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HYDROGEN FUEL CELL TECHNOLOGY
22/09/2016
01
WHAT IS A FUEL CELL?
 A Fuel Cell is an Electrochemical Device
 It combines Hydrogen (H2) and Oxygen(O2) to produce
Electricity, with Water and Heat as its by-product.
 It is like a Battery
22/09/2016
02
HISTORY
 First demonstrated in the early 1801 by Humphary Davy
 Invention credited to William Grove who invented it in 1839
22/09/2016
03
WHY IS FUEL CELL TECHNOLOGY ?
 It is a clean process free from pollution
 Highly Efficient process two to three times more efficient
than fuel burning.
 Since conversion of the fuel to energy takes place via an
electrochemical process, not combustion.
 Reduce our dependence on foreign oil and lower harmful
emissions that contribute to climate change
22/09/2016
04
DESIGN OF FUEL CELL SYSTEM
22/09/2016
05
DESIGN OF FUEL CELL SYSTEM
BASIC COMPONENTS :
 Fuel Cell Stack
 Fuel Processor
 Current Converter
 Heat Recovery System
22/09/2016
06
DESIGN OF FUEL CELL SYSTEM
 Generates DC From Chemical Reactions
 Fuel Cells combined in series into Fuel cell stack
 Amount of Power depends upon cell size, cell type & Temperature
FUEL CELL STACK (Heart of Fuel Cell)
22/09/2016
07
MEA : Member Electrode Assembly
DESIGN OF FUEL CELL SYSTEM
 Converts fuel into a form useable by fuel cell
 A Reformer is used for converting hydrocarbons into a
gas mixture of Hydorgen and Carbon (Reformate)
 A Reactor is used for removing impurities
FUEL PROCESSOR
22/09/2016
08
DESIGN OF FUEL CELL SYSTEM
FUEL PROCESSOR
REFORMING PROCESS
CH4 + H2O = CO + 3H2
CO + H2O = CO2 + H2
CH4 + + 2H2O = CO2 + 4H2
Water Gas Shift Reaction
Methane Reforming Reaction
 An Endothermic Process
 Requires External Heat Input
22/09/2016
09
DESIGN OF FUEL CELL SYSTEM
(Produced by Fuel cell)
CURRENT CONVERTER
• Used for adapting the electrical current from the
Fuel cell to suit the electrical needs of application
DC AC
INVERTER
RECTIFIER (Used by mostly
home appliances)
22/09/2016
10
DESIGN OF FUEL CELL SYSTEM
HEAT RECOVERY SYSTEM
 Excess energy generated by fuel cell is used for
producing Hot water & Steam.
 Execess energy is converted into Electricity via a Gas
Turbine.
22/09/2016
11
TYPES OF FUEL CELL
 Polymer Electrolyte Membrane Fuel Cells (PEM)
 Direct Methanol Fuel Cells (DMFC)
 Alkaline Fuel Cells (AFC)
 Phosphoric Acid Fuel Cells (PAFC)
 Molten Carbonate Fuel Cells (MCFC)
 Solid Oxide Fuel Cells (SOFC)
 Regenerative Fuel Cells
LOW
TEMPERATURE
FUEL CELLS
HIGH
TEMPERATURE
FUEL CELLS
22/09/2016
12
WORKING OF FUEL CELL
22/09/2016
13
WORKING OF FUEL CELL
 It is a chemical reaction that is caused by movement of Electrical Current
 A type of Oxidation – Reduction Reaction
 The atoms or molecules in the reaction are far apart from each other
 Forcing electrons being transferred to travel a greater distance and
produce an electrical current
22/09/2016
14
ELECTROCHEMICAL PROCESS
WORKING OF FUEL CELL
 An Anode – A Cathode – An Electrolyte
 Anode and Cathode contain catalyst that cause the fuel to
undergo oxidation reactions that generate +ve Hydrogen
ion and electrons
 An Electrolyte used for allowing +ve charged H2 ions to
move b/w two sides of fuel cell
 A typical Battery has a fixed supply of energy which
generates electrons moving from anode to cathode
22/09/2016
15
• Anode catalyst is usually made up of Platinum Powder
• Cathode catalyst is usually made up of Nickel
WORKING OF FUEL CELL
 An hydrogen- rich fuel enters the fuel cell stack
 This Fuel is converted into Hydrogen and Carbon oxide molecules
 At the Anode, Hydrogen molecule is converted into Hydrogen Ions
and Electron
 Through battery these electron flow from Anode to Cathode
 This Current is Direct Current (D.C.)
