SlideShare una empresa de Scribd logo
1 de 51
Solidification And Microstructure Of Metals                          BY             Dr. Bibin Bhaskaran
The history of dental restorations and implants dates back to the ancient Egyptians who used bone and bands of gold wire to replace missing teeth. The modern era of dental restorations just began after the turn of the 20th century with the use of number of precious metals as well as some attempts to use zinc,steel,copper and even brass                               Introduction
Index  Definition  Classification Physical properties Chemical properties Metallic  bonds Solidification  Nucleus formation Crystallization  Dendrite formation Grain size Prosthodontic considerations Summary  References
Metals  Definition   Any strong and relatively ductile substance that provides electropositive ions to a corrosive environment and that can be polished to a high luster. (G.P.T-8).
 Metals may be classified into two               basic  groups :-                                 a) Ferrous                                 b) Non ferrous Classification
Metals are sometimes described as a lattice of positive ions surrounded by a cloud of delocalized electrons.
[object Object],[object Object]
In dentistry ,metals represent one of the four major classes of materials used for the reconstruction of decayed, damaged or missing teeth.  Although metals are easy to distinguish from ceramics,polymers,and composites,they are not easy to define.
Metals are usually inclined to form cations through electron loss.  They react with oxygen in the air to form oxides  Iron rusts over years, while potassium burns in seconds.  Chemical properties
The transition metals (such as iron, copper, zinc, and nickel) take much longer to oxidize.  Others, like palladium, platinum and gold, do not react with the atmosphere at all.
Some metals form a barrier layer of oxide on their surface which cannot be penetrated by further oxygen molecules and thus retain their shiny appearance and good conductivity for many decades (like aluminium, some steels, and titanium).  The oxides of metals are generally basic (as opposed to those of non-metals, which are acidic.
Physical Properties Metals in general have high electric, thermal conductivity, lustre and density, and the ability to be deformed under stress without cleaving.
Metals have a high fracture toughness when compared to ceramic, polymers and composites. The fracture toughness of most metals vary between 25 and 60 Mpa compared with a range of 0.75 to 2.5 Mpa.
Conductivity One of the chief characteristics of a metal is its ability to conduct heat and electricity. Such energy conduction is associated with the mobility of free electrons present in  metals.
DensityThe high density of most metals is due to the tightly packed crystal lattice of the metallic structure.
Gallium and Mercury elements that are commonly used as alloying elements in dental alloys are liquid at room temperature. Metals are generally resistant to chemical attack but some metals require alloying elements to resist tarnish and corrosion.
Metallic bonding is the electromagnetic interaction between delocalized electrons, called conduction electrons, and the metallic nuclei within the metals.  Understood as the sharing of "free" electrons among a lattice of positively-charged ions. Metallic Bonds
Metallic bonding accounts for many physical properties of metals, such as strength, malleability, ductility, thermal and electrical conductivity, opacity, and luster.
   The combination of two phenomena gives rise to metallic bonding:  Delocalization of electrons and the availability of a  larger number of delocalized energy states than of delocalized electrons.  The latter could be called electron deficiency. Nature Of Metallic Bonding
Metallic bonding is found in metals like zinc
  Definition : Alloys are materials made up of more than one chemical element, at least one of which must be a metal.  ALLOYS
For example a small amount of carbon is added to iron to form steel. A certain amount of chromium is added to iron and carbon to form stainless steel, an alloy that is highly corrosion resistant. Although pure gold is highly corrosion resistance, copper is added to it to enhance its strength .
A pure metal solidifies at one fixed temperature, a fact which can be checked by plotting a cooling curve.  A cooling curve may be obtained  by melting a small amount of a metal and recording the temperature drop at suitable time intervals as this metal solidifies (the metal must be allowed to cool very slowly i.e. under equilibrium conditions) .  Solidification of metals
  We can then plot a graph of temperature against time to give us the cooling curve for that particular metal.
     Nucleus formation   As the metal is cooled, clusters of atoms come together from the liquid to form solid crystal nuclei.
