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General Presentation
AMIA Systems, The lean factory layout company
Spin-off from the Université Libre de Bruxelles
22/10/2015
Abdelkrim BOUJRAF, Sales & Marketing
M: +32 497 480 970
abo@amia-systems.com
Emmanuelle VIN, CEO
M: +32 479 727 905
evin@amia-systems.com
Drootbeekstraat 13
Brussels 1020, Belgium
www.amia-systems.com
Agenda
① About AMIA Systems
② Setting The Scene: Why reviewing your factory layout ?
③ Customer Pains
④ Business Proposition
⑤ SIMOGGA solution
⑥ Reference cases
⑦ Go-to-market strategy
⑧ Conclusion
22/10/201
5
2
AMIA Systems is spin-off from the “Université Libre de Bruxelles”
“ AMIA Systems helps managers
to visualize, quantify and optimize the operations
of their maintenance site or production plant using SIMOGGA
solutions ”
① Who we are?
3
SIMOGGA Solutions
• SIMOGGA Layout design:
– A solution applying material-flow optimization through Cellular Manufacturing
methods; a key enabler of increased production speed and flexibility while reducing
the capital requirements
• SIMOGGA Planner:
– An Advanced Planning & Scheduling solution to optimize your goals, with limited
resources under constraints
• SIMOGGA Appliance:
– Deliver the Overall Equipment Efficiency (OEE) using the Manufacturing Execution
Systems (MES) giving Shop floor transparency based on real-time, objective data
collected from the machines
4
① AMIA Systems
5
② Why reviewing your factory layout ?
Traffic  congestion, delays…
Who initiates the change?
6
HQ defines the strategy
Plant manager and operators
② Scene
③ Customer pain:
How do I get the most efficient layout ?
7
Technics used in the past
Visualization
Quantification
Interactivity
Intelligence
Today’s technics for a Visualization,
Quantification and Optimization of a facility layout
8
Visualization
with VISIO
Quantification
With Excel
Interactivity
With magnet
Intelligence
With simulation
SIMOGGA
Layout Design
③ Customer Pains
④ AMIA Systems Value proposition
9
Visualize
your flows
Quantify
your flows
Optimize
your lay-out
• Global analysis of all traffic and material flows
• Show all these flows in a visual way
• Create awareness on all movements within the plant
• Compute the impact of all flows on
o Distance covered
o Production speed
o Cost effectiveness
• Present several scenarios/layouts to value the
impact of a change
• Emphasize the most efficient/cost effective scenario
AMIA Systems helps to improve
your facility layout
10
Lean
Manufacturing
Functional
layout SIMOGGA Cellular layout
④ Proposition
⑤ Our solution: SIMOGGA,
intuitive factory lay-out optimization software
11
SIMOGGA is a graphical material’ handling system enabling all the actors
in the factory (1) to visualize, quantify and optimize the layout (2) based
on a global flow analysis (3) using a small amount of data built on
SIMOGGA’s optimisation algorithm
View Video
11
Traffic
SIMOGGA Layout Design helps you to create
the best layout . . .
12
Analyze factory flows at macro level
Make a flow analysis without cultural,
historical or technical constraints
Cell
M2_1
M4 M6
M5 M2
M4_1
M4
M3
M1
MP
PF
M3
M1
M2
M5
M6
PFMP
Machine
Color = Type
Raw Material
Finished products
Load
⑤ Solution
. . . taking into account all practical constraints
13
Suggest new layout in minimizing the
traffic inside the factory
Visualize, evaluate and manipulate the
suggested layout
M1
M2
M4
M3
M5
M6
M2_1
M4
M6
M5
Alleys
Cell 1 Cell 2
Cell 3
M2 M4_1
M3M1
<- machines
⑤ Solution
SIMOGGA Planner – Today’s technics to Visualize,
Quantify and Optimize the schedule and the planning
17
Magnetic Planning
Boards
Collect data
from the field
Project management
software
Advanced
Planning & Scheduling
SIMOGGA
Planner
⑤ Solution
SIMOGGA Planner – Advanced Scheduling & Planning
• OPTIMIZE YOUR GOALS
– Maximize happiness of employees and customers
– Maximize profit
– Minimize your ecological footprint
• WITH LIMITED RESOURCES
– Assets such as machines, buildings, vehicles
– Employees
– Time
– Budget
• UNDER CONSTRAINTS
– Working hours
– Skills and Affinity
– Logistics conflicts
18
⑤ Solution
SIMOGGA Appliance - Collect data from the field
to Visualize-Quantify-Optimize the operations
SIMOGGA Layout Design - Planner - Warehouse
ERP
Production
routing
…
Manufacturing Execution Systems (MES)
Machines - IoT
MT
connect
OPC-UA SCADA …
Networks
BLE, 2-3-4G LPWAN …
19
⑤ Solution
SIMOGGA Layout Design – Planner - Appliance
Interactions with MES, ERP and external parties
20
⑤ Solution
How do we deliver the results to our customers?
