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“Post Harvest Quality and Food Safety of Tropical Fruit
Production in South East Asian Countries”, Bangkok, Thailand,
                    30 April – 4 May 2012


 POST HARVEST HANDLING SYSTEM
 OF TROPICAL FRUITS IN MALAYSIA



            NUR IZALIN MOHAMAD ZAHARI
                  SAIFUL BAHRI SA’ARI
        FOOD TECHNOLOGY RESEARCH CENTRE,
                         MARDI
         G.P.O. BOX 12301, 50774 KUALA LUMPUR
                    12301,
1.0 Introduction

 Malaysia comprises Peninsular Malaysia and the state of Sabah
and Sarawak. Peninsular Malaysia borded by Thailand in the
North and Singapore in the South. Across the sea from the
Peninsular are the Bornean states of Sarawak and Sabah.

  Peninsular Malaysia covers an area of 132 000 km2, while
the combined of Sabah and Sarawak covers area of 198 000
km2. The capital city, Kuala Lumpur is located in Wilayah
Persekutuan on the west coast of Peninsular Malaysia. A
population of Malaysia is approximately 27 million people.
MAP : ASIA
MAP OF MALAYSIA
Agriculture represents about 26% of the Gross
Domestic Product. From total cultivated area in
Malaysia, 90% was industrial crops (oil palm, rubber,
paddy, herbs, coconut, flowers) and 6.4% for fruits and
3.6% for vegetables. The commercial fruit types devided
in two categories;
                   seasonal (mango, rambutan, durian,
                   dokong, mangosteen)
                 non-seasonal (carambola, pineapple,
                 melons, guava, banana).

There are also new potential fruits increased in
Malaysian production such as dragon fruit, wax apple,
snake fruit (salak) and pulasan.
Consumption of fruits per capita:


   2005                 2010

   65 kg                75 kg

   -90% Fruits: locally marketed

                        - watermelon (23%)
   -10% - exported :    - papaya (13%)
   (RM433 M (1998)    - durian (10%)
   To RM514 M (2003) - carambola (9%)
                     - banana (5%)
Table 1: Typical tropical fruits planted in Malaysia




  *Source: Department of Agriculture, 2010 statistics
Fig. 1: Example of tropical fruits cultivated in Malaysia
New distribution of fruits in Malaysia as shown in Figure
2. Malaysia has planned to have a modern and systematic
wholesale market. In achieving this plan, TEMAN
(National Food Terminal) was proposed by government
agency, FAMA (Federal Agricultural Marketing
Authority).
Figure 2: Current system of Malaysian wholesale market
To protect consumer
        health



To gain market access
- Retailer requirements
- Government
requirements
In the new system of wholesale market:
    the systematic distribution system of fruit, vegetables,
   flower, marine products, meats and grocery are
   needed.
    cooperation and effort between producers,
   government agencies and private sectors is important
   to realized this program
    supported by the improvement in whole sector
   production, handling, retailing and marketing
   technologies.
DOA (Department of Agriculture)    production
MARDI                              development and transfer of tech.
(Malaysian Agricultural Research
and Development Institute)
FAMA                               marketing of agri produce
(Federal Agricultural Marketing
Authority)




  Agriculture in Malaysia, was successfully increased Malaysian
  economic for commercial commodities such as palm oil, rubber
  and herbs. Production and commercialization of fruits and
  vegetables was increased gradually in the past 10 years.
  Recently, this sector is given priority by Malaysian government
  to increased national food security.
MARDI - high responsibility to lead in science and
technology for transformation of the food and
agriculture industries, to develop and promote
leading edge technologies for the advancement of
food and agriculture industries.

