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Heizer Chapter 02
1.
© 2008 Prentice
Hall, Inc. 2 – 1 Operations Management Chapter 2 –Chapter 2 – Operations Strategy inOperations Strategy in a Global Environmenta Global Environment PowerPoint presentation to accompanyPowerPoint presentation to accompany Heizer/RenderHeizer/Render Principles of Operations Management, 7ePrinciples of Operations Management, 7e Operations Management, 9eOperations Management, 9e
2.
© 2008 Prentice
Hall, Inc. 2 – 2 OutlineOutline Global Company Profile: BoeingGlobal Company Profile: Boeing A Global View of OperationsA Global View of Operations Cultural and Ethical IssuesCultural and Ethical Issues Developing Missions AndDeveloping Missions And StrategiesStrategies MissionMission StrategyStrategy
3.
© 2008 Prentice
Hall, Inc. 2 – 3 OutlineOutline –– ContinuedContinued Achieving Competitive AdvantageAchieving Competitive Advantage Through OperationsThrough Operations Competing On DifferentiationCompeting On Differentiation Competing On CostCompeting On Cost Competing On ResponseCompeting On Response Ten Strategic OM DecisionsTen Strategic OM Decisions
4.
© 2008 Prentice
Hall, Inc. 2 – 4 OutlineOutline –– ContinuedContinued Issues In Operations StrategyIssues In Operations Strategy ResearchResearch PreconditionsPreconditions DynamicsDynamics
5.
© 2008 Prentice
Hall, Inc. 2 – 5 OutlineOutline –– ContinuedContinued Strategy Development andStrategy Development and ImplementationImplementation Critical Success Factors and CoreCritical Success Factors and Core CompetenciesCompetencies Build and Staff the OrganizationBuild and Staff the Organization Integrate OM with Other ActivitiesIntegrate OM with Other Activities
6.
© 2008 Prentice
Hall, Inc. 2 – 6 OutlineOutline –– ContinuedContinued Global Operations StrategyGlobal Operations Strategy OptionsOptions International StrategyInternational Strategy Multidomestic StrategyMultidomestic Strategy Global StrategyGlobal Strategy Transnational StrategyTransnational Strategy
7.
© 2008 Prentice
Hall, Inc. 2 – 7 Learning ObjectivesLearning Objectives 1.1. Define mission and strategyDefine mission and strategy 2.2. Identify and explain three strategicIdentify and explain three strategic approaches to competitiveapproaches to competitive advantageadvantage 3.3. Identify and define the 10 decisionsIdentify and define the 10 decisions of operations managementof operations management When you complete this chapter youWhen you complete this chapter you should be able to:should be able to:
8.
© 2008 Prentice
Hall, Inc. 2 – 8 Learning ObjectivesLearning Objectives 4.4. Identify five OM strategy insightsIdentify five OM strategy insights provided by PIMS researchprovided by PIMS research 5.5. Identify and explain four globalIdentify and explain four global operations strategy optionsoperations strategy options When you complete this chapter youWhen you complete this chapter you should be able to:should be able to:
9.
© 2008 Prentice
Hall, Inc. 2 – 9 Global StrategiesGlobal Strategies Boeing – sales and production areBoeing – sales and production are worldwideworldwide Benetton – moves inventory to storesBenetton – moves inventory to stores around the world faster than itsaround the world faster than its competition by building flexibility intocompetition by building flexibility into design, production, and distributiondesign, production, and distribution Sony – purchases components fromSony – purchases components from suppliers in Thailand, Malaysia, andsuppliers in Thailand, Malaysia, and around the worldaround the world
10.
© 2008 Prentice
Hall, Inc. 2 – 10 Global StrategiesGlobal Strategies Volvo – considered a Swedish companyVolvo – considered a Swedish company but it is controlled by an Americanbut it is controlled by an American company, Ford. The current Volvo S40 iscompany, Ford. The current Volvo S40 is built in Belgium and shares its platformbuilt in Belgium and shares its platform with the Mazda 3 built in Japan and thewith the Mazda 3 built in Japan and the Ford Focus built in Europe.Ford Focus built in Europe. Haier – A Chinese company, producesHaier – A Chinese company, produces compact refrigerators (it has one-third ofcompact refrigerators (it has one-third of the US market) and wine cabinets (it hasthe US market) and wine cabinets (it has half of the US market) in South Carolinahalf of the US market) in South Carolina
11.
© 2008 Prentice
Hall, Inc. 2 – 11 Some MultinationalSome Multinational CorporationsCorporations % Sales% Sales % Assets% Assets OutsideOutside OutsideOutside HomeHome HomeHome HomeHome % Foreign% Foreign CompanyCompany CountryCountry CountryCountry CountryCountry WorkforceWorkforce CiticorpCiticorp USAUSA 3434 4646 NANA Colgate-Colgate- USAUSA 7272 6363 NANA PalmolivePalmolive DowDow USAUSA 6060 5050 NANA ChemicalChemical GilletteGillette USAUSA 6262 5353 NANA HondaHonda JapanJapan 6363 3636 NANA IBMIBM USAUSA 5757 4747 5151
12.
© 2008 Prentice
Hall, Inc. 2 – 12 Some MultinationalSome Multinational CorporationsCorporations % Sales% Sales % Assets% Assets OutsideOutside OutsideOutside HomeHome HomeHome HomeHome % Foreign% Foreign CompanyCompany CountryCountry CountryCountry CountryCountry WorkforceWorkforce ICIICI BritainBritain 7878 5050 NANA NestleNestle SwitzerlandSwitzerland 9898 9595 9797 PhilipsPhilips NetherlandsNetherlands 9494 8585 8282 ElectronicsElectronics SiemensSiemens GermanyGermany 5151 NANA 3838 UnileverUnilever Britain &Britain & 9595 7070 6464 NetherlandsNetherlands
13.
© 2008 Prentice
Hall, Inc. 2 – 13 Some Boeing Suppliers (787)Some Boeing Suppliers (787) FirmFirm CountryCountry ComponentComponent LatecoereLatecoere FranceFrance Passenger doorsPassenger doors LabinelLabinel FranceFrance WiringWiring DassaultDassault FranceFrance Design andDesign and PLM softwarePLM software Messier-BugattiMessier-Bugatti FranceFrance Electric brakesElectric brakes ThalesThales FranceFrance Electrical powerElectrical power conversion systemconversion system and integratedand integrated standby flight displaystandby flight display Messier-DowtyMessier-Dowty FranceFrance Landing gear structureLanding gear structure DiehlDiehl GermanyGermany Interior lightingInterior lighting
14.
