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Chapter 7
EXTERNAL FORCED
CONVECTION
Abdul moiz Dota
Dept.Food Engineering
University of Agriculture Faisalabad
Heat and Mass Transfer: Fundamentals & Applications
Fourth Edition
Yunus A. Cengel, Afshin J. Ghajar
McGraw-Hill, 2011
22
Objectives
• Distinguish between internal and external flow
• Develop an intuitive understanding of friction drag and
pressure drag, and evaluate the average drag and
convection coefficients in external flow
• Evaluate the drag and heat transfer associated with
flow over a flat plate for both laminar and turbulent flow
• Calculate the drag force exerted on cylinders during
cross flow, and the average heat transfer coefficient
• Determine the pressure drop and the average heat
transfer coefficient associated with flow across a tube
bank for both in-line and staggered configurations
33
• Fluid flow over solid bodies frequently
occurs in practice such as the drag force
acting on the automobiles, power lines,
trees, and underwater pipelines; the lift
developed by airplane wings; upward draft
of rain, snow, hail, and dust particles in
high winds; and the cooling of metal or
plastic sheets, steam and hot water pipes,
and extruded wires.
• Free-stream velocity: The velocity of the
fluid relative to an immersed solid body
sufficiently far from the body.
• It is usually taken to be equal to the
upstream velocity V (approach
velocity) which is the velocity of the
approaching fluid far ahead of the body.
• The fluid velocity ranges from zero at the
surface (the no-slip condition) to the free-
stream value away from the surface.
DRAG AND HEAT TRANSFER IN EXTERNAL FLOW
44
Friction and Pressure Drag
• Drag: The force a flowing fluid exerts on a
body in the flow direction.
• The components of the pressure and wall
shear forces in the normal direction to flow tend
to move the body in that direction, and their
sum is called lift.
• Both the skin friction (wall shear) and pressure
contribute to the drag and the lift.
55
The drag force FD depends on the density of the fluid, the upstream velocity V,
and the size, shape, and orientation of the body, among other things.
The drag characteristics of a body is represented by the dimensionless drag
coefficient CD defined as
The part of drag that is due directly to wall
shear stress τw is called the skin friction drag
(or just friction drag) since it is caused by
frictional effects, and the part that is due
directly to pressure P is called the pressure
drag.
66
• At low Reynolds numbers, most drag is
due to friction drag.
• The friction drag is proportional to the
surface area.
• The pressure drag is proportional to the
frontal area and to the difference
between the pressures acting on the front
and back of the immersed body.
• The pressure drag is usually dominant for
blunt bodies and negligible for
streamlined bodies.
• When a fluid separates from a body, it
forms a separated region between the
body and the fluid stream.
• Separated region: The low-pressure
region behind the body here recirculating
and backflows occur.
• The larger the separated region, the
larger the pressure drag.
Wake: The region of flow trailing
the body where the effects of the
body on velocity are felt.
Viscous and rotational effects are
the most significant in the
boundary layer, the separated
region, and the wake.
77
Heat Transfer
Local and average
Nusselt numbers:
Average Nusselt number:
Film temperature:
Average friction
coefficient:
Average heat transfer
coefficient:
The heat transfer rate:
8
PARALLEL FLOW OVER FLAT PLATES
The transition from laminar to turbulent flow depends on the surface geometry,
surface roughness, upstream velocity, surface temperature, and the type of fluid,
among other things, and is best characterized by the Reynolds number.
The Reynolds number at a distance x from the leading edge of a flat plate is
expressed as
A generally accepted value for
the Critical Reynold number
The actual value of the engineering
critical Reynolds number for a flat
plate may vary somewhat from 105
to 3
× 106
, depending on the surface
roughness, the turbulence level, and
the variation of pressure along the
surface.
99
Friction Coefficient
Combined laminar + turbulent flow:
10
11
The variation of the local friction
and heat transfer coefficients for
flow over a flat plate.
The local Nusselt number at a location x for laminar flow over a flat
plate may be obtained by solving the differential energy equation to be
The local friction and heat transfer
coefficients are higher in turbulent
flow than they are in laminar flow.
Also, hx reaches its highest values
when the flow becomes fully turbulent,
and then decreases by a factor of x−0.2
in the flow direction.
These relations are for
isothermal and smooth surfaces
Heat Transfer Coefficient
12
Laminar +
turbulent
Graphical representation of the average
heat transfer coefficient for a flat plate with
combined laminar and turbulent flow.
Nusselt numbers for average heat transfer coefficients
For liquid metals
For all liquids, all Prandtl numbers
13
14
Flat Plate with Unheated Starting Length
Flow over a flat plate
with an unheated
starting length.
