1. Karthik Kumar
Sebastian Schillo
Ben Baker
Jessica Thompson
Johannes Ruf
2. Introduction
Product Profile
◦ Problem Definition
◦ Concept: Product Functions and Features
◦ User Profile
Engineering Analysis
Walker Dimensioning and Parts
◦
Modeling
◦
Justification
◦
Risk Assessment
◦
Future Activities
◦ Gantt Chart
ME463 TEAM BASS DESIGN REVIEW 2
3. To design and construct a bariatric walker that
will aid or assist those weak of strength or
balance to walk in a safe and convenient
manner.
Provide support to obese or elderly
Carry additional medical items
Ensure safety
ME463 TEAM BASS DESIGN REVIEW 3
4. All aluminum
frame
Heavy-duty
lockable hinges
Ergonomic
handle bars
Reverse braking
mechanism
An in-built belt
Telescopic legs
Latched gate
entry
ME463 TEAM BASS DESIGN REVIEW 4
5. Primarily for elderly and obese users
Weight capacity of 200kg
◦ Tradeoff between weight and structure of the
walker
Requirements:
Relatively light
Strong brakes
No slip/slide when stationary
Increased protection against falling
Provisions to carry IV equipment
ME463 TEAM BASS DESIGN REVIEW 5
6. Introduction
Product Profile
◦ Problem Definition
◦ Concept: Product Functions and Features
◦ User Profile
Engineering Analysis
Walker Dimensioning and Parts
◦
Modeling
◦
Justification
◦
Risk Assessment
◦
Future Activities
◦ Gantt Chart
ME463 TEAM BASS DESIGN REVIEW 6
7. The primary features of the walker are:
◦ Adjustable height for convenience to users
◦ Foldable length for efficient storage
◦ Spring loaded door for entry and automatic closing
behind user
◦ Straps attaching to side walls, serving as fall
protection
◦ Default-locked hand brakes to ensure walker is
stationary while entering and until user ready for
motion
ME463 TEAM BASS DESIGN REVIEW 7
10. Connection of
square aluminum
pipe segments
◦ Inter-connections
and leg connections
via heavy duty
hinges, lockable at
0˚ and 180˚
ME463 TEAM BASS DESIGN REVIEW 10
11. Simple telescoping
design
◦ Pin connections set
height
◦ Larger top portion for
door attachment
◦ Easy attachment to
caster wheels
ME463 TEAM BASS DESIGN REVIEW 11
12. Torsion spring
connection to legs
◦ Allows user to only have
to open door to enter,
as door will
automatically close
behind user.
◦ Contains hooked
connection to support
straps
ME463 TEAM BASS DESIGN REVIEW 12
13. Introduction
Product Profile
◦ Problem Definition
◦ Concept: Product Functions and Features
◦ User Profile
Engineering Analysis
◦ Walker Dimensioning and Parts
Braking
◦ Modeling
◦ Justification
◦ Risk Assessment
Future Activities
◦ Gantt Chart
ME463 TEAM BASS DESIGN REVIEW 13
15. Push down the
handlebar to
unlock the brakes.
◦ Brakes locked
automatically to
guarantee that
walker will not slip.
◦ Provides high
stability for patient
while entering
walker
ME463 TEAM BASS DESIGN REVIEW 15
16. ‣ Interface to the frame is
held by bolts.
‣ Slide bearings reduce
friction while moving.
‣ Torsion spring provides
resistance against
pushing down and is
used to unlock the
brakes.
‣ Integration of functions
can be reduced at the
cost of a higher
complexity of the part
ME463 TEAM BASS DESIGN REVIEW 16
17. 4” in diameter
and width 2”.
Made of
polyurethane
Excellent for
use on wet
surfaces and
grips well on
hospital floors.
ME463 TEAM BASS DESIGN REVIEW 17
18. ‣Webbed PP
Straps
Connect to door
o
and side bar
o Purpose to
prevent or alleviate
damage from
falling
‣IV pole
connection
Screwed to front
o
leg
o Hangs down or
out
ME463 TEAM BASS DESIGN REVIEW 18
19. Introduction
Product Profile
◦ Problem Definition
◦ Concept: Product Functions and Features
◦ User Profile
Engineering Analysis
Walker Dimensioning and Parts
◦
Modeling
◦
Justification
◦
Risk Assessment
◦
Future Activities
◦ Gantt Chart
ME463 TEAM BASS DESIGN REVIEW 19
20. Buckling of Leg
Bending of Handlebar
Strength of Fall Protection
ME463 TEAM BASS DESIGN REVIEW 20
21. F
Fb = 17,528 lbs
Fmax = 440 lbs
SF = 39.84
ME463 TEAM BASS DESIGN REVIEW 21
22. F
σyield = 35,000 psi
σ = 17,378 psi
δmax = 0.37 in
SF = 2.02
ME463 TEAM BASS DESIGN REVIEW 22
23. σmax = 11,600 psi
F
σ = 698.27 psi
SF = 16.61
ME463 TEAM BASS DESIGN REVIEW 23
24. Introduction
Product Profile
◦ Problem Definition
◦ Concept: Product Functions and Features
◦ User Profile
Engineering Analysis
Walker Dimensioning and Parts
◦
Modeling
◦
Justification
◦
Risk Assessment
◦
Future Activities
◦ Gantt Chart
ME463 TEAM BASS DESIGN REVIEW 24
25. Some existing products offer:
Foldability
Intelligent braking system
Interfaces to commonly used medical devices
Fall protection
This product offers all of the above with
special emphasis on safety.
◦ Increases range of users.
ME463 TEAM BASS DESIGN REVIEW 25
26. Walker intended to support, while standing or
moving, human bodies that may be
particularly frail and may have otherwise
needed wheelchairs.
Thus, points of highest risk are:
◦ Falling
◦ Entering walker
The product has been designed primarily with these
risks in mind
ME463 TEAM BASS DESIGN REVIEW 26
27. Only when falling will the walker need to
support the entire weight of the user.
◦ Provide as much safety as possible without
reducing functionality.
◦ Belt installment can significantly prevent or lower
the consequence of most falls.
◦ Plan B: Place belt through the legs to improve front
fall protection.
Not implemented, as would reduce functionality
Handlebar designed in such a way to reduce likelihood
of front tipping, as force applied downwards and well
within base area.
ME463 TEAM BASS DESIGN REVIEW 27
28. Users of the walkers are inherently potentially
weak or fragile.
◦ While standing, users often try to lean on walker as
a support.
Wheels are default-locked.
◦ Provides stable support while entering.
Walker is back-entry with torsion spring
door.
◦ Allows users to entry directly into back from a
chair.
◦ User does not have to turn around to close and lock
door.
ME463 TEAM BASS DESIGN REVIEW 28
29. Mainly used material: 6061-T6
Aluminum alloy with magnesium & silicon
Some properties:
Min. yield strength 35000psi (241MPa)
Max. tensile strength 42000psi (290MPa)
ME463 TEAM BASS DESIGN REVIEW 29
30. Introduction
Product Profile
◦ Problem Definition
◦ Concept: Product Functions and Features
◦ User Profile
Engineering Analysis
Walker Dimensioning and Parts
◦
Modeling
◦
Justification
◦
Risk Assessment
◦
Future Activities
◦ Gantt Chart
ME463 TEAM BASS DESIGN REVIEW 30