In terms to develop new distribution of fruits in the
new system of wholesale market, postharvest
handling system are one of the most important to
improve in most of the activities from production to
consumers.
1.2   Current Status of Post Harvest Handling in
      Malaysia

 Post-Harvest handling - a major problem in the development of
 the fruit industry in Malaysia.
 Rough handling - resulted in severe damage and losses to the
 fruits when the products reach to the market.
 The need for proper handling of produce at post harvest stage is
 not given proper attention - most cases better handling
 practices may not necessarily benefit the fruit producers in term
 of monetary return.
 However, better handling systems have been practiced by some
 growers on highly priced fruits such as starfruit, jackfruit and
 guava, especially for export markets. Further improvement is
 needed as to give better return to the growers and producers.
Harvesting and handling produce

             Product Quality
Quality is the combination of a product’s
 characteristics that are critical to meet
  customers expectations and needs.
Product Quality
                     Internal
                     Flesh colour
                       Texture
   External
                       Flavour
      Colour
                       Aroma
     Blemish
      Disease
       Size
      Shape
 Crispness/Wilting
    Packaging
The main problems of post harvest handling of fruits in
Malaysia:

 (i) In appropriate production practices – small farm size and
      poor production practices cause by insufficient knowledge
      and high production cost.
 (ii) Rough jungle tracking - leads to mechanical injury of fruits
      and vegetables.
(iii) Poor agri-business management – improper practices from
      farm to market, affecting fruit quality control for example,
      used of unsuitable container or without container during
      transportation.
(iv) Inadequate post harvest management systems throughout the
     commodity chain, horticulture production suffer from high
     pre and post harvest losses mainly due to inadequate and
     insufficient knowledge about managed processing capacity,
     cold chain infrastructure, packaging material and post harvest
     system.
(v) Improper pest and diseases managements – fruits was infected
     with bacteria and viruses even at farm level and also the
     various post harvest handling stages and market distribution.
(vi) Limited training capacity – the need for well trained farm
     worker at all levels to assure product quality.
(vii) Lack of packing house and cooling facility and cold chain
      maintenance. There are many cold rooms are available at
      FAMA packing house complexes for temporary storage. It is
      important to provide enough cold chain facilities throughout
      the handling path taken by the produce right after harvesting
      until the market. Sufficient number of cold truck must be
      provided to transport the produce under continuously
      refrigerated condition. Proper packing house operation has
      been practiced only by several large fruit producers and
      exporters. Small fruit and vegetable growers handle their
      produce in small packing sheds nearly the farm itself.
(viii) Fruits and vegetables in Malaysia normally been
       graded to the grade system agreed by both the
       seller and buyer. Uniform standards for some fruits
       (such as papaya, carambola, pineapple) and
       vegetables (such as chilli) have been produced by
       the Standards and Industrial Research Institute of
       Malaysia (SIRIM).
1.3 Solution of the Problem

To provide effective technology transfer for post harvest
handling system (techniques of harvesting, transportation,
pre-cooling, sorting, grading, washing, treatments,
packaging,      labelling,   ripening/degreening/flavour
development, storage, distribution):
  Increased promotion for agri-business and technology
  transfer by government and private sector
  More cooperation between government agencies (from
  production to marketing)
Increased training, seminar, conference, symposium,
exhibition
Introduce licence/certificate to company who adopt
good post harvest technology handling (to create
competition and enforcement)
Cooperation with mass media for education and
promotion
FAMA has already planned for this activities and
the project is ongoing. Therefore, only the post
harvest handling system need to be improve
further.
There are many aspects of postharvest handling
operations that need to be looked into in future
research and some of them are listed below:

 Pre-cooling of produce
 Physical and chemical postharvest treatments
 Modified and controlled atmosphere packaging
 Cold chain system
 Refrigerated transport
Improved packaging for distribution
Pesticide residue monitoring
Cooperative handling systems
Minimal processing
Grading and standardisation
Non-destructive measurement
Modelling and simulation
Minimal Processing
» Easy to handle
  • Can arrange straight on the
    container
  • Quality control (2-3 weeks)
Fresh-cut: Fresh produce,
peeled, sliced, nicely packed
and ready for immediate
consumption
Become very popular
      Need to be combined
   with Quality Assurance
   System (QAS)
Ready to eat
Minimal waste
Better organoleptic
properties (advance
maturity)
Overcome peeling and
preparation problems (latex,
thorns, heavy)
Efficient space utilization
Jackfruit
Pineapple   •   Limau Madu
Durian      •   Mangosteen
Pomelo      •   Mixed fruits
            •   Some vegetables
Domestic markets (retail shops,
supermarkets, hypermarkets)
Regional markets (Singapore,
Brunei)
Distant markets By air and sea
(Hong Kong, Japan, Europe)
Challenges of the Agricultural Sector

