my ppt..^-^

2. MAHAVIR SPINNINGS LTD
(A unit of Vardhman Textile Ltd) BADDI (H.P.)
SUBMITTED TO SUBMITTED BY,
MR. PRAVEEN KUMAR BHARAT RANA
H.O.D.(DEPARTMENT OF TEXTILE) B.TECH. (TEXTILE ENGINEERING)
JAWAHARLAL NEHRU GOVT. ENGG.
COLLEGE, SUNDERNAGAR, MANDI (H.P.)

3. SER. NO. DEPARTMENT (H.O.D.)
1 INTRODUCTION (MR. V.B.KANAUJIA)
2 PREPATORY
(MR. P.S.CHATTERJI)
3 LOOM SHED
(MR. D.B.PATEL)
4 QA/INSPECTION & FOLDING
(MR. SANJEEV SHARMA)
CPDC
5 CENTRAL PRODUCTIVE DEVELOPMENT CENTRE
(MR. S.S. BAINS)

4. a) Auro spinning mill, Baddi
b) Arisht spinning mill, Baddi
c) Arihant spinning mill, Malerkotla
d) Vardhman fabrics limited, Budhni.
e) VSM, Baddi
f) VTL Satlapur,
g) Anant unit, Budhni
Warp & Weft: 2/40s ET, 30s comp, 50s comp, 60s comp 20k, 80s
comp, 30s carded, 32s carded, 40s comb, 40s/2 comb, 20s
OE, 2/50s ET, 16s O.E, 16s OE
Selvedge:
2/100 CWC, 2/80C

5. 1. WARPING SECTION
& REWINDING SECTION
2. SIZING SECTION
3. DRAWING-IN SECTION

6. DIRECT WARPING SECTIONAL WARPING
DIRECT WARPING SECTION
Total number of direct warping machine - 2
PARTICULERS MACHINE NO.1 MACHINE NO.2
Machine manufacturer MOENUS SUCKER BENINGER
GmbH(GERMANY)
Model COMWARP BEN-DIRECT
Year of Manufacture 2005 2004
Pressure of wooden 800 N 800 N
roller
Max. Speed 800 mpm(100-800mpm) 1200 mpm(50-1200mpm
Operating Speed 700mpm 700 mpm
Machine Brake Hydraulic Hydraulic

7. PARTICULERS MACHINE NO.1 MACHINE NO.2
Creel:
Creel type H-Creel V- creel(moving chain
type)
Creel capacity 672 656
Pressure operated on 15-20 N 18N
the creel
Yarn stop motion Electromagnetic Photocell type
Tensioning system Capstan Tensioners Pre-tensioning
rod{t=t’exp(μθ)}
Total drive motor 8 9
Creel Threading Horizontal Vertical
•AMBIENT CONDITIONS IN WARPING DEPARTMENT
Temperature Range: 27-30°C
Relative Humidity: 60-80%

8. Creel Package
Yarn Tensioners
Yarn stop motion Sensor
Yarn guides
Expanding Comb
Guide roller
Warper’s beam

9. SETIONAL WARPING
TOTAL SECTIONAL WARPING M/C:
6
PRASHANT
BENNINGER :4
GAMMATEX :2
Each of the Sectional Warping
M/c contains:
One Creel
One Leasing Reed
One Expanding Reed
Tapered Drum
Sectional Warper’s Beam.
Stop Motions.

11. MANUFACTURE M/C MODEL YEAR CREEL
Benninger AG Ben-tronic 2005 Ben-creel
(Switzerland)
M/C COMPONENT TYPE
Machine brake Hydraulic
Tensioning system Additive type(spring loaded)
Yarn break stop motion Electromagnetic
Winding speed 5-800m/min
CREEL:
Manufacture Model of creel/ Type Year of manufacture
Benninger(Swiss) Ben-Creel/H-Creel 2005
Creel threading Horizontal
Pitch length of the creel 28cm
Total reeds 2
Angle of tapered flange 11.8°
Diameter tapered beam 1m( max dia of flange 1.5m)

12. MANUFACTURE M/C MODEL YEAR CREEL
Prashant ESP 1100 2007 Prashant Gamatex
Gamatex(Ahmd,India)
M/C COMPONENT TYPE
Machine brake Hydraulic
Tensioning system Additive type(spring loaded)
Yarn break stop motion Photocell type
Winding speed 5-800m/min
Angle of tapered flange 10.5°
CREEL:
Manufacture Model of creel/ Type Year of manufacture
Benninger(Swiss) Ben-Creel/H-Creel 2005
Creel threading Horizontal
Pitch length of the creel 28cm
Diameter tapered beam 1m( max dia of flange 1.5m)

13. CALCULATION OF BEAMING TENSION:
BEAMING TENSION =
CALCULATION OF YARN TENSION:
YARN TENSION = dtex × 0.1cN
Count (Ne) Warping tension Speed (mpm)
16 24 500
20 22 500
30 15 500
40 12 500
50 11 500
60 9 500
70 8 500
80 7 500
2/40 22 500

14. Objective:
1.)To utilize the remaining yarn in packages after the completion of
warping beam.
2.) 1) To form big packages from small packages for selling purpose.
Total Rewinding M/C: 2
Type: Drum Type Winding M/C
Package Produced: Open Wound Package.

