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Karthik Kumar
  Sebastian Schillo
         Ben Baker
Jessica Thompson
     Johannes Ruf
Introduction

    Product Profile

    ◦ Problem Definition
    ◦ Concept: Product Functions and Features
    ◦ User Profile
    Engineering Analysis

        Walker Dimensioning and Parts
    ◦
        Modeling
    ◦
        Justification
    ◦
        Risk Assessment
    ◦
    Future Activities

    ◦ Gantt Chart


                             ME463 TEAM BASS DESIGN REVIEW   2
To design and construct a bariatric walker that
  will aid or assist those weak of strength or
  balance to walk in a safe and convenient
  manner.
 Provide support to obese or elderly
 Carry additional medical items
 Ensure safety




                       ME463 TEAM BASS DESIGN REVIEW   3
All aluminum
              
                  frame
                  Heavy-duty
              
                  lockable hinges
                  Ergonomic
              
                  handle bars
                  Reverse braking
              
                  mechanism
                  An in-built belt
              
                  Telescopic legs
              
                  Latched gate
              
                  entry

ME463 TEAM BASS DESIGN REVIEW        4
Primarily for elderly and obese users

    Weight capacity of 200kg

    ◦ Tradeoff between weight and structure of the
      walker
    Requirements:
    Relatively light
    Strong brakes
    No slip/slide when stationary
    Increased protection against falling
    Provisions to carry IV equipment




                            ME463 TEAM BASS DESIGN REVIEW   5
Introduction

    Product Profile

    ◦ Problem Definition
    ◦ Concept: Product Functions and Features
    ◦ User Profile
    Engineering Analysis

        Walker Dimensioning and Parts
    ◦
        Modeling
    ◦
        Justification
    ◦
        Risk Assessment
    ◦
    Future Activities

    ◦ Gantt Chart


                             ME463 TEAM BASS DESIGN REVIEW   6
The primary features of the walker are:

    ◦ Adjustable height for convenience to users
    ◦ Foldable length for efficient storage
    ◦ Spring loaded door for entry and automatic closing
      behind user
    ◦ Straps attaching to side walls, serving as fall
      protection
    ◦ Default-locked hand brakes to ensure walker is
      stationary while entering and until user ready for
      motion




                            ME463 TEAM BASS DESIGN REVIEW   7
ME463 TEAM BASS DESIGN REVIEW   8
ME463 TEAM BASS DESIGN REVIEW   9
Connection of
           
               square aluminum
               pipe segments
               ◦ Inter-connections
                 and leg connections
                 via heavy duty
                 hinges, lockable at
                 0˚ and 180˚




ME463 TEAM BASS DESIGN REVIEW          10
Simple telescoping
        
            design
            ◦ Pin connections set
              height
            ◦ Larger top portion for
              door attachment
            ◦ Easy attachment to
              caster wheels




ME463 TEAM BASS DESIGN REVIEW          11
Torsion spring
       
           connection to legs
           ◦ Allows user to only have
             to open door to enter,
             as door will
             automatically close
             behind user.
           ◦ Contains hooked
             connection to support
             straps




ME463 TEAM BASS DESIGN REVIEW      12
Introduction

    Product Profile

    ◦ Problem Definition
    ◦ Concept: Product Functions and Features
    ◦ User Profile
    Engineering Analysis

    ◦ Walker Dimensioning and Parts
      Braking
    ◦ Modeling
    ◦ Justification
    ◦ Risk Assessment
    Future Activities

    ◦ Gantt Chart


                              ME463 TEAM BASS DESIGN REVIEW   13
Caster Wheels             Handlebar
                         




                    ME463 TEAM BASS DESIGN REVIEW   14
Push down the

    handlebar to
    unlock the brakes.
    ◦ Brakes locked
      automatically to
      guarantee that
      walker will not slip.

