Post-harvest & Processing Technologies Sali Ndindeng Grain Quality & Post-harvest Technologist Africa Rice Center TAAT Rice Compact Launch and Knowledge Sharing Workshop 6 - 7 September 2018 M’be, Bouake Cote d’Ivoire

1. Project Kick-Off Workshop 6th - 7th September
2018
Post-harvest & Processing
Technologies
Sali Ndindeng
Grain Quality & Post-harvest Technologist
Africa Rice Center

2. Project Kick-Off Workshop 6th - 7th September
2018
Outline of Presentation
• Highlights of the TASK for Post-harvest and Processing
• Post-harvest and processing technologies earmarked under TAAT
• Strategy to ensure fairness and cost-effectiveness of deploying Post-
harvest and processing technologies.
• Promotion of technologies, high quality rice and rice-based products
for markets.
• Highlights of expected outcomes of TAAT Post-harvest and Processing
Technology deployment.

3. Project Kick-Off Workshop 6th - 7th September
2018
TASK: Post-harvest and Processing
A.3.4 Out-scaling of proven rice quality enhancement
technologies and innovations
Task #1 Procurement of demonstration equipment
Task #2
Fabrication of equipment and installation of the GEM rice
parboiling facility and ASI threshers
Task #3
Promotion of technologies, high quality rice and rice-
based products for markets

4. Project Kick-Off Workshop 6th - 7th September
2018
Post-harvest and processing technologies
earmarked under TAAT
Mini-ASI-THRESHER
Threshing capacity: 1-1.5 tons/ha;
Engine power: 18-24 HP diesel Engine;
Dimensions: 1.7x2.1x2.7 m;
Weight: 850 kg;
Cabin material: Mile steal 2 mm;
Tricycle driven
Grain loss: <1.5%
Task 3.4.2: Fabrication and installation of a 500-700 kg/day GEM rice parboiler, Rice
grader (1.5-2 ton/hr) and ASI threshers (1.0-1.5 tons/ha).
Benin= 1
Cote d’Ivoire= 1
Nigeria = 2,
Cameroon =1

5. Project Kick-Off Workshop 6th - 7th September
2018
Post-harvest and processing technologies
earmarked under TAAT
MILLING COMPONENT: PADDY CLEANER
The chassis: Mile steel of 20 mm thickness
Electric or diesel motor : 1 HP
Screens: Stainless steel with pore size of diameter
5 et 3.5
Three evacuation channels.
Task 3.4.2: Fabrication and installation of a 500-700 kg/day GEM rice parboiler, Rice
grader (1.5-2 ton/hr) and ASI threshers (1.0-1.5 tons/ha).
Benin= 1
Cote d’Ivoire= 1
Nigeria = 1
Mali = 1
Cameroon =1

6. Project Kick-Off Workshop 6th - 7th September
2018
Post-harvest and processing technologies
earmarked under TAAT
Equipment Description Qty Picture
1 GEM Soaking
tank
Height:2.4 m
Diameter: 1.2 m
Height of support from ground = 0.82 m
Material: Stainless steel: Inox 304L
1
2. GEM Steaming
tank
Height: 0.5m
Diameter: 0.68 m
Material : Stainless steel : Inox 304L
2
3. GEM Steaming
basket
Height: 0.38 m
Diameter: 0.64 m
Material : Stainless steel : Inox 316L
2
Task 3.4.2: Fabrication and installation of a 500-700 kg/day GEM rice parboiler, Rice
grader (1.5-2 ton/hr) and ASI threshers (1.0-1.5 tons/ha).
GEM PARBOILING TECHNOLOGY

7. Project Kick-Off Workshop 6th - 7th September
2018
Post-harvest and processing technologies
earmarked under TAAT
Task 3.4.2: Fabrication and installation of a 500-700 kg/day GEM rice parboiler, Rice
grader (1.5-2 ton/hr) and ASI threshers (1.0-1.5 tons/ha).
GEM PARBOILING TECHNOLOGY
Equipment Description Qty Picture
4. Rail and chain
hoist (6 m)
Length (3 meter) 2
Rice husk
Gasifier stove
Height: 0.80
Diameter: 0.30 m
Material: Mile steel thickness 4mm for
gasification bed and 5mm for burner
2
Wood Brick
stove
Improved rocket stove made with
baked bricks with refractory properties.
1

8. Project Kick-Off Workshop 6th - 7th September
2018
Post-harvest and processing technologies
earmarked under TAAT
Task 3.4.2: Fabrication and installation of a 500-700 kg/day GEM rice parboiler, Rice
grader (1.5-2 ton/hr) and ASI threshers (1.0-1.5 tons/ha).
GEM PARBOILING TECHNOLOGY
Equipment Description Qty Picture
Tarpaulin Tarpaulin 14 m by 7 m for GEM parboilers
(Blue: light-duty tarp 0.005–0.006 in (0.13–0.15
mm)
3
Protective clothing
and utensils for rice
parboiling
(Working jacket,
protective cap,
industrial glooves
and shoes)
30 each
Benin= 1
Cote d’Ivoire= 2
Nigeria = 2,
Mali = 1
Cameroon =1