© 2008 Prentice
Hall, Inc. 2 – 14 Some Boeing Suppliers (787)Some Boeing Suppliers (787) FirmFirm CountryCountry ComponentComponent CobhamCobham UKUK Fuel pumps and valvesFuel pumps and valves Rolls-RoyceRolls-Royce UKUK EnginesEngines Smiths AerospaceSmiths Aerospace UKUK Central computerCentral computer systemsystem BAE SYSTEMSBAE SYSTEMS UKUK ElectronicsElectronics Alenia AeronauticsAlenia Aeronautics ItalyItaly Upper centerUpper center fuselage &fuselage & horizontal stabilizerhorizontal stabilizer Toray IndustriesToray Industries JapanJapan Carbon fiber forCarbon fiber for wing and tail unitswing and tail units
15.
© 2008 Prentice
Hall, Inc. 2 – 15 Some Boeing Suppliers (787)Some Boeing Suppliers (787) FirmFirm CountryCountry ComponentComponent Fuji HeavyFuji Heavy JapanJapan Center wing boxCenter wing box IndustriesIndustries Kawasaki HeavyKawasaki Heavy JapanJapan Forward fuselage,Forward fuselage, IndustriesIndustries fixed section of wing,fixed section of wing, landing gear welllanding gear well Teijin SeikiTeijin Seiki JapanJapan Hydraulic actuatorsHydraulic actuators Mitsubishi HeavyMitsubishi Heavy JapanJapan Wing boxWing box IndustriesIndustries Chengdu AircraftChengdu Aircraft ChinaChina RudderRudder GroupGroup Hafei AviationHafei Aviation ChinaChina PartsParts
16.
© 2008 Prentice
Hall, Inc. 2 – 16 Some Boeing Suppliers (787)Some Boeing Suppliers (787) FirmFirm CountryCountry ComponentComponent Korean AviationKorean Aviation SouthSouth WingtipsWingtips KoreaKorea SaabSaab SwedenSweden Cargo access doorsCargo access doors
17.
© 2008 Prentice
Hall, Inc. 2 – 17 Reasons to GlobalizeReasons to Globalize Reasons to GlobalizeReasons to Globalize 1.1. Reduce costs (labor, taxes, tariffs, etc.)Reduce costs (labor, taxes, tariffs, etc.) 2.2. Improve supply chainImprove supply chain 3.3. Provide better goods and servicesProvide better goods and services 4.4. Understand marketsUnderstand markets 5.5. Learn to improve operationsLearn to improve operations 6.6. Attract and retain global talentAttract and retain global talent TangibleTangible ReasonsReasons IntangibleIntangible ReasonsReasons
18.
© 2008 Prentice
Hall, Inc. 2 – 18 Reduce CostsReduce Costs Foreign locations with lower wageForeign locations with lower wage rates can lower direct and indirectrates can lower direct and indirect costscosts MaquiladorasMaquiladoras World Trade Organization (WTO)World Trade Organization (WTO) North American Free TradeNorth American Free Trade Agreement (NAFTA)Agreement (NAFTA) APEC, SEATO, MERCOSURAPEC, SEATO, MERCOSUR European Union (EU)European Union (EU)
19.
© 2008 Prentice
Hall, Inc. 2 – 19 Improve the Supply ChainImprove the Supply Chain Locating facilities closer toLocating facilities closer to unique resourcesunique resources Auto design to CaliforniaAuto design to California Athletic shoe production to ChinaAthletic shoe production to China Perfume manufacturing in FrancePerfume manufacturing in France
20.
© 2008 Prentice
Hall, Inc. 2 – 20 Provide Better GoodsProvide Better Goods and Servicesand Services Objective and subjectiveObjective and subjective characteristics of goods andcharacteristics of goods and servicesservices On-time deliveriesOn-time deliveries Cultural variablesCultural variables Improved customer serviceImproved customer service
21.
© 2008 Prentice
Hall, Inc. 2 – 21 Understand MarketsUnderstand Markets Interacting with foreign customersInteracting with foreign customers and suppliers can lead to newand suppliers can lead to new opportunitiesopportunities Cell phoneCell phone design fromdesign from EuropeEurope Cell phoneCell phone fads fromfads from JapanJapan Extend the product life cycleExtend the product life cycle
22.
© 2008 Prentice
Hall, Inc. 2 – 22 Learn to Improve OperationsLearn to Improve Operations Remain open to the free flow ofRemain open to the free flow of ideasideas General Motors partnered with aGeneral Motors partnered with a Japanese auto manufacturer toJapanese auto manufacturer to learnlearn Equipment and layout have beenEquipment and layout have been improved using Scandinavianimproved using Scandinavian ergonomic competenceergonomic competence
23.
© 2008 Prentice
Hall, Inc. 2 – 23 Attract and Retain GlobalAttract and Retain Global TalentTalent Offer better employmentOffer better employment opportunitiesopportunities Better growth opportunities andBetter growth opportunities and insulation against unemploymentinsulation against unemployment Relocate unneeded personnel toRelocate unneeded personnel to more prosperous locationsmore prosperous locations Incentives for people who like toIncentives for people who like to traveltravel
24.
© 2008 Prentice
Hall, Inc. 2 – 24 Cultural and Ethical IssuesCultural and Ethical Issues Cultures can be quite differentCultures can be quite different Attitudes can be quite differentAttitudes can be quite different towardstowards PunctualityPunctuality Lunch breaksLunch breaks EnvironmentEnvironment IntellectualIntellectual propertyproperty ThieveryThievery BriberyBribery Child laborChild labor
25.
© 2008 Prentice
Hall, Inc. 2 – 25 You May Wish To ConsiderYou May Wish To Consider National literacy rateNational literacy rate Rate of innovationRate of innovation Rate of technologyRate of technology changechange Number of skilledNumber of skilled workersworkers Political stabilityPolitical stability Product liability lawsProduct liability laws Export restrictionsExport restrictions Variations in languageVariations in language Work ethicWork ethic Tax ratesTax rates InflationInflation Availability of rawAvailability of raw materialsmaterials Interest ratesInterest rates PopulationPopulation Number of miles ofNumber of miles of highwayhighway Phone systemPhone system
26.