Local Nusselt numbers
Average heat transfer coefficients
15
Uniform Heat Flux
For a flat plate subjected to uniform heat flux
These relations give values that are 36 percent higher for
laminar flow and 4 percent higher for turbulent flow relative
to the isothermal plate case.
When heat flux is prescribed, the rate of heat transfer to or
from the plate and the surface temperature at a distance x
are determined from
1616
FLOW OVER CYLINDERS AND SPHERES
Flow over cylinders and spheres is frequently encountered in practice.
The tubes in a shell-and-tube heat exchanger involve both internal flow through
the tubes and external flow over the tubes.
Many sports such as soccer, tennis, and golf involve flow over spherical balls.
Laminar boundary layer
separation with a turbulent
wake; flow over a circular
cylinder at Re=2000.
At very low velocities, the fluid
completely wraps around the
cylinder. Flow in the wake region is
characterized by periodic vortex
formation and low pressures.
1717
For flow over cylinder or sphere, both the friction drag and the pressure drag can
be significant.
The high pressure in the vicinity of the stagnation point and the low pressure on
the opposite side in the wake produce a net force on the body in the direction of
flow.
The drag force is primarily due to friction drag at low Reynolds numbers (Re<10)
and to pressure drag at high Reynolds numbers (Re>5000).
Both effects are significant at intermediate Reynolds numbers.
Average drag
coefficient for
cross-flow
over a smooth
circular cylinder
and a smooth
sphere.
18
1919
Effect of Surface Roughness
Surface roughness, in general, increases the drag coefficient in turbulent flow.
This is especially the case for streamlined bodies.
For blunt bodies such as a circular cylinder or sphere, however, an increase in
the surface roughness may increase or decrease the drag coefficient depending
on Reynolds number.
The effect of surface roughness on the drag coefficient of a sphere.
20
21
• Flows across cylinders and
spheres, in general, involve flow
separation, which is difficult to
handle analytically.
• Flow across cylinders and
spheres has been studied
experimentally by numerous
investigators, and several
empirical correlations have been
developed for the heat transfer
coefficient.
Variation of the local heat
transfer coefficient along the
circumference of a circular
cylinder in cross flow of air.
Heat Transfer Coefficient
22
The fluid properties are evaluated at the film temperature
For flow over a cylinder
For flow over a sphere
The fluid properties are evaluated at the free-stream temperature T∞,
except for µs, which is evaluated at the surface temperature Ts.
Constants C and m are
given in the table.
The relations for cylinders above are for single cylinders or
cylinders oriented such that the flow over them is not affected by
the presence of others. They are applicable to smooth surfaces.
23
24
2525
FLOW ACROSS TUBE BANKS
• Cross-flow over tube banks is commonly encountered in
practice in heat transfer equipment, e.g., heat
exchangers.
• In such equipment, one fluid moves through the tubes
while the other moves over the tubes in a perpendicular
direction.
• Flow through the tubes can be analyzed by considering
flow through a single tube, and multiplying the results by
the number of tubes.
• For flow over the tubes the tubes affect the flow pattern
and turbulence level downstream, and thus heat transfer
to or from them are altered.
• Typical arrangement: in-line or staggered
• The outer tube diameter D is the characteristic length.
• The arrangement of the tubes are characterized by the
transverse pitch ST, longitudinal pitch SL , and the
diagonal pitch SD between tube centers.
26
diagonal
pitch
Arrangement of the
tubes in in-line and
staggered tube
banks (A1, AT, and
AD are flow areas at
indicated locations,
and L is the length of
the tubes).
27
All properties except Prs are to
be evaluated at the arithmetic
mean temperature.
The average Nusselt number relations in Table 7–2 are for tube banks
with more than 16 rows. Those relations can also be used for tube
banks with NL < 16 provided that they are modified as
Correlations in Table 7-2
where F is a correction factor whose values are given in Table 7–3.
For ReD > 1000, the correction factor is independent of Reynolds number.
Log mean
temperature
difference
Exit temperature
Heat transfer
rate
NL < 16
28
2929
Pressure drop
• f is the friction factor and
χ is the correction factor.
• The correction factor χ
given is used to account
for the effects of deviation
from square arrangement
(in-line) and from
equilateral arrangement
(staggered).