9. Project Kick-Off Workshop 6th - 7th September
2018
Post-harvest and processing technologies
earmarked under TAAT
MILLING COMPONENT: DEHUSKER/POLOLISHER
TASK 3.4.1: Procurement and demonstration of three improved rice color sorters (1.5-4 ton/hr) and
two rice mills (500-750 kg/hr) for the provision of milling ($0.019/kg) and sorting ( $0.028/kg)
services to rice processors by youth enterprises who are member of the innovation platform
Power: Electric or diesel Motor depending on site of installation.
Capacity: 500-750 kg per hour.
Parts: Polisher & Screen: Stainless Steel
Husk & Bran: Separate
Cote d’Ivoire= 1
Cameroon =1

10. Project Kick-Off Workshop 6th - 7th September
2018
Post-harvest and processing technologies
earmarked under TAAT
MILLING COMPONENT: RICE GRADER
The chassis: Mile steel of 20 mm thickness
Electric or diesel motor : 1 HP
Screens: Stainless steel with pore size of diameter
3, 2.5 and 1.7
Four evacuation channels.
Task 3.4.2: Fabrication and installation of a 500-700 kg/day GEM rice parboiler, Rice
grader (1.5-2 ton/hr) and ASI threshers (1.0-1.5 tons/ha).
Benin= 1
Cote d’Ivoire= 1
Nigeria = 1
Mali = 1
Cameroon =1

11. Project Kick-Off Workshop 6th - 7th September
2018
Post-harvest and processing technologies
earmarked under TAAT
MILLING COMPONENT: COLOR SORTER
TASK 3.4.1: Procurement and demonstration of three improved rice color sorters (1.5-4 ton/hr) and
two rice mills (500-750 kg/hr) for the provision of milling ($0.019/kg) and sorting ( $0.028/kg)
services to rice processors by youth enterprises who are member of the innovation platform
The characteristics of the color sorter to be supplied
under this request are (Channels: 128; Output: 1.5-4
ton/hr; Sorting accuracy: > 99.9%; Optimized
carryover: <10:1; Channels preset for primary sorting
and re-sorting : 96:32; Voltage 220, 50 HZ; Main
power: 1.12KW; Power of heater: 1.6; Air Pressure:
0.4-0.8 MPA; Air consumption: 600-1800 l/min;
Weight: 720 kg; Dimension: 1.4x1x1.8m)
Elevators: 2 Benin = 1
Cote d’Ivoire= 1
Nigeria =1

12. Project Kick-Off Workshop 6th - 7th September
2018
Strategy to ensure fairness and cost-effectiveness
Imported Equipment
• Africa Rice Procurement Unit will handle all transactions related to the
selection of in-country suppliers.
• Quotations will be accepted from suppliers that have the legal right to
operate in countries where the equipment will be installed.
• Suppliers must show proof that they have previously supplied and
installed the equipment.
• AfricaRice and relevant partners will supervise first time installation
under this project. The procurement of equipment and the labor
needed for installation will be handled by the selected supplier.
• Subsequent supply and installation of the equipment by the selected
supplier will be controlled for conformity with quality standards by
AfricaRice before payment.

13. Project Kick-Off Workshop 6th - 7th September
2018
Strategy to ensure fairness and cost-effectiveness
Locally Fabricated Equipment
• Africa Rice Procurement Unit will handle all transactions related to selection of
fabricators that will supply the technology.
• Quotations will be accepted from fabricators that have the legal right to operate in
countries where the equipment will be installed. Fabricators who have not received
training on the fabrication of the equipment are also encouraged to apply.
• AfricaRice and other relevant partners will visit the potential suppliers to access
their capacity to supply the equipment within the expected time frame.
• AfricaRice and relevant partners will supervise the construction of a standard
sample equipment at the site of the selected in-country supplier and its installation
at a selected innovation platform. The procurement of materials and the labor
needed for the construction of this standard equipment will be handled by the
selected supplier.
• Subsequent supply and installation of the equipment by the selected supplier will
be controlled for conformity with quality standards by AfricaRice before payment.

14. Project Kick-Off Workshop 6th - 7th September
2018
TASK 3.43: Promotion of technologies, high quality
rice and rice-based products for markets
• Support private sector package design, labelling and
branding of products.
• Product promotional events (Trade fairs)
• Communication: TV, Radio, Blogs
• Exchanges visits to share knowledge and
experiences

15. Project Kick-Off Workshop 6th - 7th September
2018
Expected outcomes of TAAT Post-harvest and
Processing Technology deployment
• Increased income and employment
• EX: At least 90000 actors (parboilers, millers and traders) – 30000 per country at the
end of Year 2 – benefit from improved rice sorting services and record a net increase in
income of $3.8 per beneficiary. The assumption is that each system will sort 3 ton/hour
at a cost of $28.8 per ton with an added value of $19 per ton.
• Improved health due to improved diets for poor and vulnerable people
• Ex: Improved parboiling, grading and sorting technology has generated at least 500000
tons of good quality and nutritious rice – 100000 tons per country at the end of Year 2.
• Environment sustainability improved
• Ex: Twelve parboiling sites use rice husk cook stoves for parboiling instead of wood
stoves. Reduced deforestation related to parboiling activity achieved in target sites. The
assumption is that parboilers are using 160 kg of wood to parboil a ton of paddy.

16. Project Kick-Off Workshop 6th - 7th September
2018
Thank You