© 2008 Prentice
Hall, Inc. 2 – 26 Match Product & ParentMatch Product & Parent Braun HouseholdBraun Household AppliancesAppliances Firestone TiresFirestone Tires Godiva ChocolateGodiva Chocolate Haagen-Dazs IceHaagen-Dazs Ice CreamCream Jaguar AutosJaguar Autos MGM MoviesMGM Movies Lamborghini AutosLamborghini Autos Alpo PetfoodsAlpo Petfoods 1.1. VolkswagenVolkswagen 2.2. BridgestoneBridgestone 3.3. Campbell SoupCampbell Soup 4.4. Ford Motor CompanyFord Motor Company 5.5. GilletteGillette 6.6. NestléNestlé 7.7. PillsburyPillsbury 8.8. SonySony
27.
© 2008 Prentice
Hall, Inc. 2 – 27 Match Product & ParentMatch Product & Parent Braun HouseholdBraun Household AppliancesAppliances Firestone TiresFirestone Tires Godiva ChocolateGodiva Chocolate Haagen-Dazs IceHaagen-Dazs Ice CreamCream Jaguar AutosJaguar Autos MGM MoviesMGM Movies Lamborghini AutosLamborghini Autos Alpo PetfoodsAlpo Petfoods 1.1. VolkswagenVolkswagen 2.2. BridgestoneBridgestone 3.3. Campbell SoupCampbell Soup 4.4. Ford Motor CompanyFord Motor Company 5.5. GilletteGillette 6.6. NestléNestlé 7.7. PillsburyPillsbury 8.8. SonySony
28.
© 2008 Prentice
Hall, Inc. 2 – 28 Match Product & CountryMatch Product & Country Braun HouseholdBraun Household AppliancesAppliances Firestone TiresFirestone Tires Godiva ChocolateGodiva Chocolate Haagen-Daz IceHaagen-Daz Ice CreamCream Jaguar AutosJaguar Autos MGM MoviesMGM Movies Lamborghini AutosLamborghini Autos Alpo Pet FoodsAlpo Pet Foods 1.1. Great BritainGreat Britain 2.2. GermanyGermany 3.3. JapanJapan 4.4. United StatesUnited States 5.5. SwitzerlandSwitzerland
29.
© 2008 Prentice
Hall, Inc. 2 – 29 Match Product & CountryMatch Product & Country Braun HouseholdBraun Household AppliancesAppliances Firestone TiresFirestone Tires Godiva ChocolateGodiva Chocolate Haagen-Daz IceHaagen-Daz Ice CreamCream Jaguar AutosJaguar Autos MGM MoviesMGM Movies Lamborghini AutosLamborghini Autos Alpo Pet FoodsAlpo Pet Foods 1.1. Great BritainGreat Britain 2.2. GermanyGermany 3.3. JapanJapan 4.4. United StatesUnited States 5.5. SwitzerlandSwitzerland
30.
© 2008 Prentice
Hall, Inc. 2 – 30 Developing Missions andDeveloping Missions and StrategiesStrategies MissionMission statements tell anstatements tell an organization where it is goingorganization where it is going TheThe StrategyStrategy tells thetells the organization how to get thereorganization how to get there
31.
© 2008 Prentice
Hall, Inc. 2 – 31 MissionMission Mission - where areMission - where are you going?you going? Organization’sOrganization’s purpose for beingpurpose for being Answers ‘What doAnswers ‘What do we provide society?’we provide society?’ Provides boundariesProvides boundaries and focusand focus
32.
© 2008 Prentice
Hall, Inc. 2 – 32 FedExFedEx FedEx is committed to our People-Service-ProfitFedEx is committed to our People-Service-Profit philosophy. We will produce outstanding financialphilosophy. We will produce outstanding financial returns by providing total reliable, competitivelyreturns by providing total reliable, competitively superior, global air-ground transportation of highsuperior, global air-ground transportation of high priority goods and documents that require rapid,priority goods and documents that require rapid, time-certain delivery. Equally important, positivetime-certain delivery. Equally important, positive control of each package will be maintained usingcontrol of each package will be maintained using real time electronic tracking and tracing systems. Areal time electronic tracking and tracing systems. A complete record of each shipment and delivery willcomplete record of each shipment and delivery will be presented with our request for payment. We willbe presented with our request for payment. We will be helpful, courteous, and professional to each otherbe helpful, courteous, and professional to each other and the public. We will strive to have a completelyand the public. We will strive to have a completely satisfied customer at the end of each transaction.satisfied customer at the end of each transaction. Figure 2.2Figure 2.2
33.
© 2008 Prentice
Hall, Inc. 2 – 33 MerckMerck The mission of Merck is to provideThe mission of Merck is to provide society with superior products andsociety with superior products and services - innovations and solutionsservices - innovations and solutions that improve the quality of life andthat improve the quality of life and satisfy customer needs - to providesatisfy customer needs - to provide employees with meaningful work andemployees with meaningful work and advancement opportunities andadvancement opportunities and investors with a superior rate of returninvestors with a superior rate of return Figure 2.2Figure 2.2
34.
© 2008 Prentice
Hall, Inc. 2 – 34 Hard Rock CafeHard Rock Cafe Our Mission: To spread the spirit of Rock ‘n’Our Mission: To spread the spirit of Rock ‘n’ Roll by delivering an exceptionalRoll by delivering an exceptional entertainment and dining experience. Weentertainment and dining experience. We are committed to being an important,are committed to being an important, contributing member of our community andcontributing member of our community and offering the Hard Rock family a fun, healthy,offering the Hard Rock family a fun, healthy, and nurturing work environment whileand nurturing work environment while ensuring our long-term success.ensuring our long-term success. Figure 2.2Figure 2.2
35.
© 2008 Prentice
Hall, Inc. 2 – 35 Arnold Palmer HospitalArnold Palmer Hospital Arnold Palmer Hospital is a healingArnold Palmer Hospital is a healing environment providing family-centeredenvironment providing family-centered care with compassion, comfort andcare with compassion, comfort and respect… when it matters the most.respect… when it matters the most. Figure 2.2Figure 2.2
36.
© 2008 Prentice
Hall, Inc. 2 – 36 Benefit to Society Mission Factors Affecting MissionFactors Affecting Mission Philosophy and Values Profitability and Growth Environment Customers Public Image
37.