3030
Summary
• Drag and Heat Transfer in External Flow
 Friction and pressure drag
 Heat transfer
• Parallel Flow Over Flat Plates
 Friction coefficient
 Heat transfer coefficient
 Flat plate with unheated starting length
 Uniform Heat Flux
• Flow Across Cylinders and Spheres
 Effect of surface roughness
 Heat transfer coefficient
• Flow across Tube Banks
 Pressure drop

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Chapter 7 EXTERNAL FORCED CONVECTION

  • 1. Chapter 7 EXTERNAL FORCED CONVECTION Abdul moiz Dota Dept.Food Engineering University of Agriculture Faisalabad Heat and Mass Transfer: Fundamentals & Applications Fourth Edition Yunus A. Cengel, Afshin J. Ghajar McGraw-Hill, 2011
  • 2. 22 Objectives • Distinguish between internal and external flow • Develop an intuitive understanding of friction drag and pressure drag, and evaluate the average drag and convection coefficients in external flow • Evaluate the drag and heat transfer associated with flow over a flat plate for both laminar and turbulent flow • Calculate the drag force exerted on cylinders during cross flow, and the average heat transfer coefficient • Determine the pressure drop and the average heat transfer coefficient associated with flow across a tube bank for both in-line and staggered configurations
  • 3. 33 • Fluid flow over solid bodies frequently occurs in practice such as the drag force acting on the automobiles, power lines, trees, and underwater pipelines; the lift developed by airplane wings; upward draft of rain, snow, hail, and dust particles in high winds; and the cooling of metal or plastic sheets, steam and hot water pipes, and extruded wires. • Free-stream velocity: The velocity of the fluid relative to an immersed solid body sufficiently far from the body. • It is usually taken to be equal to the upstream velocity V (approach velocity) which is the velocity of the approaching fluid far ahead of the body. • The fluid velocity ranges from zero at the surface (the no-slip condition) to the free- stream value away from the surface. DRAG AND HEAT TRANSFER IN EXTERNAL FLOW
  • 4. 44 Friction and Pressure Drag • Drag: The force a flowing fluid exerts on a body in the flow direction. • The components of the pressure and wall shear forces in the normal direction to flow tend to move the body in that direction, and their sum is called lift. • Both the skin friction (wall shear) and pressure contribute to the drag and the lift.
  • 5. 55 The drag force FD depends on the density of the fluid, the upstream velocity V, and the size, shape, and orientation of the body, among other things. The drag characteristics of a body is represented by the dimensionless drag coefficient CD defined as The part of drag that is due directly to wall shear stress τw is called the skin friction drag (or just friction drag) since it is caused by frictional effects, and the part that is due directly to pressure P is called the pressure drag.
  • 6. 66 • At low Reynolds numbers, most drag is due to friction drag. • The friction drag is proportional to the surface area. • The pressure drag is proportional to the frontal area and to the difference between the pressures acting on the front and back of the immersed body. • The pressure drag is usually dominant for blunt bodies and negligible for streamlined bodies. • When a fluid separates from a body, it forms a separated region between the body and the fluid stream. • Separated region: The low-pressure region behind the body here recirculating and backflows occur. • The larger the separated region, the larger the pressure drag. Wake: The region of flow trailing the body where the effects of the body on velocity are felt. Viscous and rotational effects are the most significant in the boundary layer, the separated region, and the wake.
  • 7. 77 Heat Transfer Local and average Nusselt numbers: Average Nusselt number: Film temperature: Average friction coefficient: Average heat transfer coefficient: The heat transfer rate:
  • 8. 8 PARALLEL FLOW OVER FLAT PLATES The transition from laminar to turbulent flow depends on the surface geometry, surface roughness, upstream velocity, surface temperature, and the type of fluid, among other things, and is best characterized by the Reynolds number. The Reynolds number at a distance x from the leading edge of a flat plate is expressed as A generally accepted value for the Critical Reynold number The actual value of the engineering critical Reynolds number for a flat plate may vary somewhat from 105 to 3 × 106 , depending on the surface roughness, the turbulence level, and the variation of pressure along the surface.