 At the Cathode, Hydrogen ions, electrons and Oxygen react to
form water alongwith Excessive amount of Heat
22/09/2016
16
PRODUCTION OF HYDROGEN
 Fossil Fuels Such as Natural Gas & Coal
 Nuclear Energy
 Renewable resources such as Solar, Water, Wind and Biomass
 Thermochemical cycle
 From Water and Electrolysis
22/09/2016
17
APPLICATIONS OF FUEL CELL
TECHNOLOGY
 Transportation
 Stationary Power Stations
 Telecommunications
 Micro Power
22/09/2016
18
APPLICATIONS OF FUEL CELL
 All major automakers are working to commercialize a
fuel cell car
 12 fuel cell buses are being deployed in the Oakland and
San Francisco
 In 2004 Honda developed a fuel-cell motorcycle that
utilized the Honda FC stack
 Trains, Buses, Planes, Boats, Scooters, Forklifts and even
bicycles are utilizing Fuel Cell Technology
22/09/2016
19
TRANSPORTATION
Latest Invention : NISAAN has claimed to make a fuel cell car in which Ethanol is
used as a fuel and it claimed to commercialize this technique by 2020
BASIC FUEL CAR STRUCTURE
22/09/2016
20
APPLICATIONS OF FUEL CELL
 Over 2500 fuel cell systems have been installed
all over the world in Hospitals, Nursing Homes,
Hotels, Office Buildings, Schools etc.
 Most of these systems are connected to the
electric Grid to provide supplemental power and
backup assuarance.
 Used as a Grid- Independent Generator for
locations that are inaccessible by power lines
22/09/2016
21
STATIONARY POWER STATIONS
APPLICATIONS OF FUEL CELL
 Due to Computers, the Internet and Sophisticated
Communication networks, there is a need for an
incredibly Reliable power source
 Fuel Cells have been proven to be 99.99%
reliable
22/09/2016
22
TELECOMMUNICATIONS
APPLICATIONS OF FUEL CELL
 Consumer electronics could gain drastically
longer battery power with fuel cell technology
 Cell Phones can be powered for 30 days without
recharging
 Laptops can be powered for 20 hours without
recharging
22/09/2016
23
MICRO-POWER
BENEFITS OF FUEL CELL
TECHNOLOGY
 Physical Security
 Reliability
 Efficiency
 Environmental Benefits (Non- Polluted) = Less
Green House Gases Emissions
 Battery Replacements / Alternatives
 Refuled in 5 minutes
 40% higher fuel economy than diesel vehicles
22/09/2016
24
CHALLENGES
 Vehicle Cost
 Durability
 Getting Hydrogen to consumers
 Not familiar with public so much
22/09/2016
25
THANK YOU
22/09/2016
26
QUERIES
22/09/2016
27

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Hydrogen Fuel Cell Technology

  • 1. HYDROGEN FUEL CELL TECHNOLOGY 22/09/2016 01
  • 2. WHAT IS A FUEL CELL?  A Fuel Cell is an Electrochemical Device  It combines Hydrogen (H2) and Oxygen(O2) to produce Electricity, with Water and Heat as its by-product.  It is like a Battery 22/09/2016 02
  • 3. HISTORY  First demonstrated in the early 1801 by Humphary Davy  Invention credited to William Grove who invented it in 1839 22/09/2016 03
  • 4. WHY IS FUEL CELL TECHNOLOGY ?  It is a clean process free from pollution  Highly Efficient process two to three times more efficient than fuel burning.  Since conversion of the fuel to energy takes place via an electrochemical process, not combustion.  Reduce our dependence on foreign oil and lower harmful emissions that contribute to climate change 22/09/2016 04
  • 5. DESIGN OF FUEL CELL SYSTEM 22/09/2016 05
  • 6. DESIGN OF FUEL CELL SYSTEM BASIC COMPONENTS :  Fuel Cell Stack  Fuel Processor  Current Converter  Heat Recovery System 22/09/2016 06
  • 7. DESIGN OF FUEL CELL SYSTEM  Generates DC From Chemical Reactions  Fuel Cells combined in series into Fuel cell stack  Amount of Power depends upon cell size, cell type & Temperature FUEL CELL STACK (Heart of Fuel Cell) 22/09/2016 07 MEA : Member Electrode Assembly
  • 8. DESIGN OF FUEL CELL SYSTEM  Converts fuel into a form useable by fuel cell  A Reformer is used for converting hydrocarbons into a gas mixture of Hydorgen and Carbon (Reformate)  A Reactor is used for removing impurities FUEL PROCESSOR 22/09/2016 08
  • 9. DESIGN OF FUEL CELL SYSTEM FUEL PROCESSOR REFORMING PROCESS CH4 + H2O = CO + 3H2 CO + H2O = CO2 + H2 CH4 + + 2H2O = CO2 + 4H2 Water Gas Shift Reaction Methane Reforming Reaction  An Endothermic Process  Requires External Heat Input 22/09/2016 09