© 2008 Prentice
Hall, Inc. 2 – 37 Sample MissionsSample Missions Sample Company MissionSample Company Mission To manufacture and service an innovative, growing, and profitable worldwide microwave communications business that exceeds our customers’ expectations. Sample Operations Management MissionSample Operations Management Mission To produce products consistent with the company’s mission as the worldwide low-cost manufacturer. Figure 2.3Figure 2.3
38.
© 2008 Prentice
Hall, Inc. 2 – 38 Sample MissionsSample Missions Figure 2.3Figure 2.3 Sample OM Department MissionsSample OM Department Missions Product design To design and produce products and services with outstanding quality and inherent customer value. Quality management To attain the exceptional value that is consistent with our company mission and marketing objectives by close attention to design, procurement, production, and field service operations Process design To determine and design or produce the production process and equipment that will be compatible with low-cost product, high quality, and good quality of work life at economical cost.
39.
© 2008 Prentice
Hall, Inc. 2 – 39 Sample MissionsSample Missions Figure 2.3Figure 2.3 Sample OM Department MissionsSample OM Department Missions Location To locate, design, and build efficient and economical facilities that will yield high value to the company, its employees, and the community. Layout design To achieve, through skill, imagination, and resourcefulness in layout and work methods, production effectiveness and efficiency while supporting a high quality of work life. Human resources To provide a good quality of work life, with well-designed, safe, rewarding jobs, stable employment, and equitable pay, in exchange for outstanding individual contribution from employees at all levels.
40.
© 2008 Prentice
Hall, Inc. 2 – 40 Sample MissionsSample Missions Figure 2.3Figure 2.3 Sample OM Department MissionsSample OM Department Missions Supply chain management To collaborate with suppliers to develop innovative products from stable, effective, and efficient sources of supply. Inventory To achieve low investment in inventory consistent with high customer service levels and high facility utilization. Scheduling To achieve high levels of throughput and timely customer delivery through effective scheduling. Maintenance To achieve high utilization of facilities and equipment by effective preventive maintenance and prompt repair of facilities and equipment.
41.
© 2008 Prentice
Hall, Inc. 2 – 41 Strategic ProcessStrategic Process Marketing Operations Finance/ Accounting Functional Area Missions Organization’s Mission
42.
© 2008 Prentice
Hall, Inc. 2 – 42 StrategyStrategy Action plan toAction plan to achieve missionachieve mission Functional areasFunctional areas have strategieshave strategies Strategies exploitStrategies exploit opportunities andopportunities and strengths, neutralizestrengths, neutralize threats, and avoidthreats, and avoid weaknessesweaknesses
43.
© 2008 Prentice
Hall, Inc. 2 – 43 Strategies for CompetitiveStrategies for Competitive AdvantageAdvantage Differentiation – better, or at leastDifferentiation – better, or at least differentdifferent Cost leadershipCost leadership –– cheapercheaper Response – rapid responseResponse – rapid response
44.
© 2008 Prentice
Hall, Inc. 2 – 44 Competing onCompeting on DifferentiationDifferentiation Uniqueness can go beyond both theUniqueness can go beyond both the physical characteristics and servicephysical characteristics and service attributes to encompass everythingattributes to encompass everything that impacts customer’s perception ofthat impacts customer’s perception of valuevalue Safeskin gloves – leading edge productsSafeskin gloves – leading edge products Walt Disney Magic Kingdom –Walt Disney Magic Kingdom – experience differentiationexperience differentiation Hard Rock Cafe – dining experienceHard Rock Cafe – dining experience
45.
© 2008 Prentice
Hall, Inc. 2 – 45 Competing on CostCompeting on Cost Provide the maximum value asProvide the maximum value as perceived by customer. Does notperceived by customer. Does not imply low quality.imply low quality. Southwest Airlines – secondarySouthwest Airlines – secondary airports, no frills service, efficientairports, no frills service, efficient utilization of equipmentutilization of equipment Wal-Mart – small overheads, shrinkage,Wal-Mart – small overheads, shrinkage, distribution costsdistribution costs Franz Colruyt – no bags, low light, noFranz Colruyt – no bags, low light, no music, doors on freezersmusic, doors on freezers
46.
© 2008 Prentice
Hall, Inc. 2 – 46 Competing on ResponseCompeting on Response Flexibility is matching market changes inFlexibility is matching market changes in design innovation and volumesdesign innovation and volumes Institutionalization at Hewlett-PackardInstitutionalization at Hewlett-Packard Reliability is meeting schedulesReliability is meeting schedules German machine industryGerman machine industry Timeliness is quicknessTimeliness is quickness in design, production,in design, production, and deliveryand delivery Johnson Electric,Johnson Electric, Bennigan’s, MotorolaBennigan’s, Motorola
47.
© 2008 Prentice
Hall, Inc. 2 – 47 OM’s Contribution to StrategyOM’s Contribution to Strategy Product Quality Process Location Layout Human resource Supply chain Inventory Scheduling Maintenance FLEXIBILITY: Sony’s constant innovation of new products………………………………....Design HP’s ability to lead the printer market………………………………Volume Southwest Airlines No-frills service……..…..LOW COST DELIVERY: Pizza Hut’s 5-minute guarantee at lunchtime…………………..…..………………….Speed Federal Express’s “absolutely, positively on time”………………………..….Dependability QUALITY: Motorola’s HDTV converters….……........Conformance Motorola’s pagers………………………..….Performance Caterpillar’s after-sale service on heavy equipment……………....AFTER-SALE SERVICE Fidelity Security’s broad line of mutual funds………….BROAD PRODUCT LINE Figure 2.4Figure 2.4 OperationsOperations SpecificSpecific CompetitiveCompetitive DecisionsDecisions ExamplesExamples Strategy UsedStrategy Used AdvantageAdvantage Response (Faster) Cost leadership (Cheaper) Differentiation (Better)
48.
© 2008 Prentice
Hall, Inc. 2 – 48 10 Strategic OM Decisions10 Strategic OM Decisions 1.1. Goods andGoods and service designservice design 2.2. QualityQuality 3.3. Process andProcess and capacity designcapacity design 4.4. LocationLocation selectionselection 5.5. Layout designLayout design 6.6. Human resourcesHuman resources and job designand job design 7.7. Supply chainSupply chain managementmanagement 8.8. InventoryInventory 9.9. SchedulingScheduling 10.10. MaintenanceMaintenance
49.