http://www.amia-systems.com/business-process.html
22
• ERP (routing)
• MES (machines)
• 3rd parties
databases
Extract Routing and
Production Data
• Layout Design
requires only 6 types
of data
• Planner requires
goals, resources,
constraints
• Appliance requires
connected devices
Transform Data to
match SIMOGGA
data model
• Set the as-is
situation
• Flow decomposition
• Machine duplication
• Independent cells
creation
• Set Multiple
Operational
Objectives
Analyse data using
SIMOGGA
• Return on
investment
• Multiple factory
layouts
• Overall Equipment
Efficiency
• and much more
Propose Operational
Improvements
⑤ Solution
Questions raised by AMIA Systems’ customers
or prospects
23
Can you give
me the global
view of my
factory ?
Could you create
cells from our
current factory
layout?
Can you identify flows that
can be improved without
increasing the CAPEX ?
By how much could
you improve the
productivity of our
as-is situation?
Could you propose a
factory layout for
our new building?
Could you revise the
production lines and increase
the productivity by 20%?
⑤ Solution
What did AMIA Systems for his customers?
24
Better
distribution
of the
manual
operations
Cost/benefit
analysis
and more ...
Identify
virtual
production
lines by
duplicating
machines
New layouts
proposal with
incremental
modifications
Define the “best
location of the
inventory for
each spare part”
instead of Stock
“where do we
have free space”
Decrease by
±90% the
workload to
manage the
products by
families
creation
Identify no /
low / high
machine
loads
Decrease the
moves from
9% to 35%
depending
on initial
layout
⑤ Solution
Questions raised during a due diligence or
post-integration phase of an M&A
•Could you conduct an
operational unit overview and
propose strategic initiatives
that can reduce the
operational costs?
25
⑤ Solution
⑥ Reference customers
Automotive Transportation
Aviation &
Aerospace
Oil & Energy
Machinery Mining & Metals Pharmaceuticals Defense
26
Testimonials : towards a collaborative approach
27
Solution presented in a visual way
to finalize a number of discussions
very flexible in
looking at various
scenarios.
Détailler de manière
mathématique les
constats du terrain
Outcome is both
logistic and financial
payout on the
short run
Construire des
argumentations
vers l’atelier et le
management,
Vue d’ensemble du problème de
flux, avec beaucoup de données
By G.B. (Supply
Chain Improvement)
By E.S. (Plant Manager Axle
Plant)
⑥ References
⑦ Go-to-market strategy:
We propose the software & our expertise (Subject Matter Expert)
28
AMIA Systems
SIMOGGA,
The facility layout tool
Consulting
Operational Excellence
Change management
Industrial planner
Indirect
channel
Distributors
Partners
Industries
Business model: the industry lifecycle
29
Project (AMIA or Partner)
Continuous Change management (supply chain, OpEx…)
…
SIMOGGA solutions
…
⑦ Go-To-Market
⑧ Conclusion – SIMOGGA Layout Design/Planner
• Intuitive facility layout optimization software
• Visualize and quantify all material flows
• Optimize your layout to get the most efficient layout
Production Speed; Distance covered; Cost effective
• A visual tool for the scheduling and the planning
• Desktop application, no need for a server
• Multiple licences tailored to your specific needs
30
Dr Ir Emmanuelle VIN, Founder & CEO
M: +32 479 727.905
evin@amia-systems.com
Abdelkrim BOUJRAF, Sales & Marketing
M: +32 497 480 970
abo@amia-systems.com
Questions & Answers
Thank you for your attention
www.amia-systems.com
linkedin.com/company/amia-systems
twitter.com/amiasystems
Blog amiasystems.wordpress.com
Drootbeekstraat 13
Brussels 1020, Belgium

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_AMIA_Systems-Layout_Design-Planner-Appliance-ERP-MES-APS-EN-v1.4.4

  • 1. General Presentation AMIA Systems, The lean factory layout company Spin-off from the Université Libre de Bruxelles 22/10/2015 Abdelkrim BOUJRAF, Sales & Marketing M: +32 497 480 970 abo@amia-systems.com Emmanuelle VIN, CEO M: +32 479 727 905 evin@amia-systems.com Drootbeekstraat 13 Brussels 1020, Belgium www.amia-systems.com