15. PARTICULARS TYPE / VALUE
Made: P.S. METTLER
Year of Manufacture 2006
Model RECO DA
No of Spindles 60 (ON 2 SIDES)
Tensioners Disc type Tensioners
Speed 500-550 r.p.m.
Stop Motions Mechanical Stop Motion
Package Prepared Open wound package
WARPING BREAKAGES:
Weak place Cone finish
Cut end Entanglement
Bad winding Foreign matter
Slough off Others

16. SIZING SECTION
SIZING KITCHEN SIZING MACHINE

17. Size is prepared at the top floor in the sizing kitchen and
transferred to the machine with the help pipes.
USE 3 APPARATUS:
(1) PREMIXER (2) PRESSURE COOKER (3) STORAGE.
PREMIXER PRESSURE COOKER STORAGE VESSEL
• Chemicals are mixed with stirrer for 15 min.
PREMIXER • In 665 ltr of water
• Then mixture is transferred to cooking vessels
One for three m/c through pipes.
PRESSURE COOKER • Set temperature : 120° C
• Steam cut of time : 40 min.
Three for three m/c • Cooking pressure : 1.5 – 2 kg / cm²(psi)
STORAGE VESSEL • size is transferred to storage vessel
• stored at the temperature of 85 - 90°C
Three for three m/c • continuous stirring for further transfer to m/c

18. TOTAL SIZING M/C : 3
1.) Tsudakoma: Only For Direct Beam
2.) Moenus Sucker: Both For Direct & Sectional Beam
3.) Moenus Sucker: Only For Sectional Beam.
PARTS OF SIZING MACHINE:
4.)Waxing
1.)Creel 2.) Size 3.)Drying Zone/oiling
Zone box zone zone
--------------------------------------------------------------------------------------------------
5.)Splitting Zone 6.)Comb 7.)SIZED BEAM
SIZING INGRIDIENTS
TEXOPLAST WATER
KETANOL ANTISTATIC
SONYCRYL Sizofilm: recently ordered (using)
MUTTON TALLOW

19. Machine TSUDAKOMA Moenus Moenus
Textilmaschinen GmbH Textilmaschinen
Manufacturer TSUDAKOMA Sucker Muller Hacoba Sucker Muller
Year 2004 2004 2005
Creel capacity 20 beams 20 beams 1 beam
Type of creel Vertical creel Vertical creel Sectional Creel
M/C speed (max) 7-125 mpm 7-125 mpm 7-125 mpm
No. of size box 2 2 1
Drying cylinder 14 (10 Tef,4 steel) 14 (10 Tef,4 steel) 8(6 Tef ,2 steel)
Dia. of drying 800 mm 800 mm 800 mm.
cylinder
Squeeze roller 5 kN (7m/min) 5 kN (7m/min) 5 kN (7 m/min)
pressure 13 kN (60m/min) 13 kN (60m/min) 13kN (60m/min)
Immersion, 2,2,2 2,2,2 2,2,2
Feed, Size rolls
Pre drying 115°C-135°C 115°C-135°C 115°C-135°C
cylinder
temperature
Temp. of size box 80°C-90°C 80°C-90°C 80°C-90°C

20. SIZE PICK UP %
Open End Yarn-8%
Compact Yarn-12%
Carded Yarn- 16%
Combed Yarn- 16%
PARAMETERS FOR SUCKER MULLER
Tension (N) =gm/mtr * factor *1.15
Gm/mtr = total no. of ends /metric count
FACTORS:
Let off tension=6 ( upto 40, 40& above =7)
Positive feed tension = 2
Wet zone tension=NA
Dry split tension= 12
Winding tension = 16
Beam pressing or winding tension = (70~100)

21. DRAWING-IN DEPARTMENT
MANUAL DRAWING- AUTOMATIC DRAWNG- WASHING &
IN IN CLEANING SECTION
Drawing-in is the final preparatory process.
Cleaning & Drying
Drawing-In
--------------------------------------------------!!----------------------------------------------------------
Manual drawing-in Automatic drawing -in

22. Different types of Healdframes: Type of Heald wires:
1) STEEL HEEDLE DELTA 1) 6.6 mm × 1.8 mm : Simplex
2) TOYOTA-230 CM 2) 6.4 mm × 1.5 mm : Duplex
3) GROB-DELTA 3) 5.5 mm × 1.2 mm : Duplex
4) OMNIPLUS HIGH SPEED DELTA
Type of drop pins:
5) TSK-ZAX
6.5× 1.1× 0.2 : (used for processing
6)VERBRUGGE Ne 25 & above)
7) TOYOTA-190 CM 6.5× 1.1× 0.4 : (used for Processing
8) ZAX-E Ne 25 & below)
9) TSK- TSUDOMA
Type of Reed:
10) TSK-ZAX-e
DELTA-110 m.m. (Crank height
4.5cm)
ZAX-120 m.m.(Crank height 6
cm)

23. DRAWING-IN
Auto drawing m/c: Here drawing is done automatically using rapier
hook.
Name of Machine Model Year of Manufacture Rapier Traverse
Staubli(KOREA) DELTA-110 2005 40-140mpm
Manual Drawing-in
Done manually to draw warp yarn through
droppins,healdframes,and reed.
Two workmen:
Reacher-in: puts warp in drawing-in pin or needle.
Pinner: Holding drawing-in pin& draws the warp yarns
through drop pins, Healdframes & reed.