© 2008 Prentice
Hall, Inc. 2 – 49 Goods and Services andGoods and Services and the 10 OM Decisionsthe 10 OM Decisions OperationsOperations DecisionsDecisions GoodsGoods ServicesServices Goods andGoods and serviceservice designdesign Product is usuallyProduct is usually tangibletangible Product is notProduct is not tangibletangible QualityQuality Many objectiveMany objective standardsstandards Many subjectiveMany subjective standardsstandards ProcessProcess andand capacitycapacity designdesign Customers notCustomers not involvedinvolved Customer may beCustomer may be directly involveddirectly involved Capacity mustCapacity must match demandmatch demand Table 2.1Table 2.1
50.
© 2008 Prentice
Hall, Inc. 2 – 50 Goods and Services andGoods and Services and the 10 OM Decisionsthe 10 OM Decisions OperationsOperations DecisionsDecisions GoodsGoods ServicesServices LocationLocation selectionselection Near rawNear raw materials andmaterials and laborlabor Near customersNear customers LayoutLayout designdesign ProductionProduction efficiencyefficiency Enhances productEnhances product and productionand production HumanHuman resourcesresources and joband job designdesign Technical skills,Technical skills, consistent laborconsistent labor standards, outputstandards, output based wagesbased wages Interact withInteract with customers, laborcustomers, labor standards varystandards vary Table 2.1Table 2.1
51.
© 2008 Prentice
Hall, Inc. 2 – 51 Goods and Services andGoods and Services and the 10 OM Decisionsthe 10 OM Decisions OperationsOperations DecisionsDecisions GoodsGoods ServicesServices SupplySupply chainchain RelationshipRelationship critical to finalcritical to final productproduct Important, butImportant, but may not bemay not be criticalcritical InventoryInventory Raw materials,Raw materials, work-in-process,work-in-process, and finishedand finished goods may begoods may be heldheld Cannot be storedCannot be stored SchedulingScheduling Level schedulesLevel schedules possiblepossible Meet immediateMeet immediate customer demandcustomer demand Table 2.1Table 2.1
52.
© 2008 Prentice
Hall, Inc. 2 – 52 Goods and Services andGoods and Services and the 10 OM Decisionsthe 10 OM Decisions OperationsOperations DecisionsDecisions GoodsGoods ServicesServices MaintenanceMaintenance Often preventiveOften preventive and takes placeand takes place at production siteat production site Often “repair” andOften “repair” and takes place attakes place at customer’s sitecustomer’s site Table 2.1Table 2.1
53.
© 2008 Prentice
Hall, Inc. 2 – 53 Managing Global ServiceManaging Global Service OperationsOperations Capacity planningCapacity planning Location planningLocation planning Facilities design and layoutFacilities design and layout SchedulingScheduling Requires a different perspectiveRequires a different perspective on:on:
54.
© 2008 Prentice
Hall, Inc. 2 – 54 Process DesignProcess Design LowLow ModerateModerate HighHigh VolumeVolume HighHigh ModerateModerate LowLow VarietyofProductsVarietyofProducts Process-focused JOB SHOPS (Print shop, emergency room, machine shop, fine-dining restaurant) Repetitive (modular) focus ASSEMBLY LINE (Cars, appliances, TVs, fast-food restaurants) Product focused CONTINUOUS (steel, beer, paper, bread, institutional kitchen) Mass Customization Customization at high Volume (Dell Computer’s PC, cafeteria)
55.
© 2008 Prentice
Hall, Inc. 2 – 55 Operations Strategies forOperations Strategies for Two Drug CompaniesTwo Drug Companies Brand Name Drugs, Inc.Brand Name Drugs, Inc. Generic Drug Corp.Generic Drug Corp. CompetitiveCompetitive AdvantageAdvantage Product DifferentiationProduct Differentiation Low CostLow Cost ProductProduct Selection andSelection and DesignDesign Heavy R&D investment;Heavy R&D investment; extensive labs; focus onextensive labs; focus on development in a broaddevelopment in a broad range of drugrange of drug categoriescategories Low R&D investment;Low R&D investment; focus on developmentfocus on development of generic drugsof generic drugs QualityQuality Major priority, exceedMajor priority, exceed regulatory requirementsregulatory requirements Meets regulatoryMeets regulatory requirements on arequirements on a country by countrycountry by country basisbasis Table 2.2Table 2.2
56.
© 2008 Prentice
Hall, Inc. 2 – 56 Operations Strategies forOperations Strategies for Two Drug CompaniesTwo Drug Companies Brand Name Drugs, Inc.Brand Name Drugs, Inc. Generic Drug Corp.Generic Drug Corp. CompetitiveCompetitive AdvantageAdvantage Product DifferentiationProduct Differentiation Low CostLow Cost ProcessProcess Product and modularProduct and modular process; longprocess; long production runs inproduction runs in specialized facilities;specialized facilities; build capacity ahead ofbuild capacity ahead of demanddemand Process focused;Process focused; general processes; “jobgeneral processes; “job shop” approach, short-shop” approach, short- run production; focusrun production; focus on high utilizationon high utilization LocationLocation Still located in the cityStill located in the city where it was foundedwhere it was founded Recently moved to low-Recently moved to low- tax, low-labor-costtax, low-labor-cost environmentenvironment Table 2.2Table 2.2
57.
© 2008 Prentice
Hall, Inc. 2 – 57 Operations Strategies forOperations Strategies for Two Drug CompaniesTwo Drug Companies Brand Name Drugs, Inc.Brand Name Drugs, Inc. Generic Drug Corp.Generic Drug Corp. CompetitiveCompetitive AdvantageAdvantage Product DifferentiationProduct Differentiation Low CostLow Cost SchedulingScheduling Centralized productionCentralized production planningplanning Many short-runMany short-run products complicateproducts complicate schedulingscheduling LayoutLayout Layout supportsLayout supports automated product-automated product- focused productionfocused production Layout supportsLayout supports process-focused “jobprocess-focused “job shop” practicesshop” practices Table 2.2Table 2.2
58.