    ◦ Provides high
      stability for patient
      while entering
      walker




                              ME463 TEAM BASS DESIGN REVIEW   15
‣ Interface to the frame is
  held by bolts.
‣ Slide bearings reduce
  friction while moving.
‣ Torsion spring provides
  resistance against
  pushing down and is
  used to unlock the
  brakes.
‣ Integration of functions
  can be reduced at the
  cost of a higher
  complexity of the part



                              ME463 TEAM BASS DESIGN REVIEW   16
4” in diameter

    and width 2”.
    Made of

    polyurethane
    Excellent for

    use on wet
    surfaces and
    grips well on
    hospital floors.




                       ME463 TEAM BASS DESIGN REVIEW   17
‣Webbed PP
                                        Straps
                                          Connect to door
                                        o

                                        and side bar
                                        o Purpose to

                                        prevent or alleviate
                                        damage from
                                        falling

‣IV pole
connection
  Screwed to front
o

leg
o Hangs down or

out


                     ME463 TEAM BASS DESIGN REVIEW             18
Introduction

    Product Profile

    ◦ Problem Definition
    ◦ Concept: Product Functions and Features
    ◦ User Profile
    Engineering Analysis

        Walker Dimensioning and Parts
    ◦
        Modeling
    ◦
        Justification
    ◦
        Risk Assessment
    ◦
    Future Activities

    ◦ Gantt Chart


                             ME463 TEAM BASS DESIGN REVIEW   19
Buckling of Leg

    Bending of Handlebar

    Strength of Fall Protection





                          ME463 TEAM BASS DESIGN REVIEW   20
F

Fb = 17,528 lbs

Fmax = 440 lbs


SF = 39.84



                  ME463 TEAM BASS DESIGN REVIEW       21
F
σyield = 35,000 psi

σ = 17,378 psi
δmax = 0.37 in

SF = 2.02




                      ME463 TEAM BASS DESIGN REVIEW   22
σmax = 11,600 psi
                                                    F
σ = 698.27 psi

SF = 16.61




                    ME463 TEAM BASS DESIGN REVIEW       23
Introduction

    Product Profile

    ◦ Problem Definition
    ◦ Concept: Product Functions and Features
    ◦ User Profile
    Engineering Analysis

        Walker Dimensioning and Parts
    ◦
        Modeling
    ◦
        Justification
    ◦
        Risk Assessment
    ◦
    Future Activities

    ◦ Gantt Chart


                             ME463 TEAM BASS DESIGN REVIEW   24
Some existing products offer:
 Foldability
 Intelligent braking system
 Interfaces to commonly used medical devices
 Fall protection


    This product offers all of the above with

    special emphasis on safety.
    ◦ Increases range of users.



                             ME463 TEAM BASS DESIGN REVIEW   25
Walker intended to support, while standing or

    moving, human bodies that may be
    particularly frail and may have otherwise
    needed wheelchairs.

    Thus, points of highest risk are:

    ◦ Falling
    ◦ Entering walker

    The product has been designed primarily with these
     risks in mind


                            ME463 TEAM BASS DESIGN REVIEW   26
Only when falling will the walker need to

    support the entire weight of the user.
    ◦ Provide as much safety as possible without
      reducing functionality.
    ◦ Belt installment can significantly prevent or lower
      the consequence of most falls.
    ◦ Plan B: Place belt through the legs to improve front
      fall protection.
      Not implemented, as would reduce functionality
      Handlebar designed in such a way to reduce likelihood
       of front tipping, as force applied downwards and well
       within base area.


                              ME463 TEAM BASS DESIGN REVIEW    27
Users of the walkers are inherently potentially

    weak or fragile.
    ◦ While standing, users often try to lean on walker as
      a support.
    Wheels are default-locked.

    ◦ Provides stable support while entering.
    Walker is back-entry with torsion spring

    door.
    ◦ Allows users to entry directly into back from a
      chair.
    ◦ User does not have to turn around to close and lock
      door.