  • 2. Agenda ① About AMIA Systems ② Setting The Scene: Why reviewing your factory layout ? ③ Customer Pains ④ Business Proposition ⑤ SIMOGGA solution ⑥ Reference cases ⑦ Go-to-market strategy ⑧ Conclusion 22/10/201 5 2
  • 3. AMIA Systems is spin-off from the “Université Libre de Bruxelles” “ AMIA Systems helps managers to visualize, quantify and optimize the operations of their maintenance site or production plant using SIMOGGA solutions ” ① Who we are? 3
  • 4. SIMOGGA Solutions • SIMOGGA Layout design: – A solution applying material-flow optimization through Cellular Manufacturing methods; a key enabler of increased production speed and flexibility while reducing the capital requirements • SIMOGGA Planner: – An Advanced Planning & Scheduling solution to optimize your goals, with limited resources under constraints • SIMOGGA Appliance: – Deliver the Overall Equipment Efficiency (OEE) using the Manufacturing Execution Systems (MES) giving Shop floor transparency based on real-time, objective data collected from the machines 4 ① AMIA Systems
  • 5. 5 ② Why reviewing your factory layout ? Traffic  congestion, delays…
  • 6. Who initiates the change? 6 HQ defines the strategy Plant manager and operators ② Scene
  • 7. ③ Customer pain: How do I get the most efficient layout ? 7 Technics used in the past
  • 8. Visualization Quantification Interactivity Intelligence Today’s technics for a Visualization, Quantification and Optimization of a facility layout 8 Visualization with VISIO Quantification With Excel Interactivity With magnet Intelligence With simulation SIMOGGA Layout Design ③ Customer Pains
  • 9. ④ AMIA Systems Value proposition 9 Visualize your flows Quantify your flows Optimize your lay-out • Global analysis of all traffic and material flows • Show all these flows in a visual way • Create awareness on all movements within the plant • Compute the impact of all flows on o Distance covered o Production speed o Cost effectiveness • Present several scenarios/layouts to value the impact of a change • Emphasize the most efficient/cost effective scenario
  • 10. AMIA Systems helps to improve your facility layout 10 Lean Manufacturing Functional layout SIMOGGA Cellular layout ④ Proposition
  • 11. ⑤ Our solution: SIMOGGA, intuitive factory lay-out optimization software 11 SIMOGGA is a graphical material’ handling system enabling all the actors in the factory (1) to visualize, quantify and optimize the layout (2) based on a global flow analysis (3) using a small amount of data built on SIMOGGA’s optimisation algorithm View Video 11
  • 12. Traffic SIMOGGA Layout Design helps you to create the best layout . . . 12 Analyze factory flows at macro level Make a flow analysis without cultural, historical or technical constraints Cell M2_1 M4 M6 M5 M2 M4_1 M4 M3 M1 MP PF M3 M1 M2 M5 M6 PFMP Machine Color = Type Raw Material Finished products Load ⑤ Solution
  • 13. . . . taking into account all practical constraints 13 Suggest new layout in minimizing the traffic inside the factory Visualize, evaluate and manipulate the suggested layout M1 M2 M4 M3 M5 M6 M2_1 M4 M6 M5 Alleys Cell 1 Cell 2 Cell 3 M2 M4_1 M3M1 <- machines ⑤ Solution
  • 14. SIMOGGA Planner – Today’s technics to Visualize, Quantify and Optimize the schedule and the planning 17 Magnetic Planning Boards Collect data from the field Project management software Advanced Planning & Scheduling SIMOGGA Planner ⑤ Solution
  • 15. SIMOGGA Planner – Advanced Scheduling & Planning • OPTIMIZE YOUR GOALS – Maximize happiness of employees and customers – Maximize profit – Minimize your ecological footprint • WITH LIMITED RESOURCES – Assets such as machines, buildings, vehicles – Employees – Time – Budget • UNDER CONSTRAINTS – Working hours – Skills and Affinity – Logistics conflicts 18 ⑤ Solution