© 2008 Prentice
Hall, Inc. 2 – 58 Operations Strategies forOperations Strategies for Two Drug CompaniesTwo Drug Companies Brand Name Drugs, Inc.Brand Name Drugs, Inc. Generic Drug Corp.Generic Drug Corp. CompetitiveCompetitive AdvantageAdvantage Product DifferentiationProduct Differentiation Low CostLow Cost HumanHuman ResourcesResources Hire the best;Hire the best; nationwide searchesnationwide searches Very experienced topVery experienced top executives; otherexecutives; other personnel paid belowpersonnel paid below industry averageindustry average Supply ChainSupply Chain Long-term supplierLong-term supplier relationshipsrelationships Tends to purchaseTends to purchase competitively to findcompetitively to find bargainsbargains Table 2.2Table 2.2
59.
© 2008 Prentice
Hall, Inc. 2 – 59 Operations Strategies forOperations Strategies for Two Drug CompaniesTwo Drug Companies Brand Name Drugs, Inc.Brand Name Drugs, Inc. Generic Drug Corp.Generic Drug Corp. CompetitiveCompetitive AdvantageAdvantage Product DifferentiationProduct Differentiation Low CostLow Cost InventoryInventory High finished goodsHigh finished goods inventory to ensure allinventory to ensure all demands are metdemands are met Process focus drives upProcess focus drives up work-in-processwork-in-process inventory; finishedinventory; finished goods inventory tendsgoods inventory tends to be lowto be low MaintenanceMaintenance Highly trained staff;Highly trained staff; extensive partsextensive parts inventoryinventory Highly trained staff toHighly trained staff to meet changing demandmeet changing demand Table 2.2Table 2.2
60.
© 2008 Prentice
Hall, Inc. 2 – 60 Issues In Operations StrategyIssues In Operations Strategy Research about effectiveResearch about effective operations managementoperations management strategiesstrategies Preconditions for developingPreconditions for developing effective OM strategieseffective OM strategies The dynamics of OM strategyThe dynamics of OM strategy developmentdevelopment
61.
© 2008 Prentice
Hall, Inc. 2 – 61 Characteristics ofCharacteristics of High ROI FirmsHigh ROI Firms High product qualityHigh product quality High capacity utilizationHigh capacity utilization High operating efficiencyHigh operating efficiency Low investment intensityLow investment intensity Low direct cost per unitLow direct cost per unit From the PIMS program of the Strategic Planning InstituteFrom the PIMS program of the Strategic Planning Institute
62.
© 2008 Prentice
Hall, Inc. 2 – 62 Strategic Options to Gain aStrategic Options to Gain a Competitive AdvantageCompetitive Advantage 28% - Operations Management28% - Operations Management 18% - Marketing/distribution18% - Marketing/distribution 17% - Momentum/name recognition17% - Momentum/name recognition 16% - Quality/service16% - Quality/service 14% - Good management14% - Good management 4% - Financial resources4% - Financial resources 3% - Other3% - Other
63.
© 2008 Prentice
Hall, Inc. 2 – 63 Elements of OperationsElements of Operations Management StrategyManagement Strategy Low-cost productLow-cost product Product-line breadthProduct-line breadth Technical superiorityTechnical superiority Product characteristics/differentiationProduct characteristics/differentiation Continuing product innovationContinuing product innovation Low-price/high-value offeringsLow-price/high-value offerings Efficient, flexible operations adaptable toEfficient, flexible operations adaptable to consumersconsumers Engineering research developmentEngineering research development LocationLocation SchedulingScheduling
64.
© 2008 Prentice
Hall, Inc. 2 – 64 PreconditionsPreconditions Strengths and weaknesses of competitors andStrengths and weaknesses of competitors and possible new entrants into the marketpossible new entrants into the market Current and prospective environmental,Current and prospective environmental, technological, legal, and economic issuestechnological, legal, and economic issues The product life cycleThe product life cycle Resources available within the firm and withinResources available within the firm and within the OM functionthe OM function Integration of OM strategy with company’sIntegration of OM strategy with company’s strategy and with other functional areasstrategy and with other functional areas One must understand:One must understand:
65.
© 2008 Prentice
Hall, Inc. 2 – 65 Dynamics ofDynamics of Strategic ChangeStrategic Change Changes within the organizationChanges within the organization PersonnelPersonnel FinanceFinance TechnologyTechnology Product lifeProduct life Changes in the environmentChanges in the environment
66.
© 2008 Prentice
Hall, Inc. 2 – 66 Product Life CycleProduct Life Cycle Best period toBest period to increase marketincrease market shareshare R&D engineering isR&D engineering is criticalcritical Practical to changePractical to change price or qualityprice or quality imageimage Strengthen nicheStrengthen niche Poor time toPoor time to change image,change image, price, or qualityprice, or quality Competitive costsCompetitive costs become criticalbecome critical Defend marketDefend market positionposition Cost controlCost control criticalcritical Introduction Growth Maturity Decline CompanyStrategy/IssuesCompanyStrategy/Issues Figure 2.5Figure 2.5 Internet search enginesInternet search engines SalesSales Xbox 360Xbox 360 Drive-throughDrive-through restaurantsrestaurants CD-ROMsCD-ROMs 3 1/2”3 1/2” FloppyFloppy disksdisks LCD & plasma TVsLCD & plasma TVs Analog TVsAnalog TVs iPodsiPods
67.
© 2008 Prentice
Hall, Inc. 2 – 67 Product Life CycleProduct Life Cycle Product designProduct design andand developmentdevelopment criticalcritical FrequentFrequent product andproduct and process designprocess design changeschanges Short productionShort production runsruns High productionHigh production costscosts Limited modelsLimited models Attention toAttention to qualityquality Introduction Growth Maturity Decline OMStrategy/IssuesOMStrategy/Issues ForecastingForecasting criticalcritical Product andProduct and processprocess reliabilityreliability CompetitiveCompetitive productproduct improvementsimprovements and optionsand options Increase capacityIncrease capacity Shift towardShift toward product focusproduct focus EnhanceEnhance distributiondistribution StandardizationStandardization Less rapidLess rapid product changesproduct changes – more minor– more minor changeschanges OptimumOptimum capacitycapacity IncreasingIncreasing stability ofstability of processprocess Long productionLong production runsruns ProductProduct improvement andimprovement and cost cuttingcost cutting Little productLittle product differentiationdifferentiation CostCost minimizationminimization OvercapacityOvercapacity in thein the industryindustry Prune line toPrune line to eliminateeliminate items notitems not returningreturning good margingood margin ReduceReduce capacitycapacity Figure 2.5Figure 2.5
68.