  • 10. 10
  • 11. 11 The variation of the local friction and heat transfer coefficients for flow over a flat plate. The local Nusselt number at a location x for laminar flow over a flat plate may be obtained by solving the differential energy equation to be The local friction and heat transfer coefficients are higher in turbulent flow than they are in laminar flow. Also, hx reaches its highest values when the flow becomes fully turbulent, and then decreases by a factor of x−0.2 in the flow direction. These relations are for isothermal and smooth surfaces Heat Transfer Coefficient
  • 12. 12 Laminar + turbulent Graphical representation of the average heat transfer coefficient for a flat plate with combined laminar and turbulent flow. Nusselt numbers for average heat transfer coefficients For liquid metals For all liquids, all Prandtl numbers
  • 13. 13
  • 14. 14 Flat Plate with Unheated Starting Length Flow over a flat plate with an unheated starting length. Local Nusselt numbers Average heat transfer coefficients
  • 15. 15 Uniform Heat Flux For a flat plate subjected to uniform heat flux These relations give values that are 36 percent higher for laminar flow and 4 percent higher for turbulent flow relative to the isothermal plate case. When heat flux is prescribed, the rate of heat transfer to or from the plate and the surface temperature at a distance x are determined from
  • 16. 1616 FLOW OVER CYLINDERS AND SPHERES Flow over cylinders and spheres is frequently encountered in practice. The tubes in a shell-and-tube heat exchanger involve both internal flow through the tubes and external flow over the tubes. Many sports such as soccer, tennis, and golf involve flow over spherical balls. Laminar boundary layer separation with a turbulent wake; flow over a circular cylinder at Re=2000. At very low velocities, the fluid completely wraps around the cylinder. Flow in the wake region is characterized by periodic vortex formation and low pressures.
  • 17. 1717 For flow over cylinder or sphere, both the friction drag and the pressure drag can be significant. The high pressure in the vicinity of the stagnation point and the low pressure on the opposite side in the wake produce a net force on the body in the direction of flow. The drag force is primarily due to friction drag at low Reynolds numbers (Re<10) and to pressure drag at high Reynolds numbers (Re>5000). Both effects are significant at intermediate Reynolds numbers. Average drag coefficient for cross-flow over a smooth circular cylinder and a smooth sphere.
  • 18. 18
  • 19. 1919 Effect of Surface Roughness Surface roughness, in general, increases the drag coefficient in turbulent flow. This is especially the case for streamlined bodies. For blunt bodies such as a circular cylinder or sphere, however, an increase in the surface roughness may increase or decrease the drag coefficient depending on Reynolds number. The effect of surface roughness on the drag coefficient of a sphere.
  • 20. 20
  • 21. 21 • Flows across cylinders and spheres, in general, involve flow separation, which is difficult to handle analytically. • Flow across cylinders and spheres has been studied experimentally by numerous investigators, and several empirical correlations have been developed for the heat transfer coefficient. Variation of the local heat transfer coefficient along the circumference of a circular cylinder in cross flow of air. Heat Transfer Coefficient
  • 22. 22 The fluid properties are evaluated at the film temperature For flow over a cylinder For flow over a sphere The fluid properties are evaluated at the free-stream temperature T∞, except for µs, which is evaluated at the surface temperature Ts. Constants C and m are given in the table. The relations for cylinders above are for single cylinders or cylinders oriented such that the flow over them is not affected by the presence of others. They are applicable to smooth surfaces.
  • 23. 23
  • 24. 24
  • 25. 2525 FLOW ACROSS TUBE BANKS • Cross-flow over tube banks is commonly encountered in practice in heat transfer equipment, e.g., heat exchangers. • In such equipment, one fluid moves through the tubes while the other moves over the tubes in a perpendicular direction. • Flow through the tubes can be analyzed by considering flow through a single tube, and multiplying the results by the number of tubes. • For flow over the tubes the tubes affect the flow pattern and turbulence level downstream, and thus heat transfer to or from them are altered. • Typical arrangement: in-line or staggered • The outer tube diameter D is the characteristic length. • The arrangement of the tubes are characterized by the transverse pitch ST, longitudinal pitch SL , and the diagonal pitch SD between tube centers.
  • 26. 26 diagonal pitch Arrangement of the tubes in in-line and staggered tube banks (A1, AT, and AD are flow areas at indicated locations, and L is the length of the tubes).
  • 27. 27 All properties except Prs are to be evaluated at the arithmetic mean temperature. The average Nusselt number relations in Table 7–2 are for tube banks with more than 16 rows. Those relations can also be used for tube banks with NL < 16 provided that they are modified as Correlations in Table 7-2 where F is a correction factor whose values are given in Table 7–3. For ReD > 1000, the correction factor is independent of Reynolds number. Log mean temperature difference Exit temperature Heat transfer rate NL < 16
  • 28. 28
  • 29. 2929 Pressure drop • f is the friction factor and χ is the correction factor. • The correction factor χ given is used to account for the effects of deviation from square arrangement (in-line) and from equilateral arrangement (staggered).
  • 30. 3030 Summary • Drag and Heat Transfer in External Flow  Friction and pressure drag  Heat transfer • Parallel Flow Over Flat Plates  Friction coefficient  Heat transfer coefficient  Flat plate with unheated starting length  Uniform Heat Flux • Flow Across Cylinders and Spheres  Effect of surface roughness  Heat transfer coefficient • Flow across Tube Banks  Pressure drop