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The inuence of self-induced and restraint stresses
on crack development in a reinforced concrete wall
subjected to early-age thermalshrinkage eects
MSc. Eng. Agnieszka KNOPPIK-WRÓBEL
Silesian University of Technology
Faculty of Civil Engineering
Brno, Czech Republic, 26 Jan 2012
Introduction
Numerical model
Analysis of RC wall
Conclusions
Thermalmoisture eects
Thermalshrinkage cracking
Introduction
concrete curing
cement hydration process
dissipation of heat and migration of moisture
temperature and moisture gradients
stresses
self-induced  restraint stresses in structure
Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
Introduction
Numerical model
Analysis of RC wall
Conclusions
Thermalmoisture eects
Thermalshrinkage cracking
Introduction
thermalmoisture eects
massive structures
block foundations,
gravity dams
medium-thick restrained structures
RC walls of tanks,
nuclear containments,
abutments
Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
Introduction
Numerical model
Analysis of RC wall
Conclusions
Thermalmoisture eects
Thermalshrinkage cracking
Crack development in RC walls
Cracks in RC walls
high L/H - external restraint
mainly restraint stresses
Figure 1: Real cracks observed in RC wall
Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
Introduction
Numerical model
Analysis of RC wall
Conclusions
Thermal and moisture analysis
Thermalshrinkage strains
Stress analysis
Implementation
General assumptions
1 phenomenological model
decoupling of thermalmoisture and mechanical elds
full coupling of thermalmoisture elds
2 stress state determined under the assumption that
thermalmoisture strains have distort character
3 viscoelastoviscoplastic material model of concrete
Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
Introduction
Numerical model
Analysis of RC wall
Conclusions
Thermal and moisture analysis
Thermalshrinkage strains
Stress analysis
Implementation
Thermal and moisture analysis
Coupled thermalmoisture equations
˙T = div(αTT gradT + αTW gradc) +
1
cbρ
qv
˙c = div(αWW gradc + αWT gradT) − Kqv
Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
Introduction
Numerical model
Analysis of RC wall
Conclusions
Thermal and moisture analysis
Thermalshrinkage strains
Stress analysis
Implementation
Thermalshrinkage strains
Imposed thermalshrinkage strains εn:
volumetric strains
dεn = dεn
x dεn
y dεn
z 0 0 0
calculated based on predetermined temperature and humidity
dεn
x = dεn
y = dεn
z = αT dT + αW dW
Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
Introduction
Numerical model
Analysis of RC wall
Conclusions
Thermal and moisture analysis
Thermalshrinkage strains
Stress analysis
Implementation
Stress analysis
viscoelastic area
˙σ = Dve( ˙ε − ˙εn − ˙εc)
viscoelastoviscoplastic area
˙σ = Dve ( ˙ε − ˙εn − ˙εc − ˙εvp)
Figure 2: Failure surface
possibility of crack occurrence
sl =
τoct
τf
oct
Figure 3: Damage intensity factor
Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
Introduction
Numerical model
Analysis of RC wall
Conclusions
Thermal and moisture analysis
Thermalshrinkage strains
Stress analysis
Implementation
Implementation
A set of programs:
TEMWIL
thermalmoisture elds
MAFEM
stress analysis
Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
Introduction
Numerical model
Analysis of RC wall
Conclusions
Input data
Thermalmoisture analysis
Stress analysis
Material, technological and geometrical data
concrete fcm = 35 MPa, fctm = 3 MPa and Ecm = 32 GPa;
steel class RB400;
cement type CEM I 42.5R, 375 kg/m3;
temp.: ambient Tz = 25◦C, initial of concrete Tp = 25◦C;
wooden formwork of 1.8 cm plywood - removed after 28 days,
no insulation, protection of top surface with foil.