© 2008 Prentice
Hall, Inc. 2 – 68 Strategy Analysis SWOT AnalysisSWOT Analysis Internal Strengths Internal Weaknesses External Opportunities External Threats Mission
69.
© 2008 Prentice
Hall, Inc. 2 – 69 Strategy Development ProcessStrategy Development Process Determine Corporate Mission State the reason for the firm’s existence and identify the value it wishes to create. Form a Strategy Build a competitive advantage, such as low price, design, or volume flexibility, quality, quick delivery, dependability, after- sale service, broad product lines. Environmental Analysis Identify the strengths, weaknesses, opportunities, and threats. Understand the environment, customers, industry, and competitors. Figure 2.6Figure 2.6
70.
© 2008 Prentice
Hall, Inc. 2 – 70 Strategy Development andStrategy Development and ImplementationImplementation Identify critical success factorsIdentify critical success factors Build and staff the organizationBuild and staff the organization Integrate OM with other activitiesIntegrate OM with other activities The operations manager’s job is to implement an OM strategy, provide competitive advantage, and increase productivity
71.
© 2008 Prentice
Hall, Inc. 2 – 71 Critical Success FactorsCritical Success Factors Decisions Sample Options Chapter ProductProduct Customized, or standardizedCustomized, or standardized 55 QualityQuality Define customer expectations and how to achieve themDefine customer expectations and how to achieve them 6, S66, S6 ProcessProcess Facility size, technology, capacityFacility size, technology, capacity 7, S77, S7 LocationLocation Near supplier or near customerNear supplier or near customer 88 LayoutLayout Work cells or assembly lineWork cells or assembly line 99 Human resourceHuman resource Specialized or enriched jobsSpecialized or enriched jobs 10, S1010, S10 Supply chainSupply chain Single or multiple suppliersSingle or multiple suppliers 11, S1111, S11 InventoryInventory When to reorder, how much to keep on handWhen to reorder, how much to keep on hand 12, 14, 1612, 14, 16 ScheduleSchedule Stable or fluctuating production rateStable or fluctuating production rate 13, 1513, 15 MaintenanceMaintenance Repair as required or preventive maintenanceRepair as required or preventive maintenance 1717 Marketing ServiceService DistributionDistribution PromotionPromotion Channels of distributionChannels of distribution Product positioningProduct positioning (image, functions)(image, functions) Finance/Accounting LeverageLeverage Cost of capitalCost of capital Working capitalWorking capital ReceivablesReceivables PayablesPayables Financial controlFinancial control Lines of creditLines of credit Production/Operations Figure 2.7Figure 2.7
72.
© 2008 Prentice
Hall, Inc. 2 – 72 Activity MappingActivity Mapping Courteous, but Limited Passenger Service Standardized Fleet of Boeing 737 Aircraft Competitive Advantage: Low Cost Lean, Productive Employees Short Haul, Point-to- Point Routes, Often to Secondary Airports High Aircraft Utilization Frequent, Reliable Schedules Figure 2.8
73.
© 2008 Prentice
Hall, Inc. 2 – 73 Activity MappingActivity Mapping Courteous, but Limited Passenger Service Standardized Fleet of Boeing 737 Aircraft Competitive Advantage: Low Cost Lean, Productive Employees Short Haul, Point-to- Point Routes, Often to Secondary Airports High Aircraft Utilization Frequent, Reliable Schedules Figure 2.8Figure 2.8 Automated ticketing machines No seat assignments No baggage transfers No meals (peanuts)
74.
© 2008 Prentice
Hall, Inc. 2 – 74 Activity MappingActivity Mapping Courteous, but Limited Passenger Service Standardized Fleet of Boeing 737 Aircraft Competitive Advantage: Low Cost Lean, Productive Employees Short Haul, Point-to- Point Routes, Often to Secondary Airports High Aircraft Utilization Frequent, Reliable Schedules Figure 2.8Figure 2.8 No meals (peanuts) Lower gate costs at secondary airports High number of flights reduces employee idle time between flights
75.
© 2008 Prentice
Hall, Inc. 2 – 75 Activity MappingActivity Mapping Courteous, but Limited Passenger Service Standardized Fleet of Boeing 737 Aircraft Competitive Advantage: Low Cost Lean, Productive Employees Short Haul, Point-to- Point Routes, Often to Secondary Airports High Aircraft Utilization Frequent, Reliable Schedules Figure 2.8 High number of flights reduces employee idle time between flights Saturate a city with flights, lowering administrative costs (advertising, HR, etc.) per passenger for that city Pilot training required on only one type of aircraft Reduced maintenance inventory required because of only one type of aircraft
76.
© 2008 Prentice
Hall, Inc. 2 – 76 Activity MappingActivity Mapping Courteous, but Limited Passenger Service Standardized Fleet of Boeing 737 Aircraft Competitive Advantage: Low Cost Lean, Productive Employees Short Haul, Point-to- Point Routes, Often to Secondary Airports High Aircraft Utilization Frequent, Reliable Schedules Figure 2.8Figure 2.8 Pilot training required on only one type of aircraft Reduced maintenance inventory required because of only one type of aircraft Excellent supplier relations with Boeing has aided financing
77.
© 2008 Prentice
Hall, Inc. 2 – 77 Activity MappingActivity Mapping Courteous, but Limited Passenger Service Standardized Fleet of Boeing 737 Aircraft Competitive Advantage: Low Cost Lean, Productive Employees Short Haul, Point-to- Point Routes, Often to Secondary Airports High Aircraft Utilization Frequent, Reliable Schedules Figure 2.8Figure 2.8 Reduced maintenance inventory required because of only one type of aircraft Flexible employees and standard planes aid scheduling Maintenance personnel trained only one type of aircraft 20-minute gate turnarounds Flexible union contracts
78.
© 2008 Prentice
Hall, Inc. 2 – 78 Activity MappingActivity Mapping Courteous, but Limited Passenger Service Standardized Fleet of Boeing 737 Aircraft Competitive Advantage: Low Cost Lean, Productive Employees Short Haul, Point-to- Point Routes, Often to Secondary Airports High Aircraft Utilization Frequent, Reliable Schedules Figure 2.8Figure 2.8 Automated ticketing machines Empowered employees High employee compensation Hire for attitude, then train High level of stock ownership High number of flights reduces employee idle time between flights
79.