 1.       Globalization and Free Trade
          - world market trade is now open –
            competition is very intense

     2.   High Expectation of Consumers
          - demand for safe and high quality food.




35
Challenges of the Agricultural Sector
 3.   Commitment to sustainable agriculture
      - food importers and buyers are committed to
      the principles of sustainable agriculture.

 4.   Sanitary and Phytosanitary controls imposed
      by importers are critical for the international
      trade of fresh fruit and vegetables.

 5.   Bottom line – major manufacturers and buyers
      are now demanding agricultural products that
      are produced in a safe and sustainable way and
      conforming to standards of GAP.
36
Supply chain management
Fresh market – 6 members

                   1       Farmer

               2         Collector


               3        Transporter

                       Wholesaler or
               4         trader


               5           Retailer


               6        Consumer
GAP – MALAYSIA
                         CROP
      Malaysian Farm Good Agricultural practice
      ( SALM- Skim Amalan Ladang Malaysia)

      Malaysian Organic Skim ( SOM – Skim Organic
      Malaysia)




38
WHAT IS SALM ?
 A certification program to recognize farms
 that adopt Good Agricultural Practices
 (GAP), operate in a sustainable and an
 environmentally friendly way, considering
 workers health and safety and yield
 produces that are of quality and safe for
 consumption
MALAYSIAN FARM CERTIFICATION SCHEME FOR
  GOOD AGRICULTURAL PRACTICE (SALM)

                    Launched by DOA (2002)
                    Malaysian GAP
                    Aimed at giving
                    recognition to farms
                    adopting GAP
                    Produce high quality and
                    safe produce for
                    consumers
SALM CERTIFIED FARMS
FARMERS WITH SALM CERTIFICATION
GOOD QUALITY PRODUCE BEING
PACKED AND TRANSPORTED FOR SALE
TO CONSUMERS
SALM Products promotion in Supermarkets
ORGANIC CERTIFICATION IN MALAYSIA




        SOM            OAM
MALAYSIAN ORGANIC SCHEME
                        (SOM)
  Skim Organik Malaysia (SOM

A certification programme under
Department Of Agriculture that gives
recognition to growers who cultivate
their crop plants according to the
criteria/requirements spelt out in the
Malaysian Standard MS 1529 : 2001 The
Production, Processing, Labelling and
Marketing of Plant Based Organically
Produced Foods.
Procedure

Application
Site inspection/evaluation
Verification of farm practices
Analysis of farm produce, water and inputs
LOGO




       TM
Organic farms
SOM CERTIFIED FARM
KAHANG ORGANIC
RICE ECO FARM
(SOM 1.03)
FOOD SAFETY
 Food Assurance – Hazard Analysis
 and Control Critical Point ( HACCP)

The HACCP system is a science based
and systematic method that identified specific
 Hazards and measures for ensuring food safety
FOOD SAFETY
In Malaysia , Food safety system involve:

Ministry of Health
Ministry of Agriculture and Agrobase
Industry
FOOD SAFETY
This system being adopted by the agriculture
operators as a guide to food production.

