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Orchard picking platform
      standards


                                Keith Batten
                                July 2009


         Keith Batten & Assoc                  1
Orchard picking platform standards


• Horticulture Australian Limited (HAL) sponsored a
cross-industry project to negotiate standards for
orchard picking platforms starting late 2005


• New Zealand joined with Australia to add more weight
to the task




                      Keith Batten & Assoc               2
Orchard picking platform standards


Progress to date:
The operating standard AS 2550.10 has been published-
• Improvements to maintenance requirements
• Rules for fall-arrest systems




                        Keith Batten & Assoc            3
Orchard picking platform standards


Progress to date:
The operating standard AS 2550.10 has been published-
• Improvements to maintenance requirements
• Rules for fall-arrest systems
Design standard AS 1418.10 to be published 2009
• A separate section on Orchard platforms
• A commentary section - the only published authority on
orchard platforms



                        Keith Batten & Assoc            4
Orchard picking platform standards

A new international orchard standard ISO 16353-3 is
currently in draft
Why an international standard?




                      Keith Batten & Assoc            5
Orchard picking platform standards

A new international orchard standard ISO 16353-3 is
currently in draft
Why an international standard?
• The international platform standards do not
recognize orchard platforms and could be used to
discredit a lone Australian/NZ standard in an OH&S
prosecution or civil action.
The international standard adds credibility due to the
scrutiny by some 20 member nations




                      Keith Batten & Assoc               6
Orchard picking platform standards

A new international orchard standard ISO 16353-3 is
currently in draft
Why an international standard?
• The international platform standards do not
recognize orchard platforms and could be used to
discredit a lone Australian/NZ standard in an OH&S
prosecution or civil action.
The international standard adds credibility due to the
scrutiny by some 20 member nations
• In time we expect ISO 16368 to supersede AS 1418.10
which would leave orchard platforms unrepresented

                      Keith Batten & Assoc               7
Orchard picking platform standards



A separate Orchard platform standard –
We had to convince the Australian and International
standards committees that orchard platforms are
different.




                      Keith Batten & Assoc            8
Orchard picking platform standards




These electricity platforms are relatively sedentary
once positioned. Controls are designed to prevent
inadvertent movement – crush risk
                    Keith Batten & Assoc               9
Orchard picking platform standards



In contrast an avocado picker may pick 14
thousand pieces of fruit in a shift moving the
platform some 4 thousand times. These
controls are designed hands free so the
operator can pick with both hands.
The crush risk is less significant




                  Keith Batten & Assoc           10
Keith Batten & Assoc   11
Orchard picking platform standards


Other areas where orchard platform priorities differ
from those of industrial application are set out in the
standards and commentary attached to my paper:
• Travel speed – orchard platforms are smaller and
need to travel faster
• Platform guard rails design to clear plant debris
• Simultaneous use of controls
• Enhanced stability requirements




                      Keith Batten & Assoc                12
Orchard picking platform standards

An issue for Manufacturers
New regulations will require the platform stop once the
stability limit has been reached.




                       Keith Batten & Assoc               13
Orchard picking platform standards

An issue for Manufacturers
New regulations require the platform stop once the
stability limit has been reached.
The only way to improve stability and reset the controls
is to lower the platform




                       Keith Batten & Assoc            14
Orchard picking platform standards

An issues for Manufacturers
New regulations require the platform stop once the
stability limit has been reached.
The only way to improve stability and reset the controls
is to lower the platform
Lowering the platform can not reset the simple slope
switches currently used
A programmable slope switch will need to be developed
to increase its switching angle as the platform is
lowered.



