1. General Presentation
AMIA Systems, The lean factory layout company
Spin-off from the Université Libre de Bruxelles
22/10/2015
Abdelkrim BOUJRAF, Sales & Marketing
M: +32 497 480 970
abo@amia-systems.com
Emmanuelle VIN, CEO
M: +32 479 727 905
evin@amia-systems.com
Drootbeekstraat 13
Brussels 1020, Belgium
www.amia-systems.com
2. Agenda
① About AMIA Systems
② Setting The Scene: Why reviewing your factory layout ?
③ Customer Pains
④ Business Proposition
⑤ SIMOGGA solution
⑥ Reference cases
⑦ Go-to-market strategy
⑧ Conclusion
22/10/201
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3. AMIA Systems is spin-off from the “Université Libre de Bruxelles”
“ AMIA Systems helps managers
to visualize, quantify and optimize the operations
of their maintenance site or production plant using SIMOGGA
solutions ”
① Who we are?
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4. SIMOGGA Solutions
• SIMOGGA Layout design:
– A solution applying material-flow optimization through Cellular Manufacturing
methods; a key enabler of increased production speed and flexibility while reducing
the capital requirements
• SIMOGGA Planner:
– An Advanced Planning & Scheduling solution to optimize your goals, with limited
resources under constraints
• SIMOGGA Appliance:
– Deliver the Overall Equipment Efficiency (OEE) using the Manufacturing Execution
Systems (MES) giving Shop floor transparency based on real-time, objective data
collected from the machines
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① AMIA Systems
5. 5
② Why reviewing your factory layout ?
Traffic congestion, delays…
6. Who initiates the change?
6
HQ defines the strategy
Plant manager and operators
② Scene
7. ③ Customer pain:
How do I get the most efficient layout ?
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Technics used in the past
9. ④ AMIA Systems Value proposition
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Visualize
your flows
Quantify
your flows
Optimize
your lay-out
• Global analysis of all traffic and material flows
• Show all these flows in a visual way
• Create awareness on all movements within the plant
• Compute the impact of all flows on
o Distance covered
o Production speed
o Cost effectiveness
• Present several scenarios/layouts to value the
impact of a change
• Emphasize the most efficient/cost effective scenario
10. AMIA Systems helps to improve
your facility layout
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Lean
Manufacturing
Functional
layout SIMOGGA Cellular layout
④ Proposition
11. ⑤ Our solution: SIMOGGA,
intuitive factory lay-out optimization software
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SIMOGGA is a graphical material’ handling system enabling all the actors
in the factory (1) to visualize, quantify and optimize the layout (2) based
on a global flow analysis (3) using a small amount of data built on
SIMOGGA’s optimisation algorithm
View Video
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12. Traffic
SIMOGGA Layout Design helps you to create
the best layout . . .
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Analyze factory flows at macro level
Make a flow analysis without cultural,
historical or technical constraints
Cell
M2_1
M4 M6
M5 M2
M4_1
M4
M3
M1
MP
PF
M3
M1
M2
M5
M6
PFMP
Machine
Color = Type
Raw Material
Finished products
Load
⑤ Solution
13. . . . taking into account all practical constraints
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Suggest new layout in minimizing the
traffic inside the factory
Visualize, evaluate and manipulate the
suggested layout
M1
M2
M4
M3
M5
M6
M2_1
M4
M6
M5
Alleys
Cell 1 Cell 2
Cell 3
M2 M4_1
M3M1
<- machines
⑤ Solution
14. SIMOGGA Planner – Today’s technics to Visualize,
Quantify and Optimize the schedule and the planning
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Magnetic Planning
Boards
Collect data
from the field
Project management
software
Advanced
Planning & Scheduling
SIMOGGA
Planner
⑤ Solution
15. SIMOGGA Planner – Advanced Scheduling & Planning
• OPTIMIZE YOUR GOALS
– Maximize happiness of employees and customers
– Maximize profit
– Minimize your ecological footprint
• WITH LIMITED RESOURCES
– Assets such as machines, buildings, vehicles
– Employees
– Time
– Budget
• UNDER CONSTRAINTS
– Working hours
– Skills and Affinity
– Logistics conflicts
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⑤ Solution
16. SIMOGGA Appliance - Collect data from the field
to Visualize-Quantify-Optimize the operations
SIMOGGA Layout Design - Planner - Warehouse
ERP
Production
routing
…
Manufacturing Execution Systems (MES)