Safety assurance are :
GAP, Good Animal Husbandry Practice (GAHP),
Code of Practice for Aquaculture, Good
Manufacturing Practice (GMP), Good Hygiene
Practice ( GHP)
Legal Requirement

1.   Pesticide Act 1974
2.   Enviromental Act 1974
3.   Food Act 1983
4.   Workers Health, Safety and Welfere Act 1994
:: WELCOME TO THE 7TH INTERNATIONAL POSTHARVEST SYMPOSIUM 2012
               ::




       •Pre-harvest Effects on Postharvest
       •Postharvest Physiology
       •Postharvest Technology
       •Postharvest Pathology and Entomology
       •Quality, Safety and Security
       •Handling, Packaging and Shipping Technology
       •Consumers and Marketing

       Visit- http://www.mardi.gov.my
Post Harvest Handling System of Tropical Fruits in Malaysia 2012

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Post Harvest Handling System of Tropical Fruits in Malaysia 2012

  • 1. “Post Harvest Quality and Food Safety of Tropical Fruit Production in South East Asian Countries”, Bangkok, Thailand, 30 April – 4 May 2012 POST HARVEST HANDLING SYSTEM OF TROPICAL FRUITS IN MALAYSIA NUR IZALIN MOHAMAD ZAHARI SAIFUL BAHRI SA’ARI FOOD TECHNOLOGY RESEARCH CENTRE, MARDI G.P.O. BOX 12301, 50774 KUALA LUMPUR 12301,
  • 2. 1.0 Introduction Malaysia comprises Peninsular Malaysia and the state of Sabah and Sarawak. Peninsular Malaysia borded by Thailand in the North and Singapore in the South. Across the sea from the Peninsular are the Bornean states of Sarawak and Sabah. Peninsular Malaysia covers an area of 132 000 km2, while the combined of Sabah and Sarawak covers area of 198 000 km2. The capital city, Kuala Lumpur is located in Wilayah Persekutuan on the west coast of Peninsular Malaysia. A population of Malaysia is approximately 27 million people.
  • 5. Agriculture represents about 26% of the Gross Domestic Product. From total cultivated area in Malaysia, 90% was industrial crops (oil palm, rubber, paddy, herbs, coconut, flowers) and 6.4% for fruits and 3.6% for vegetables. The commercial fruit types devided in two categories; seasonal (mango, rambutan, durian, dokong, mangosteen) non-seasonal (carambola, pineapple, melons, guava, banana). There are also new potential fruits increased in Malaysian production such as dragon fruit, wax apple, snake fruit (salak) and pulasan.
  • 6. Consumption of fruits per capita: 2005 2010 65 kg 75 kg -90% Fruits: locally marketed - watermelon (23%) -10% - exported : - papaya (13%) (RM433 M (1998) - durian (10%) To RM514 M (2003) - carambola (9%) - banana (5%)
  • 7. Table 1: Typical tropical fruits planted in Malaysia *Source: Department of Agriculture, 2010 statistics
  • 8. Fig. 1: Example of tropical fruits cultivated in Malaysia
  • 9. New distribution of fruits in Malaysia as shown in Figure 2. Malaysia has planned to have a modern and systematic wholesale market. In achieving this plan, TEMAN (National Food Terminal) was proposed by government agency, FAMA (Federal Agricultural Marketing Authority).
  • 10. Figure 2: Current system of Malaysian wholesale market
  • 11. To protect consumer health To gain market access - Retailer requirements - Government requirements
  • 12. In the new system of wholesale market: the systematic distribution system of fruit, vegetables, flower, marine products, meats and grocery are needed. cooperation and effort between producers, government agencies and private sectors is important to realized this program supported by the improvement in whole sector production, handling, retailing and marketing technologies.
  • 13. DOA (Department of Agriculture) production MARDI development and transfer of tech. (Malaysian Agricultural Research and Development Institute) FAMA marketing of agri produce (Federal Agricultural Marketing Authority) Agriculture in Malaysia, was successfully increased Malaysian economic for commercial commodities such as palm oil, rubber and herbs. Production and commercialization of fruits and vegetables was increased gradually in the past 10 years. Recently, this sector is given priority by Malaysian government to increased national food security.
  • 14. MARDI - high responsibility to lead in science and technology for transformation of the food and agriculture industries, to develop and promote leading edge technologies for the advancement of food and agriculture industries. In terms to develop new distribution of fruits in the new system of wholesale market, postharvest handling system are one of the most important to improve in most of the activities from production to consumers.