                             ME463 TEAM BASS DESIGN REVIEW   28
Mainly used material: 6061-T6

    Aluminum alloy with magnesium & silicon



    Some properties:

    Min. yield strength 35000psi (241MPa)

    Max. tensile strength 42000psi (290MPa)





                        ME463 TEAM BASS DESIGN REVIEW   29
Introduction

    Product Profile

    ◦ Problem Definition
    ◦ Concept: Product Functions and Features
    ◦ User Profile
    Engineering Analysis

        Walker Dimensioning and Parts
    ◦
        Modeling
    ◦
        Justification
    ◦
        Risk Assessment
    ◦
    Future Activities

    ◦ Gantt Chart


                             ME463 TEAM BASS DESIGN REVIEW   30
ME463 TEAM BASS DESIGN REVIEW   31
ME463 TEAM BASS DESIGN REVIEW   32

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Me463 Final Presentation 2

  • 1. Karthik Kumar Sebastian Schillo Ben Baker Jessica Thompson Johannes Ruf
  • 2. Introduction  Product Profile  ◦ Problem Definition ◦ Concept: Product Functions and Features ◦ User Profile Engineering Analysis  Walker Dimensioning and Parts ◦ Modeling ◦ Justification ◦ Risk Assessment ◦ Future Activities  ◦ Gantt Chart ME463 TEAM BASS DESIGN REVIEW 2
  • 3. To design and construct a bariatric walker that will aid or assist those weak of strength or balance to walk in a safe and convenient manner.  Provide support to obese or elderly  Carry additional medical items  Ensure safety ME463 TEAM BASS DESIGN REVIEW 3
  • 4. All aluminum  frame Heavy-duty  lockable hinges Ergonomic  handle bars Reverse braking  mechanism An in-built belt  Telescopic legs  Latched gate  entry ME463 TEAM BASS DESIGN REVIEW 4
  • 5. Primarily for elderly and obese users  Weight capacity of 200kg  ◦ Tradeoff between weight and structure of the walker Requirements: Relatively light Strong brakes No slip/slide when stationary Increased protection against falling Provisions to carry IV equipment ME463 TEAM BASS DESIGN REVIEW 5
  • 6. Introduction  Product Profile  ◦ Problem Definition ◦ Concept: Product Functions and Features ◦ User Profile Engineering Analysis  Walker Dimensioning and Parts ◦ Modeling ◦ Justification ◦ Risk Assessment ◦ Future Activities  ◦ Gantt Chart ME463 TEAM BASS DESIGN REVIEW 6
  • 7. The primary features of the walker are:  ◦ Adjustable height for convenience to users ◦ Foldable length for efficient storage ◦ Spring loaded door for entry and automatic closing behind user ◦ Straps attaching to side walls, serving as fall protection ◦ Default-locked hand brakes to ensure walker is stationary while entering and until user ready for motion ME463 TEAM BASS DESIGN REVIEW 7
  • 8. ME463 TEAM BASS DESIGN REVIEW 8
  • 9. ME463 TEAM BASS DESIGN REVIEW 9
  • 10. Connection of  square aluminum pipe segments ◦ Inter-connections and leg connections via heavy duty hinges, lockable at 0˚ and 180˚ ME463 TEAM BASS DESIGN REVIEW 10
  • 11. Simple telescoping  design ◦ Pin connections set height ◦ Larger top portion for door attachment ◦ Easy attachment to caster wheels ME463 TEAM BASS DESIGN REVIEW 11
  • 12. Torsion spring  connection to legs ◦ Allows user to only have to open door to enter, as door will automatically close behind user. ◦ Contains hooked connection to support straps ME463 TEAM BASS DESIGN REVIEW 12
  • 13. Introduction  Product Profile  ◦ Problem Definition ◦ Concept: Product Functions and Features ◦ User Profile Engineering Analysis  ◦ Walker Dimensioning and Parts  Braking ◦ Modeling ◦ Justification ◦ Risk Assessment Future Activities  ◦ Gantt Chart ME463 TEAM BASS DESIGN REVIEW 13
  • 14. Caster Wheels Handlebar   ME463 TEAM BASS DESIGN REVIEW 14
  • 15. Push down the  handlebar to unlock the brakes. ◦ Brakes locked automatically to guarantee that walker will not slip. ◦ Provides high stability for patient while entering walker ME463 TEAM BASS DESIGN REVIEW 15
