Update: 12/31/04.
Count
(Parts)
Estmated Loss Due To Part Count
Discrepancy = $9,366.04