  • 15. 1.2 Current Status of Post Harvest Handling in Malaysia Post-Harvest handling - a major problem in the development of the fruit industry in Malaysia. Rough handling - resulted in severe damage and losses to the fruits when the products reach to the market. The need for proper handling of produce at post harvest stage is not given proper attention - most cases better handling practices may not necessarily benefit the fruit producers in term of monetary return. However, better handling systems have been practiced by some growers on highly priced fruits such as starfruit, jackfruit and guava, especially for export markets. Further improvement is needed as to give better return to the growers and producers.
  • 16. Harvesting and handling produce Product Quality Quality is the combination of a product’s characteristics that are critical to meet customers expectations and needs.
  • 17. Product Quality Internal Flesh colour Texture External Flavour Colour Aroma Blemish Disease Size Shape Crispness/Wilting Packaging
  • 18. The main problems of post harvest handling of fruits in Malaysia: (i) In appropriate production practices – small farm size and poor production practices cause by insufficient knowledge and high production cost. (ii) Rough jungle tracking - leads to mechanical injury of fruits and vegetables. (iii) Poor agri-business management – improper practices from farm to market, affecting fruit quality control for example, used of unsuitable container or without container during transportation.
  • 19. (iv) Inadequate post harvest management systems throughout the commodity chain, horticulture production suffer from high pre and post harvest losses mainly due to inadequate and insufficient knowledge about managed processing capacity, cold chain infrastructure, packaging material and post harvest system. (v) Improper pest and diseases managements – fruits was infected with bacteria and viruses even at farm level and also the various post harvest handling stages and market distribution. (vi) Limited training capacity – the need for well trained farm worker at all levels to assure product quality.
  • 20. (vii) Lack of packing house and cooling facility and cold chain maintenance. There are many cold rooms are available at FAMA packing house complexes for temporary storage. It is important to provide enough cold chain facilities throughout the handling path taken by the produce right after harvesting until the market. Sufficient number of cold truck must be provided to transport the produce under continuously refrigerated condition. Proper packing house operation has been practiced only by several large fruit producers and exporters. Small fruit and vegetable growers handle their produce in small packing sheds nearly the farm itself.
  • 21. (viii) Fruits and vegetables in Malaysia normally been graded to the grade system agreed by both the seller and buyer. Uniform standards for some fruits (such as papaya, carambola, pineapple) and vegetables (such as chilli) have been produced by the Standards and Industrial Research Institute of Malaysia (SIRIM).
  • 22. 1.3 Solution of the Problem To provide effective technology transfer for post harvest handling system (techniques of harvesting, transportation, pre-cooling, sorting, grading, washing, treatments, packaging, labelling, ripening/degreening/flavour development, storage, distribution): Increased promotion for agri-business and technology transfer by government and private sector More cooperation between government agencies (from production to marketing)
  • 23. Increased training, seminar, conference, symposium, exhibition Introduce licence/certificate to company who adopt good post harvest technology handling (to create competition and enforcement) Cooperation with mass media for education and promotion
  • 24. FAMA has already planned for this activities and the project is ongoing. Therefore, only the post harvest handling system need to be improve further.
  • 25. There are many aspects of postharvest handling operations that need to be looked into in future research and some of them are listed below: Pre-cooling of produce Physical and chemical postharvest treatments Modified and controlled atmosphere packaging Cold chain system Refrigerated transport