  • 16. ‣ Interface to the frame is held by bolts. ‣ Slide bearings reduce friction while moving. ‣ Torsion spring provides resistance against pushing down and is used to unlock the brakes. ‣ Integration of functions can be reduced at the cost of a higher complexity of the part ME463 TEAM BASS DESIGN REVIEW 16
  • 17. 4” in diameter  and width 2”. Made of  polyurethane Excellent for  use on wet surfaces and grips well on hospital floors. ME463 TEAM BASS DESIGN REVIEW 17
  • 18. ‣Webbed PP Straps Connect to door o and side bar o Purpose to prevent or alleviate damage from falling ‣IV pole connection Screwed to front o leg o Hangs down or out ME463 TEAM BASS DESIGN REVIEW 18
  • 19. Introduction  Product Profile  ◦ Problem Definition ◦ Concept: Product Functions and Features ◦ User Profile Engineering Analysis  Walker Dimensioning and Parts ◦ Modeling ◦ Justification ◦ Risk Assessment ◦ Future Activities  ◦ Gantt Chart ME463 TEAM BASS DESIGN REVIEW 19
  • 20. Buckling of Leg  Bending of Handlebar  Strength of Fall Protection  ME463 TEAM BASS DESIGN REVIEW 20
  • 21. F Fb = 17,528 lbs Fmax = 440 lbs SF = 39.84 ME463 TEAM BASS DESIGN REVIEW 21
  • 22. F σyield = 35,000 psi σ = 17,378 psi δmax = 0.37 in SF = 2.02 ME463 TEAM BASS DESIGN REVIEW 22
  • 23. σmax = 11,600 psi F σ = 698.27 psi SF = 16.61 ME463 TEAM BASS DESIGN REVIEW 23
  • 24. Introduction  Product Profile  ◦ Problem Definition ◦ Concept: Product Functions and Features ◦ User Profile Engineering Analysis  Walker Dimensioning and Parts ◦ Modeling ◦ Justification ◦ Risk Assessment ◦ Future Activities  ◦ Gantt Chart ME463 TEAM BASS DESIGN REVIEW 24
  • 25. Some existing products offer:  Foldability  Intelligent braking system  Interfaces to commonly used medical devices  Fall protection This product offers all of the above with  special emphasis on safety. ◦ Increases range of users. ME463 TEAM BASS DESIGN REVIEW 25
  • 26. Walker intended to support, while standing or  moving, human bodies that may be particularly frail and may have otherwise needed wheelchairs. Thus, points of highest risk are:  ◦ Falling ◦ Entering walker The product has been designed primarily with these risks in mind ME463 TEAM BASS DESIGN REVIEW 26
  • 27. Only when falling will the walker need to  support the entire weight of the user. ◦ Provide as much safety as possible without reducing functionality. ◦ Belt installment can significantly prevent or lower the consequence of most falls. ◦ Plan B: Place belt through the legs to improve front fall protection.  Not implemented, as would reduce functionality  Handlebar designed in such a way to reduce likelihood of front tipping, as force applied downwards and well within base area. ME463 TEAM BASS DESIGN REVIEW 27
  • 28. Users of the walkers are inherently potentially  weak or fragile. ◦ While standing, users often try to lean on walker as a support. Wheels are default-locked.  ◦ Provides stable support while entering. Walker is back-entry with torsion spring  door. ◦ Allows users to entry directly into back from a chair. ◦ User does not have to turn around to close and lock door. ME463 TEAM BASS DESIGN REVIEW 28
  • 29. Mainly used material: 6061-T6  Aluminum alloy with magnesium & silicon  Some properties:  Min. yield strength 35000psi (241MPa)  Max. tensile strength 42000psi (290MPa)  ME463 TEAM BASS DESIGN REVIEW 29
  • 30. Introduction  Product Profile  ◦ Problem Definition ◦ Concept: Product Functions and Features ◦ User Profile Engineering Analysis  Walker Dimensioning and Parts ◦ Modeling ◦ Justification ◦ Risk Assessment ◦ Future Activities  ◦ Gantt Chart ME463 TEAM BASS DESIGN REVIEW 30
  • 31. ME463 TEAM BASS DESIGN REVIEW 31
  • 32. ME463 TEAM BASS DESIGN REVIEW 32