                       Keith Batten & Assoc            15
Orchard picking platform standards

Gates - an issue for manufacturers and growers




                  Keith Batten & Assoc           16
Orchard picking platform standards

Gates - an issue for manufacturers and growers
Most common accident in Australia - operators
falling from platforms through an open gate




                  Keith Batten & Assoc           17
Orchard picking platform standards

Gates - an issue for manufacturers and growers
Most common accident in Australia - operators
falling from platforms through an open gate
NZ does not have these accidents because their
code of practice prohibits gates through the
guard rail
No problem for NZ operators




                  Keith Batten & Assoc           18
Orchard picking platform standards

Gates - an issue for manufacturers and growers
Most common accident in Australia - operators
falling from platforms through an open gate
NZ does not have these accidents because their
code of practice prohibits gates through the
guard rail
No problem for NZ operators
AS 1418.10 draft - no gates through the guard rail




                   Keith Batten & Assoc              19
Orchard picking platform standards



Risk of overturning
• Orchard platforms have been known to
overturn when operating up and down a slope
and then turn side on across the slope where
they are less stable




                Keith Batten & Assoc           20
Orchard picking platform standards



Risk of overturning
• Orchard platforms have been known to
overturn when operating up and down a slope
and then turn side on across the slope where
they are less stable
• Fundamental issue – some platforms lack
stability




                Keith Batten & Assoc           21
Orchard picking platform standards




Orchards can be planted on serious
slopes – 15 degrees here
            Keith Batten & Assoc          22
Orchard picking platform standards




Single castor three wheelers are nimble and
efficient for relatively flat areas– rated 5 to 7
degrees maximum
                   Keith Batten & Assoc             23
Orchard picking platform standards




Adding a walking beam 4-wheel drive
to the single castor improves stability
               Keith Batten & Assoc          24
Orchard picking platform standards




More stable again– dual castors
added to the walking beam make a
larger footprint
             Keith Batten & Assoc           25
Keith Batten & Assoc   26
Orchard picking platform standards




Add tracks for greater traction and stability
                Keith Batten & Assoc            27
Orchard picking platform standards


Can I leave you with this thought?




              Keith Batten & Assoc          28
Orchard picking platform standards


Can I leave you with this thought?


Standards are an agreement between
industry and the regulator as to how the
legislated requirements of the OH&S
regulation can be met.




              Keith Batten & Assoc          29
Orchard picking platform standards


Can I leave you with this thought?


Standards are an agreement between
industry and the regulator as to how the
legislated requirements of the OH&S
regulation can be met.


Growers can remain part of the
agreement by continuing an active
involvement in developing standards ?