24. Machine Used: Spaleck
SPALECK washing cycle and other settings
Component Washing process Carriage time Drying
passes
Heald wire-ZAX 1 100sec 4
Heald wire-GAMMAX 1 100sec 4
Drop wire 1 200sec 9
Gammax reed 1 100sec 2
Gtx reed 1 100sec 2
ZAX reed 1 100sec 2

26. Total loom : 224
Airjet looms : 142 Rapier looms : 82
AIRJET LOOMS RAPIER LOOMS
(24+118) (6+74+2)
TSUDAKOMA ZAX PICANOL GTX
TSUDAKOMA ZAX9100 PICANOL GAMMAX
DORNIER GPX
Ambient conditions Loom conditions: Room conditions
Relative humidity(%) 75-85 % 68-72 %
Temperature(°C) 26-30°C 28-32°C

28. Loom Tsudakoma Tsudakoma
Manufacturer Tsudakoma corp nomachi Tsudakoma corp nomachi
(Japan) (Japan)
Year 1999
Model Tsudakoma ZAX Tsudakoma ZAX9100
Speed 750 rpm Loom 901 rpm
Reed width 190 cm 150,170,190,210,230,250,280,340,36
0,380cm.
Shedding positive staubli positive staubli
Max. Heald frame 7 8
FDP Pin Present Present
Weft feeling sensor H1 & H2 H1 & H2
Cutter Both cutters are mechanical Both cutters are mechanical
Digital display: Not attached with loom Attatched(navigation system)
Let off Electronic Electronic
Shedding Mechanism +ve cam shedding +ve cam shedding

29. Loom type Picanol Picanol Dornier
Manufacture Picanol Machine Picanol Machine Dornier Machine
(Belgium) (Belgium)
Model Gammax-6R Picanol –Gtx Dornier
Type Rapier loom Rapier loom Rapier loom
Rapier type Flexible Rapier Flexible Rapier Rigid Rapier
No. of rapier 2 2 2
Reed Width 190cm 190cm 190cm
No. of weft colour
insertion 2,4,6 2,4,6 2,4,6
Shedding Positive staubli Positive staubli
Loom speed 750rpm 550rpm 500rpm
Accumulator type Irostella-290 Irostella-290 Irostella-290

30. Knotting: process to join warp of new weaver beam with old
warp sheet using knotting machine.
type; grey and dyed yarn
m/c used: Staubli knotting machine.
Approximate time: 1-1.5hr.
Gaiting :is to replace old weaver’s beam, drop
wires, healdwires,reed with new one.
m/c used: GENKINGER HOBTEX hydraulic gaiting machine.

31. CLOTH ROLL Inspection FOLDING
GRADING BALE SORTING BALE PACKING
•Inspection zone.
•Bale sorting zone.
•Bale packing zone.
•MACHINE Number manufacture
•Inspection m/c 7 Laxmi m/c manufacture
•Mending table 2 Laxmi m/c manufacture
•Folding 2 Laxmi m/c manufacture
•Rolling machine 1 Laxmi m/c manufacture
•Inspection cum Rolling m/c 1 Navjyot m/c works ltd
•Bale pressing m/c 1 Laxmi m/c manufacture

32. VARIOUS INSPECTION SYSTEM
10 POINT INSPECTION SYSTEM, 4 POINT INSPECTION SYSTEM
4 Point inspection System:
0-3 inches- 1 point
3-6 inches- 2 point
6-9 inches- 3 point
9 inches and above 4 points
FAULTS NOTED IN FOLDING
Minor faults- this includes slub, stains and
contamination
Major faults- this includes the faults like bent pick,
double pick, thick place stain mark, oily weft

33. Research
Selection of raw material
Process control
Process development
Product testing
Quality assurances
Specification tests
INSTRUMENTS USED IN R & D LAB
Tension meter, Digital thread counter , Weighing
scale, Circular cutter, Stirrer, Tachometer, Shore hardness
tester, Yarn appearance tester, Automatic twist tester, Single
yarn strength, tester, Bess lay
balance, Desiccators, Moisture meter, Tearing strength
tester, Lea strength tester, Refractometer.

34. • PRODUCT
PDC DEVELOPME
NT CENTRE
• CREATIVE
CDC DESIGN
CENTRE
PILOT • PILOT
PLAN PLAN
CPDC: CENTRAL PRODUCTIVE DEVELOPMENT
CENTRE