11. DIECAST
No Problem Rootcause Action Plan PIC Due date
1 Less output Pin ejector damage Change with the new one and life
time evaluation
Foreman 01 -
06/09/2022
2 hose Leakage ( deform) Change with the new one and daily
checkin before running
Foreman 01 -
06/09/2022
3 Set the mould not reach the spt Double cek spt Foreman/eng/
Mgr
01 -
06/09/2022
Output Achieving Rate Diecast
week 1 week 2
Day 1 12% 25%
Day 2 14% 32%
Day 3 36%
Day 4 12% 36%
Day 5 7% 28%
Day 6 7% 23%
0%
5%
10%
15%
20%
25%
30%
35%
40%
1 2 3 4 5 6
Output Achieving Rate Diecast
week 1 week 2
16. TRIMMING
No Problem Rootcause Action Plan PIC Due date
1 less output operator sparate to rework process Reduce defect (flash) coordinate
with diecasting in charge
Khafid close
2 Less ouput Have cutting runner process Make spt for process Buang close
3
4
5
Output Achieving Rate Trimming
Week 1 Week 2
Day 1 8% 20%
Day 2 12% 10%
Day 3 3%
Day 4 7% 30%
Day 5 17% 17%
Day 6 14% 7%
0%
5%
10%
15%
20%
25%
30%
35%
1 2 3 4 5 6
Output Achieving Rate Trimming
Week 1 Week 2
21. No Problem Rootcause Action Plan PIC Due date
1 Less Output have a higher SPT for polish Double check spt for polish (man
power or need change the spt)
SPV 01 -
06/09/2022
2 Less Output adjust color need longer time Coordinate with mix paint team
before running.
LEADER 01 -
06/09/2022
3 Less Output Have no paint stocks Consumable and non consumable
stock
SPV & MGR 01 -
06/09/2022
4 Less Output Have orange peel on the paint Stock paint put not direct well SPV & MGR
Output Achieving rate weekly
Week 1 Week 2 Week 3 Week 4
Day 1 45% 44% 56% 37%
Day 2 41% 45% 25% 43%
Day 3 54% 48% 37%
Day 4 49% 39% 54% 43%
Day 5 38% 41% 53% 38%
Day 6 44% 44% 47% 28%
0%
10%
20%
30%
40%
50%
60%
1 2 3 4 5 6
Output Achieving Rate
Week 1 Week 2 Week 3 Week 4 Day 1
VACUUM SPRAY
36. Tampo
No Problem Rootcause Action Plan PIC Due date
1 Less Output WIP send by partial Reduce the defect,plan must be
controll by visual management
LEADER/SPV 01 - 06/09/2022
2 low SPT during set the machine Need eng team if want set the
machine
SPV &
MANAGER
01 - 06/09/2022
3 Jig did not match Coordinate with eng team before
running
SPV & LEADER 01 - 06/09/2022
4
5
Output Achieving rate weekly
Week 1 Week 2 Week 3 Week 4
Day 1 32% 21% 16% 28%
Day 2 25% 20% 8% 41%
Day 3 37% 45% 29%
Day 4 28% 26% 37% 14%
Day 5 37% 28% 40% 8%
Day 6 26% 33% 20% 9%
0%
5%
10%
15%
20%
25%
30%
35%
40%
45%
50%
1 2 3 4 5 6
Output Achieving Rate
Week 1 Week 2 Week 3 Week 4
37. VACUUM METALIZING WEEK 1
date
Standar
d
Output
Actual
Daily
Output
(shots)
headcou
nt
DL
headcou
nt
overall
working
hours(
hrs)
DL
working
hours(
hrs)
IDL
working
hours(
hrs)
SPT of
DL
SPT
Overall
output
achievin
g reate
8/8 19940 4654 12 12 108 108 83,54 83,54 23%
8/9 25920 3395 16 16 144 144 152,70 152,70 13%
8/10 25920 4295 16 16 144 144 120,70 120,70 17%
8/11 25920 6562 16 16 144 144 79,00 79,00 25%
8/12 22680 6279 14 14 126 126 72,24 72,24 28%
8/13 20160 1219 14 14 112 112 330,76 330,76 6%
0%
5%
10%
15%
20%
25%
30%
8/8 8/9 8/10 8/11 8/12 8/13
VM I.output achieving reate
VM I.output achieving reate
55. ASSEMBLY
No Problem Rootcause Action Plan PIC Due date
1 Less Ouput SPT not reach Must make time study went start
the new model
ALL LEADER 02/09/2022
2 Every day must be check and
controling the spt
ALL LEADER 02/09/2022
3 Check stock part every day ALL LEADER 02/09/2022
4 Must have the other part at the
morning so went start direct have
output
ALL LEADER 02/09/2022
5