              Keith Batten & Assoc          30
Orchard picking platform standards




  Keith Batten & Assoc           31

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Keith Batten

  • 1. Orchard picking platform standards Keith Batten July 2009 Keith Batten & Assoc 1
  • 2. Orchard picking platform standards • Horticulture Australian Limited (HAL) sponsored a cross-industry project to negotiate standards for orchard picking platforms starting late 2005 • New Zealand joined with Australia to add more weight to the task Keith Batten & Assoc 2
  • 3. Orchard picking platform standards Progress to date: The operating standard AS 2550.10 has been published- • Improvements to maintenance requirements • Rules for fall-arrest systems Keith Batten & Assoc 3
  • 4. Orchard picking platform standards Progress to date: The operating standard AS 2550.10 has been published- • Improvements to maintenance requirements • Rules for fall-arrest systems Design standard AS 1418.10 to be published 2009 • A separate section on Orchard platforms • A commentary section - the only published authority on orchard platforms Keith Batten & Assoc 4
  • 5. Orchard picking platform standards A new international orchard standard ISO 16353-3 is currently in draft Why an international standard? Keith Batten & Assoc 5
  • 6. Orchard picking platform standards A new international orchard standard ISO 16353-3 is currently in draft Why an international standard? • The international platform standards do not recognize orchard platforms and could be used to discredit a lone Australian/NZ standard in an OH&S prosecution or civil action. The international standard adds credibility due to the scrutiny by some 20 member nations Keith Batten & Assoc 6
  • 7. Orchard picking platform standards A new international orchard standard ISO 16353-3 is currently in draft Why an international standard? • The international platform standards do not recognize orchard platforms and could be used to discredit a lone Australian/NZ standard in an OH&S prosecution or civil action. The international standard adds credibility due to the scrutiny by some 20 member nations • In time we expect ISO 16368 to supersede AS 1418.10 which would leave orchard platforms unrepresented Keith Batten & Assoc 7
  • 8. Orchard picking platform standards A separate Orchard platform standard – We had to convince the Australian and International standards committees that orchard platforms are different. Keith Batten & Assoc 8
  • 9. Orchard picking platform standards These electricity platforms are relatively sedentary once positioned. Controls are designed to prevent inadvertent movement – crush risk Keith Batten & Assoc 9
  • 10. Orchard picking platform standards In contrast an avocado picker may pick 14 thousand pieces of fruit in a shift moving the platform some 4 thousand times. These controls are designed hands free so the operator can pick with both hands. The crush risk is less significant Keith Batten & Assoc 10
  • 11. Keith Batten & Assoc 11
  • 12. Orchard picking platform standards Other areas where orchard platform priorities differ from those of industrial application are set out in the standards and commentary attached to my paper: • Travel speed – orchard platforms are smaller and need to travel faster • Platform guard rails design to clear plant debris • Simultaneous use of controls • Enhanced stability requirements Keith Batten & Assoc 12
  • 13. Orchard picking platform standards An issue for Manufacturers New regulations will require the platform stop once the stability limit has been reached. Keith Batten & Assoc 13
  • 14. Orchard picking platform standards An issue for Manufacturers New regulations require the platform stop once the stability limit has been reached. The only way to improve stability and reset the controls is to lower the platform Keith Batten & Assoc 14
  • 15. Orchard picking platform standards An issues for Manufacturers New regulations require the platform stop once the stability limit has been reached. The only way to improve stability and reset the controls is to lower the platform Lowering the platform can not reset the simple slope switches currently used A programmable slope switch will need to be developed to increase its switching angle as the platform is lowered. Keith Batten & Assoc 15
  • 16. Orchard picking platform standards Gates - an issue for manufacturers and growers Keith Batten & Assoc 16
  • 17. Orchard picking platform standards Gates - an issue for manufacturers and growers Most common accident in Australia - operators falling from platforms through an open gate Keith Batten & Assoc 17
  • 18. Orchard picking platform standards Gates - an issue for manufacturers and growers Most common accident in Australia - operators falling from platforms through an open gate NZ does not have these accidents because their code of practice prohibits gates through the guard rail No problem for NZ operators Keith Batten & Assoc 18
  • 19. Orchard picking platform standards Gates - an issue for manufacturers and growers Most common accident in Australia - operators falling from platforms through an open gate NZ does not have these accidents because their code of practice prohibits gates through the guard rail No problem for NZ operators AS 1418.10 draft - no gates through the guard rail Keith Batten & Assoc 19
  • 20. Orchard picking platform standards Risk of overturning • Orchard platforms have been known to overturn when operating up and down a slope and then turn side on across the slope where they are less stable Keith Batten & Assoc 20
  • 21. Orchard picking platform standards Risk of overturning • Orchard platforms have been known to overturn when operating up and down a slope and then turn side on across the slope where they are less stable • Fundamental issue – some platforms lack stability Keith Batten & Assoc 21
  • 22. Orchard picking platform standards Orchards can be planted on serious slopes – 15 degrees here Keith Batten & Assoc 22
  • 23. Orchard picking platform standards Single castor three wheelers are nimble and efficient for relatively flat areas– rated 5 to 7 degrees maximum Keith Batten & Assoc 23
  • 24. Orchard picking platform standards Adding a walking beam 4-wheel drive to the single castor improves stability Keith Batten & Assoc 24
  • 25. Orchard picking platform standards More stable again– dual castors added to the walking beam make a larger footprint Keith Batten & Assoc 25
  • 26. Keith Batten & Assoc 26
  • 27. Orchard picking platform standards Add tracks for greater traction and stability Keith Batten & Assoc 27
  • 28. Orchard picking platform standards Can I leave you with this thought? Keith Batten & Assoc 28
  • 29. Orchard picking platform standards Can I leave you with this thought? Standards are an agreement between industry and the regulator as to how the legislated requirements of the OH&S regulation can be met. Keith Batten & Assoc 29
  • 30. Orchard picking platform standards Can I leave you with this thought? Standards are an agreement between industry and the regulator as to how the legislated requirements of the OH&S regulation can be met. Growers can remain part of the agreement by continuing an active involvement in developing standards ? Keith Batten & Assoc 30
  • 31. Orchard picking platform standards Keith Batten & Assoc 31