  • 16. SIMOGGA Appliance - Collect data from the field to Visualize-Quantify-Optimize the operations SIMOGGA Layout Design - Planner - Warehouse ERP Production routing … Manufacturing Execution Systems (MES) Machines - IoT MT connect OPC-UA SCADA … Networks BLE, 2-3-4G LPWAN … 19 ⑤ Solution
  • 17. SIMOGGA Layout Design – Planner - Appliance Interactions with MES, ERP and external parties 20 ⑤ Solution
  • 18. How do we deliver the results to our customers? http://www.amia-systems.com/business-process.html 22 • ERP (routing) • MES (machines) • 3rd parties databases Extract Routing and Production Data • Layout Design requires only 6 types of data • Planner requires goals, resources, constraints • Appliance requires connected devices Transform Data to match SIMOGGA data model • Set the as-is situation • Flow decomposition • Machine duplication • Independent cells creation • Set Multiple Operational Objectives Analyse data using SIMOGGA • Return on investment • Multiple factory layouts • Overall Equipment Efficiency • and much more Propose Operational Improvements ⑤ Solution
  • 19. Questions raised by AMIA Systems’ customers or prospects 23 Can you give me the global view of my factory ? Could you create cells from our current factory layout? Can you identify flows that can be improved without increasing the CAPEX ? By how much could you improve the productivity of our as-is situation? Could you propose a factory layout for our new building? Could you revise the production lines and increase the productivity by 20%? ⑤ Solution
  • 20. What did AMIA Systems for his customers? 24 Better distribution of the manual operations Cost/benefit analysis and more ... Identify virtual production lines by duplicating machines New layouts proposal with incremental modifications Define the “best location of the inventory for each spare part” instead of Stock “where do we have free space” Decrease by ±90% the workload to manage the products by families creation Identify no / low / high machine loads Decrease the moves from 9% to 35% depending on initial layout ⑤ Solution
  • 21. Questions raised during a due diligence or post-integration phase of an M&A •Could you conduct an operational unit overview and propose strategic initiatives that can reduce the operational costs? 25 ⑤ Solution
  • 22. ⑥ Reference customers Automotive Transportation Aviation & Aerospace Oil & Energy Machinery Mining & Metals Pharmaceuticals Defense 26
  • 23. Testimonials : towards a collaborative approach 27 Solution presented in a visual way to finalize a number of discussions very flexible in looking at various scenarios. Détailler de manière mathématique les constats du terrain Outcome is both logistic and financial payout on the short run Construire des argumentations vers l’atelier et le management, Vue d’ensemble du problème de flux, avec beaucoup de données By G.B. (Supply Chain Improvement) By E.S. (Plant Manager Axle Plant) ⑥ References
  • 24. ⑦ Go-to-market strategy: We propose the software & our expertise (Subject Matter Expert) 28 AMIA Systems SIMOGGA, The facility layout tool Consulting Operational Excellence Change management Industrial planner Indirect channel Distributors Partners Industries
  • 25. Business model: the industry lifecycle 29 Project (AMIA or Partner) Continuous Change management (supply chain, OpEx…) … SIMOGGA solutions … ⑦ Go-To-Market
  • 26. ⑧ Conclusion – SIMOGGA Layout Design/Planner • Intuitive facility layout optimization software • Visualize and quantify all material flows • Optimize your layout to get the most efficient layout Production Speed; Distance covered; Cost effective • A visual tool for the scheduling and the planning • Desktop application, no need for a server • Multiple licences tailored to your specific needs 30
  • 27. Dr Ir Emmanuelle VIN, Founder & CEO M: +32 479 727.905 evin@amia-systems.com Abdelkrim BOUJRAF, Sales & Marketing M: +32 497 480 970 abo@amia-systems.com Questions & Answers Thank you for your attention www.amia-systems.com linkedin.com/company/amia-systems twitter.com/amiasystems Blog amiasystems.wordpress.com Drootbeekstraat 13 Brussels 1020, Belgium