20.0 m
0.7m
4.0m
4.0 m
0.7 m
Z
Y
X
0.4 m
Figure 4: Geometry and nite element mesh of analysed walls
Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
Introduction
Numerical model
Analysis of RC wall
Conclusions
Input data
Thermalmoisture analysis
Stress analysis
Thermalmoisture elds
Figure 5: Temperature distribution in the wall [◦C] after 1.2 days
Figure 6: Moisture distribution in the wall (x100) after 1.2 days
Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
Introduction
Numerical model
Analysis of RC wall
Conclusions
Input data
Thermalmoisture analysis
Stress analysis
Temperature and moisture distribution in section
25
28
31
34
37
40
43
temperature [°C] with formwork for 28 days
with formwork for 3 days
70 cm
15
18
21
24
27
30
33
temperature [°C]
with formwork 
for 28 days
with formwork 
for 3 days
40 cm
Figure 7: Temperature distribution at the thickness the wall [◦C] after 3.5 days
12.0
12.5
13.0
13.5
14.0
14.5
15.0
moisture content
(x100), m3/m3
with formwork for 28 days
with formwork for 3 days
70 cm
12.0
12.5
13.0
13.5
14.0
14.5
15.0
moisture content
(x100), m3/m3
with formwork 
for 28 days
with formwork 
for 3 days
40 cm
Figure 8: Moisture content distribution at the thickness the wall [◦C] after 3.5 days
Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
Introduction
Numerical model
Analysis of RC wall
Conclusions
Input data
Thermalmoisture analysis
Stress analysis
Stress maps
Figure 9: Development of temperatures
and resulting stresses
Figure 10: Stress distribution and
deformation of the wall
Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
Introduction
Numerical model
Analysis of RC wall
Conclusions
Input data
Thermalmoisture analysis
Stress analysis
Total stresses
1.0
1.5
2.0
a
70‐cm thick wall
‐2.0
‐1.5
‐1.0
‐0.5
0.0
0.5
0 2 4 6 8 10 12 14 16 18 20
Stress, MPa
Time, days
interior
surface
1.0
1.5
2.0
a
40‐cm thick wall
‐2.0
‐1.5
‐1.0
‐0.5
0.0
0.5
0 2 4 6 8 10 12 14 16 18 20
Stress, MP
Time, days
interior
surface
Figure 11: Total stress development in time
Heating
phase
interior
surface
70‐cm 
thick wall
Cooling
phase
4.0 m
‐2.0 ‐1.0 0.0 1.0 2.0
Stress, MPa
phase
‐2.0 ‐1.0 0.0 1.0 2.0
Stress, MPa
phase
0.7 m
Heating
phase
interior
surface
40‐cm 
thick wall
Cooling
phase
4.0 m
‐2.0 ‐1.0 0.0 1.0 2.0
Stress, MPa
phase
‐2.0 ‐1.0 0.0 1.0 2.0
Stress, MPa
phase
0.7 m
Figure 12: Total stress distribution at the height of the wall (XY = 0)
Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
Introduction
Numerical model
Analysis of RC wall
Conclusions
Input data
Thermalmoisture analysis
Stress analysis
Self-induced stresses
1.0
1.5
2.0
a
70‐cm thick wall
‐2.0
‐1.5
‐1.0
‐0.5
0.0
0.5
0 2 4 6 8 10 12 14 16 18 20
Stress, MP
Time, days
interior
surface
1.0
1.5
2.0
a
40‐cm thick wall
‐2.0
‐1.5
‐1.0
‐0.5
0.0
0.5
0 2 4 6 8 10 12 14 16 18 20
Stress, MP
Time, days
interior
surface
Figure 13: Self-induced stress development in time (EF 0)
70‐cm 
thick wall
Heating
phase
interior
surface
Cooling
phase
4.0 m
‐2.0 ‐1.0 0.0 1.0 2.0
Stress, MPa
phase
‐2.0 ‐1.0 0.0 1.0 2.0
Stress, MPa
phase
0.7 m
40‐cm 
thick wall
Heating
phase
interior
surface
Cooling
phase
4.0 m
‐2.0 ‐1.0 0.0 1.0 2.0
Stress, MPa
phase
‐2.0 ‐1.0 0.0 1.0 2.0
Stress, MPa
phase
0.7 m
Figure 14: Self-induced stress distribution at the height of the wall (XY = 0)
Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
Introduction
Numerical model
Analysis of RC wall
Conclusions
Conclusions
1 Thermalshrinkage cracking of massive cocnrete structures is a
well-known problem.
2 Thermalshrinkage cracking aects medium-thick elements if
externally-restrained.
3 Restraint stresses play the main role.
4 Self-induced stresses share depends directly on the thickness of
the element.
Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
Juniorstav 2012
Brno, Czech Republic, 26 Jan 2012

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Juniorstav 2012 Presentation on "The in uence of self-induced and restraint stresses on crack development in a reinforced concrete wall subjected to early-age thermal-shrinkage effects"

  • 1. The inuence of self-induced and restraint stresses on crack development in a reinforced concrete wall subjected to early-age thermalshrinkage eects MSc. Eng. Agnieszka KNOPPIK-WRÓBEL Silesian University of Technology Faculty of Civil Engineering Brno, Czech Republic, 26 Jan 2012
  • 2. Introduction Numerical model Analysis of RC wall Conclusions Thermalmoisture eects Thermalshrinkage cracking Introduction concrete curing cement hydration process dissipation of heat and migration of moisture temperature and moisture gradients stresses self-induced restraint stresses in structure Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
  • 3. Introduction Numerical model Analysis of RC wall Conclusions Thermalmoisture eects Thermalshrinkage cracking Introduction thermalmoisture eects massive structures block foundations, gravity dams medium-thick restrained structures RC walls of tanks, nuclear containments, abutments Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
  • 4. Introduction Numerical model Analysis of RC wall Conclusions Thermalmoisture eects Thermalshrinkage cracking Crack development in RC walls Cracks in RC walls high L/H - external restraint mainly restraint stresses Figure 1: Real cracks observed in RC wall Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
  • 5. Introduction Numerical model Analysis of RC wall Conclusions Thermal and moisture analysis Thermalshrinkage strains Stress analysis Implementation General assumptions 1 phenomenological model decoupling of thermalmoisture and mechanical elds full coupling of thermalmoisture elds 2 stress state determined under the assumption that thermalmoisture strains have distort character 3 viscoelastoviscoplastic material model of concrete Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
  • 6. Introduction Numerical model Analysis of RC wall Conclusions Thermal and moisture analysis Thermalshrinkage strains Stress analysis Implementation Thermal and moisture analysis Coupled thermalmoisture equations ˙T = div(αTT gradT + αTW gradc) + 1 cbρ qv ˙c = div(αWW gradc + αWT gradT) − Kqv Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
  • 7. Introduction Numerical model Analysis of RC wall Conclusions Thermal and moisture analysis Thermalshrinkage strains Stress analysis Implementation Thermalshrinkage strains Imposed thermalshrinkage strains εn: volumetric strains dεn = dεn x dεn y dεn z 0 0 0 calculated based on predetermined temperature and humidity dεn x = dεn y = dεn z = αT dT + αW dW Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
  • 8. Introduction Numerical model Analysis of RC wall Conclusions Thermal and moisture analysis Thermalshrinkage strains Stress analysis Implementation Stress analysis viscoelastic area ˙σ = Dve( ˙ε − ˙εn − ˙εc) viscoelastoviscoplastic area ˙σ = Dve ( ˙ε − ˙εn − ˙εc − ˙εvp) Figure 2: Failure surface possibility of crack occurrence sl = τoct τf oct Figure 3: Damage intensity factor Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
  • 9. Introduction Numerical model Analysis of RC wall Conclusions Thermal and moisture analysis Thermalshrinkage strains Stress analysis Implementation Implementation A set of programs: TEMWIL thermalmoisture elds MAFEM stress analysis Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
  • 10. Introduction Numerical model Analysis of RC wall Conclusions Input data Thermalmoisture analysis Stress analysis Material, technological and geometrical data concrete fcm = 35 MPa, fctm = 3 MPa and Ecm = 32 GPa; steel class RB400; cement type CEM I 42.5R, 375 kg/m3; temp.: ambient Tz = 25◦C, initial of concrete Tp = 25◦C; wooden formwork of 1.8 cm plywood - removed after 28 days, no insulation, protection of top surface with foil. 20.0 m 0.7m 4.0m 4.0 m 0.7 m Z Y X 0.4 m Figure 4: Geometry and nite element mesh of analysed walls Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