  • 26. Improved packaging for distribution Pesticide residue monitoring Cooperative handling systems Minimal processing Grading and standardisation Non-destructive measurement Modelling and simulation
  • 28.
  • 29. » Easy to handle • Can arrange straight on the container • Quality control (2-3 weeks)
  • 30.
  • 31. Fresh-cut: Fresh produce, peeled, sliced, nicely packed and ready for immediate consumption Become very popular Need to be combined with Quality Assurance System (QAS)
  • 32. Ready to eat Minimal waste Better organoleptic properties (advance maturity) Overcome peeling and preparation problems (latex, thorns, heavy) Efficient space utilization
  • 33. Jackfruit Pineapple • Limau Madu Durian • Mangosteen Pomelo • Mixed fruits • Some vegetables
  • 34. Domestic markets (retail shops, supermarkets, hypermarkets) Regional markets (Singapore, Brunei) Distant markets By air and sea (Hong Kong, Japan, Europe)
  • 35. Challenges of the Agricultural Sector 1. Globalization and Free Trade - world market trade is now open – competition is very intense 2. High Expectation of Consumers - demand for safe and high quality food. 35
  • 36. Challenges of the Agricultural Sector 3. Commitment to sustainable agriculture - food importers and buyers are committed to the principles of sustainable agriculture. 4. Sanitary and Phytosanitary controls imposed by importers are critical for the international trade of fresh fruit and vegetables. 5. Bottom line – major manufacturers and buyers are now demanding agricultural products that are produced in a safe and sustainable way and conforming to standards of GAP. 36
  • 37. Supply chain management Fresh market – 6 members 1 Farmer 2 Collector 3 Transporter Wholesaler or 4 trader 5 Retailer 6 Consumer
  • 38. GAP – MALAYSIA CROP Malaysian Farm Good Agricultural practice ( SALM- Skim Amalan Ladang Malaysia) Malaysian Organic Skim ( SOM – Skim Organic Malaysia) 38
  • 39. WHAT IS SALM ? A certification program to recognize farms that adopt Good Agricultural Practices (GAP), operate in a sustainable and an environmentally friendly way, considering workers health and safety and yield produces that are of quality and safe for consumption
  • 40. MALAYSIAN FARM CERTIFICATION SCHEME FOR GOOD AGRICULTURAL PRACTICE (SALM) Launched by DOA (2002) Malaysian GAP Aimed at giving recognition to farms adopting GAP Produce high quality and safe produce for consumers
  • 42. FARMERS WITH SALM CERTIFICATION
  • 43. GOOD QUALITY PRODUCE BEING PACKED AND TRANSPORTED FOR SALE TO CONSUMERS
  • 44. SALM Products promotion in Supermarkets
  • 45. ORGANIC CERTIFICATION IN MALAYSIA SOM OAM
  • 46.
  • 47. MALAYSIAN ORGANIC SCHEME (SOM) Skim Organik Malaysia (SOM A certification programme under Department Of Agriculture that gives recognition to growers who cultivate their crop plants according to the criteria/requirements spelt out in the Malaysian Standard MS 1529 : 2001 The Production, Processing, Labelling and Marketing of Plant Based Organically Produced Foods.
  • 48. Procedure Application Site inspection/evaluation Verification of farm practices Analysis of farm produce, water and inputs
  • 49.
  • 50. LOGO TM
  • 52. SOM CERTIFIED FARM KAHANG ORGANIC RICE ECO FARM (SOM 1.03)
  • 53. FOOD SAFETY Food Assurance – Hazard Analysis and Control Critical Point ( HACCP) The HACCP system is a science based and systematic method that identified specific Hazards and measures for ensuring food safety
  • 54. FOOD SAFETY In Malaysia , Food safety system involve: Ministry of Health Ministry of Agriculture and Agrobase Industry
  • 55. FOOD SAFETY This system being adopted by the agriculture operators as a guide to food production. Safety assurance are : GAP, Good Animal Husbandry Practice (GAHP), Code of Practice for Aquaculture, Good Manufacturing Practice (GMP), Good Hygiene Practice ( GHP)
  • 56. Legal Requirement 1. Pesticide Act 1974 2. Enviromental Act 1974 3. Food Act 1983 4. Workers Health, Safety and Welfere Act 1994
  • 57. :: WELCOME TO THE 7TH INTERNATIONAL POSTHARVEST SYMPOSIUM 2012 :: •Pre-harvest Effects on Postharvest •Postharvest Physiology •Postharvest Technology •Postharvest Pathology and Entomology •Quality, Safety and Security •Handling, Packaging and Shipping Technology •Consumers and Marketing Visit- http://www.mardi.gov.my