  • 10. DESIGN OF FUEL CELL SYSTEM (Produced by Fuel cell) CURRENT CONVERTER • Used for adapting the electrical current from the Fuel cell to suit the electrical needs of application DC AC INVERTER RECTIFIER (Used by mostly home appliances) 22/09/2016 10
  • 11. DESIGN OF FUEL CELL SYSTEM HEAT RECOVERY SYSTEM  Excess energy generated by fuel cell is used for producing Hot water & Steam.  Execess energy is converted into Electricity via a Gas Turbine. 22/09/2016 11
  • 12. TYPES OF FUEL CELL  Polymer Electrolyte Membrane Fuel Cells (PEM)  Direct Methanol Fuel Cells (DMFC)  Alkaline Fuel Cells (AFC)  Phosphoric Acid Fuel Cells (PAFC)  Molten Carbonate Fuel Cells (MCFC)  Solid Oxide Fuel Cells (SOFC)  Regenerative Fuel Cells LOW TEMPERATURE FUEL CELLS HIGH TEMPERATURE FUEL CELLS 22/09/2016 12
  • 13. WORKING OF FUEL CELL 22/09/2016 13
  • 14. WORKING OF FUEL CELL  It is a chemical reaction that is caused by movement of Electrical Current  A type of Oxidation – Reduction Reaction  The atoms or molecules in the reaction are far apart from each other  Forcing electrons being transferred to travel a greater distance and produce an electrical current 22/09/2016 14 ELECTROCHEMICAL PROCESS
  • 15. WORKING OF FUEL CELL  An Anode – A Cathode – An Electrolyte  Anode and Cathode contain catalyst that cause the fuel to undergo oxidation reactions that generate +ve Hydrogen ion and electrons  An Electrolyte used for allowing +ve charged H2 ions to move b/w two sides of fuel cell  A typical Battery has a fixed supply of energy which generates electrons moving from anode to cathode 22/09/2016 15 • Anode catalyst is usually made up of Platinum Powder • Cathode catalyst is usually made up of Nickel
  • 16. WORKING OF FUEL CELL  An hydrogen- rich fuel enters the fuel cell stack  This Fuel is converted into Hydrogen and Carbon oxide molecules  At the Anode, Hydrogen molecule is converted into Hydrogen Ions and Electron  Through battery these electron flow from Anode to Cathode  This Current is Direct Current (D.C.)  At the Cathode, Hydrogen ions, electrons and Oxygen react to form water alongwith Excessive amount of Heat 22/09/2016 16
  • 17. PRODUCTION OF HYDROGEN  Fossil Fuels Such as Natural Gas & Coal  Nuclear Energy  Renewable resources such as Solar, Water, Wind and Biomass  Thermochemical cycle  From Water and Electrolysis 22/09/2016 17
  • 18. APPLICATIONS OF FUEL CELL TECHNOLOGY  Transportation  Stationary Power Stations  Telecommunications  Micro Power 22/09/2016 18
  • 19. APPLICATIONS OF FUEL CELL  All major automakers are working to commercialize a fuel cell car  12 fuel cell buses are being deployed in the Oakland and San Francisco  In 2004 Honda developed a fuel-cell motorcycle that utilized the Honda FC stack  Trains, Buses, Planes, Boats, Scooters, Forklifts and even bicycles are utilizing Fuel Cell Technology 22/09/2016 19 TRANSPORTATION Latest Invention : NISAAN has claimed to make a fuel cell car in which Ethanol is used as a fuel and it claimed to commercialize this technique by 2020
  • 20. BASIC FUEL CAR STRUCTURE 22/09/2016 20
  • 21. APPLICATIONS OF FUEL CELL  Over 2500 fuel cell systems have been installed all over the world in Hospitals, Nursing Homes, Hotels, Office Buildings, Schools etc.  Most of these systems are connected to the electric Grid to provide supplemental power and backup assuarance.  Used as a Grid- Independent Generator for locations that are inaccessible by power lines 22/09/2016 21 STATIONARY POWER STATIONS
  • 22. APPLICATIONS OF FUEL CELL  Due to Computers, the Internet and Sophisticated Communication networks, there is a need for an incredibly Reliable power source  Fuel Cells have been proven to be 99.99% reliable 22/09/2016 22 TELECOMMUNICATIONS
  • 23. APPLICATIONS OF FUEL CELL  Consumer electronics could gain drastically longer battery power with fuel cell technology  Cell Phones can be powered for 30 days without recharging  Laptops can be powered for 20 hours without recharging 22/09/2016 23 MICRO-POWER
  • 24. BENEFITS OF FUEL CELL TECHNOLOGY  Physical Security  Reliability  Efficiency  Environmental Benefits (Non- Polluted) = Less Green House Gases Emissions  Battery Replacements / Alternatives  Refuled in 5 minutes  40% higher fuel economy than diesel vehicles 22/09/2016 24
  • 25. CHALLENGES  Vehicle Cost  Durability  Getting Hydrogen to consumers  Not familiar with public so much 22/09/2016 25