  • 11. Introduction Numerical model Analysis of RC wall Conclusions Input data Thermalmoisture analysis Stress analysis Thermalmoisture elds Figure 5: Temperature distribution in the wall [◦C] after 1.2 days Figure 6: Moisture distribution in the wall (x100) after 1.2 days Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
  • 12. Introduction Numerical model Analysis of RC wall Conclusions Input data Thermalmoisture analysis Stress analysis Temperature and moisture distribution in section 25 28 31 34 37 40 43 temperature [°C] with formwork for 28 days with formwork for 3 days 70 cm 15 18 21 24 27 30 33 temperature [°C] with formwork  for 28 days with formwork  for 3 days 40 cm Figure 7: Temperature distribution at the thickness the wall [◦C] after 3.5 days 12.0 12.5 13.0 13.5 14.0 14.5 15.0 moisture content (x100), m3/m3 with formwork for 28 days with formwork for 3 days 70 cm 12.0 12.5 13.0 13.5 14.0 14.5 15.0 moisture content (x100), m3/m3 with formwork  for 28 days with formwork  for 3 days 40 cm Figure 8: Moisture content distribution at the thickness the wall [◦C] after 3.5 days Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
  • 13. Introduction Numerical model Analysis of RC wall Conclusions Input data Thermalmoisture analysis Stress analysis Stress maps Figure 9: Development of temperatures and resulting stresses Figure 10: Stress distribution and deformation of the wall Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
  • 14. Introduction Numerical model Analysis of RC wall Conclusions Input data Thermalmoisture analysis Stress analysis Total stresses 1.0 1.5 2.0 a 70‐cm thick wall ‐2.0 ‐1.5 ‐1.0 ‐0.5 0.0 0.5 0 2 4 6 8 10 12 14 16 18 20 Stress, MPa Time, days interior surface 1.0 1.5 2.0 a 40‐cm thick wall ‐2.0 ‐1.5 ‐1.0 ‐0.5 0.0 0.5 0 2 4 6 8 10 12 14 16 18 20 Stress, MP Time, days interior surface Figure 11: Total stress development in time Heating phase interior surface 70‐cm  thick wall Cooling phase 4.0 m ‐2.0 ‐1.0 0.0 1.0 2.0 Stress, MPa phase ‐2.0 ‐1.0 0.0 1.0 2.0 Stress, MPa phase 0.7 m Heating phase interior surface 40‐cm  thick wall Cooling phase 4.0 m ‐2.0 ‐1.0 0.0 1.0 2.0 Stress, MPa phase ‐2.0 ‐1.0 0.0 1.0 2.0 Stress, MPa phase 0.7 m Figure 12: Total stress distribution at the height of the wall (XY = 0) Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
  • 15. Introduction Numerical model Analysis of RC wall Conclusions Input data Thermalmoisture analysis Stress analysis Self-induced stresses 1.0 1.5 2.0 a 70‐cm thick wall ‐2.0 ‐1.5 ‐1.0 ‐0.5 0.0 0.5 0 2 4 6 8 10 12 14 16 18 20 Stress, MP Time, days interior surface 1.0 1.5 2.0 a 40‐cm thick wall ‐2.0 ‐1.5 ‐1.0 ‐0.5 0.0 0.5 0 2 4 6 8 10 12 14 16 18 20 Stress, MP Time, days interior surface Figure 13: Self-induced stress development in time (EF 0) 70‐cm  thick wall Heating phase interior surface Cooling phase 4.0 m ‐2.0 ‐1.0 0.0 1.0 2.0 Stress, MPa phase ‐2.0 ‐1.0 0.0 1.0 2.0 Stress, MPa phase 0.7 m 40‐cm  thick wall Heating phase interior surface Cooling phase 4.0 m ‐2.0 ‐1.0 0.0 1.0 2.0 Stress, MPa phase ‐2.0 ‐1.0 0.0 1.0 2.0 Stress, MPa phase 0.7 m Figure 14: Self-induced stress distribution at the height of the wall (XY = 0) Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
  • 16. Introduction Numerical model Analysis of RC wall Conclusions Conclusions 1 Thermalshrinkage cracking of massive cocnrete structures is a well-known problem. 2 Thermalshrinkage cracking aects medium-thick elements if externally-restrained. 3 Restraint stresses play the main role. 4 Self-induced stresses share depends directly on the thickness of the element. Agnieszka Knoppik-Wróbel Self-induced vs. restraint stresses in early-age RC wall
  • 17. Juniorstav 2012 Brno, Czech Republic, 26 Jan 2012