Machines - IoT
MT
connect
OPC-UA SCADA …
Networks
BLE, 2-3-4G LPWAN …
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⑤ Solution
17. SIMOGGA Layout Design – Planner - Appliance
Interactions with MES, ERP and external parties
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⑤ Solution
18. How do we deliver the results to our customers?
http://www.amia-systems.com/business-process.html
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• ERP (routing)
• MES (machines)
• 3rd parties
databases
Extract Routing and
Production Data
• Layout Design
requires only 6 types
of data
• Planner requires
goals, resources,
constraints
• Appliance requires
connected devices
Transform Data to
match SIMOGGA
data model
• Set the as-is
situation
• Flow decomposition
• Machine duplication
• Independent cells
creation
• Set Multiple
Operational
Objectives
Analyse data using
SIMOGGA
• Return on
investment
• Multiple factory
layouts
• Overall Equipment
Efficiency
• and much more
Propose Operational
Improvements
⑤ Solution
19. Questions raised by AMIA Systems’ customers
or prospects
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Can you give
me the global
view of my
factory ?
Could you create
cells from our
current factory
layout?
Can you identify flows that
can be improved without
increasing the CAPEX ?
By how much could
you improve the
productivity of our
as-is situation?
Could you propose a
factory layout for
our new building?
Could you revise the
production lines and increase
the productivity by 20%?
⑤ Solution
20. What did AMIA Systems for his customers?
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Better
distribution
of the
manual
operations
Cost/benefit
analysis
and more ...
Identify
virtual
production
lines by
duplicating
machines
New layouts
proposal with
incremental
modifications
Define the “best
location of the
inventory for
each spare part”
instead of Stock
“where do we
have free space”
Decrease by
±90% the
workload to
manage the
products by
families
creation
Identify no /
low / high
machine
loads
Decrease the
moves from
9% to 35%
depending
on initial
layout
⑤ Solution
21. Questions raised during a due diligence or
post-integration phase of an M&A
•Could you conduct an
operational unit overview and
propose strategic initiatives
that can reduce the
operational costs?
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⑤ Solution
23. Testimonials : towards a collaborative approach
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Solution presented in a visual way
to finalize a number of discussions
very flexible in
looking at various
scenarios.
Détailler de manière
mathématique les
constats du terrain
Outcome is both
logistic and financial
payout on the
short run
Construire des
argumentations
vers l’atelier et le
management,
Vue d’ensemble du problème de
flux, avec beaucoup de données
By G.B. (Supply
Chain Improvement)
By E.S. (Plant Manager Axle
Plant)
⑥ References
24. ⑦ Go-to-market strategy:
We propose the software & our expertise (Subject Matter Expert)
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AMIA Systems
SIMOGGA,
The facility layout tool
Consulting
Operational Excellence
Change management
Industrial planner
Indirect
channel
Distributors
Partners
Industries
25. Business model: the industry lifecycle
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Project (AMIA or Partner)
Continuous Change management (supply chain, OpEx…)
…
SIMOGGA solutions
…
⑦ Go-To-Market
26. ⑧ Conclusion – SIMOGGA Layout Design/Planner
• Intuitive facility layout optimization software
• Visualize and quantify all material flows
• Optimize your layout to get the most efficient layout
Production Speed; Distance covered; Cost effective
• A visual tool for the scheduling and the planning
• Desktop application, no need for a server
• Multiple licences tailored to your specific needs
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27. Dr Ir Emmanuelle VIN, Founder & CEO
M: +32 479 727.905
evin@amia-systems.com
Abdelkrim BOUJRAF, Sales & Marketing
M: +32 497 480 970
abo@amia-systems.com
Questions & Answers
Thank you for your attention
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Drootbeekstraat 13
Brussels 1020, Belgium