© 2008 Prentice
Hall, Inc. 2 – 79 Four InternationalFour International Operations StrategiesOperations Strategies CostReductionConsiderationsCostReductionConsiderations HighHigh LowLow HighHighLowLow Local Responsiveness ConsiderationsLocal Responsiveness Considerations (Quick Response and/or Differentiation)(Quick Response and/or Differentiation) Import/export or license existing product Examples U.S. Steel Harley Davidson International Strategy
80.
© 2008 Prentice
Hall, Inc. 2 – 80 Four InternationalFour International Operations StrategiesOperations Strategies CostReductionConsiderationsCostReductionConsiderations HighHigh LowLow HighHighLowLow Local Responsiveness ConsiderationsLocal Responsiveness Considerations (Quick Response and/or Differentiation)(Quick Response and/or Differentiation) International Strategy Import/export or license existing product Examples U.S. Steel Harley Davidson
81.
© 2008 Prentice
Hall, Inc. 2 – 81 International StrategyInternational Strategy Import/export or license existing product Examples U.S. Steel Harley Davidson Four InternationalFour International Operations StrategiesOperations Strategies CostReductionConsiderationsCostReductionConsiderations HighHigh LowLow HighHighLowLow Local Responsiveness ConsiderationsLocal Responsiveness Considerations (Quick Response and/or Differentiation)(Quick Response and/or Differentiation) Standardized product Economies of scale Cross-cultural learning Examples Texas Instruments Caterpillar Otis Elevator Global Strategy
82.
© 2008 Prentice
Hall, Inc. 2 – 82 Four InternationalFour International Operations StrategiesOperations Strategies CostReductionConsiderationsCostReductionConsiderations HighHigh LowLow HighHighLowLow Local Responsiveness ConsiderationsLocal Responsiveness Considerations (Quick Response and/or Differentiation)(Quick Response and/or Differentiation) Standardized product Economies of scale Cross-cultural learning Examples Texas Instruments Caterpillar Otis Elevator Global Strategy International Strategy Import/export or license existing product Examples U.S. Steel Harley Davidson
83.
© 2008 Prentice
Hall, Inc. 2 – 83 Standardized product Economies of scale Cross-cultural learning Examples Texas Instruments Caterpillar Otis Elevator Global StrategyGlobal Strategy International StrategyInternational Strategy Import/export or license existing product Examples U.S. Steel Harley Davidson Four InternationalFour International Operations StrategiesOperations Strategies CostReductionConsiderationsCostReductionConsiderations HighHigh LowLow HighHighLowLow Local Responsiveness ConsiderationsLocal Responsiveness Considerations (Quick Response and/or Differentiation)(Quick Response and/or Differentiation) Use existing domestic model globally Franchise, joint ventures, subsidiaries Examples Heinz McDonald’s The Body Shop Hard Rock Cafe Multidomestic Strategy
84.
© 2008 Prentice
Hall, Inc. 2 – 84 Four InternationalFour International Operations StrategiesOperations Strategies CostReductionConsiderationsCostReductionConsiderations HighHigh LowLow HighHighLowLow Local Responsiveness ConsiderationsLocal Responsiveness Considerations (Quick Response and/or Differentiation)(Quick Response and/or Differentiation) Standardized product Economies of scale Cross-cultural learning Examples Texas Instruments Caterpillar Otis Elevator Global Strategy International Strategy Import/export or license existing product Examples U.S. Steel Harley Davidson Multidomestic Strategy Use existing domestic model globally Franchise, joint ventures, subsidiaries Examples Heinz The Body Shop McDonald’s Hard Rock Cafe
85.
© 2008 Prentice
Hall, Inc. 2 – 85 International StrategyInternational Strategy Import/export or license existing product Examples U.S. Steel Harley Davidson Multidomestic Strategy Use existing domestic model globally Franchise, joint ventures, subsidiaries Examples Heinz The Body Shop McDonald’s Hard Rock Cafe Standardized product Economies of scale Cross-cultural learning Examples Texas Instruments Caterpillar Otis Elevator Global StrategyGlobal Strategy Four InternationalFour International Operations StrategiesOperations Strategies CostReductionConsiderationsCostReductionConsiderations HighHigh LowLow HighHighLowLow Local Responsiveness ConsiderationsLocal Responsiveness Considerations (Quick Response and/or Differentiation)(Quick Response and/or Differentiation) Move material, people, ideas across national boundaries Economies of scale Cross-cultural learning Examples Coca-Cola Nestlé Transnational Strategy
86.
© 2008 Prentice
Hall, Inc. 2 – 86 Four InternationalFour International Operations StrategiesOperations Strategies CostReductionConsiderationsCostReductionConsiderations HighHigh LowLow HighHighLowLow Local Responsiveness ConsiderationsLocal Responsiveness Considerations (Quick Response and/or Differentiation)(Quick Response and/or Differentiation) Standardized product Economies of scale Cross-cultural learning Examples Texas Instruments Caterpillar Otis Elevator Global Strategy Transnational Strategy Move material, people, ideas across national boundaries Economies of scale Cross-cultural learning Examples Coca-Cola Nestlé International Strategy Import/export or license existing product Examples U.S. Steel Harley Davidson Multidomestic Strategy Use existing domestic model globally Franchise, joint ventures, subsidiaries Examples Heinz The Body Shop McDonald’s Hard Rock Cafe
87.
© 2008 Prentice
Hall, Inc. 2 – 87 Ranking CorruptionRanking Corruption RankRank CountryCountry 2006 CPI Score (out of 10)2006 CPI Score (out of 10) 11 FinlandFinland 9.69.6 11 IcelandIceland 9.69.6 11 New ZealandNew Zealand 9.69.6 55 SingaporeSingapore 9.49.4 77 SwitzerlandSwitzerland 9.19.1 1111 UKUK 8.68.6 1414 CanadaCanada 8.58.5 1515 Hong KongHong Kong 8.38.3 1616 GermanyGermany 8.08.0 1717 JapanJapan 7.67.6 2020 USA, BelgiumUSA, Belgium 7.37.3 3434 Israel, TaiwanIsrael, Taiwan 5.95.9 7070 Brazil, China, MexicoBrazil, China, Mexico 3.33.3 121121 RussiaRussia 2.52.5 LeastLeast CorruptCorrupt MostMost CorruptCorrupt Table 8.2Table 8.2
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