This nuclei will be stable and grow into crystallites or grains. Nucleation can occur by two processes – Homogenous nucleation  Heterogeneous nucleation
Mechanism of crystallization Crystallization is controlled by atomic diffusion from melt to the nuclei. Characteristically  a pure metal may crystallize in a tree branch pattern from a nucleus. Such formations are called dendrites.
Microstructure of copper-tin alloy showing branch like dendritic formations
Microstructure of brass alloy showing branch like dendritic formations
In crystallization growth starts from the centre of the nuclei and crystals grow towards each other. When two or more crystals collide their growth is stopped. Finally the entire space is filled with crystals.
Stages in the formation of metallic grains during the solidification of a molten metal
The metal is therefore made up of thousands of tiny crystals. Such a metal is said to be  polycrystalline. Each crystal in the structure is known as a grain.
    Grain size Factors affecting grain size :– Number and location of the nuclei at the time of solidification Shape of the mould in which the metal solidifies Rate of crystallisation Rate of cooling Cold working Nucleating agents
  In polycrystalline metal shape of the grains is influenced by the shape of the mold.
Control of grain size Smaller  the grain size of the metal ,the better its physical properties. Can be controlled to an extent by super cooling and rate of cooling.
The latent heat given up by  initial solidification raises the temperature in the vicinity of the solidification front and this condition becomes favorable for dendrite growth resulting in columnar grains. If the mold had been cylindrical grains would have grown perpendicular. Such grains are called radial grains.
Decreasing the grain size can have a number of beneficial effects on the cast alloy structure of a crown or removable partial denture. The finer grain size can raise the yield stress, increase the ductility and raise the ultimate strength. The change in the grain size is related to the process of plastic deformation and fracture.
     Grain boundaries   The grain boundary is assumed to be a region of transition between differently oriented crystal lattices of two neighboring grains.    Structure is more nearly non crystalline, particularly towards the central region of the grain boundary.    Impurities in the metal may be found in greater concentration at the grain boundaries.    Also this region is readily attacked by chemicals.
Microstructure of gold casting
It has been observed that the position of the neighboring atoms surrounding every atom of a crystal lattice is identical in a pure crystalline metal. When the property of identical periodic points in space was explored mathematically it was discovered there are 14 ways to arrange points in space.
      Body centered cubic    Simple cubic
Face centered orthorhombic Face centered cubic
   Body centered orthorhombic  Simple triclinic
  Simple monoclinic   Base centered monoclinic
Cobalt- chromium & titanium alloys are used in prosthetic dentistry for fabrication of implants Nickel chromium alloys are used for porcelain fused to metal restorations Nickel chromium alloys were introduced for crowns bridges and partial denture frame works         Prosthodontic Considerations:-
 A variety of metal alloys are used in dental specialties. In general they are very strong and stiff and have excellent tarnish and corrosion and are biocompatible. As the grain size becomes smaller the better will be its physical properties. Summary:
References:- Givan.D.A, Precious metals in dentistry, Dental Clinics of North America, July, 2007, pg: 591-602. Roach.M, Base metal alloys used for dental restorations and implants, Dental Clinics of North America, July, 2007, pg: 603-628. Wataha.J.C, Alloys for prosthodontic restorations, journal of prosthetic dentistry, 2002, 87 (4), pg 351-363. O’Brien.W.J, Dental materials and their selection, 3rd edition, Quintessence publications.
Ferracane.J.L, Materials in Dentistry, 2nd edition, Lippincott Williams and Wilkins. Williams.D.F, Cunnigham.J, Materials in Clinical Dentistry, 1st edition, oxford medical publication. Craig.R.G, Dental Materials, 8th edition, Elsevier publications. Anusavice, Phillip’s Science of Dental Materials, 11th edition, Saunders publications. Alloys for prosthodontic restorations The Journal of Prosthetic Dentistry, Volume 87, Issue 4, Pages 351-363
Thank you
Solidification and microstructure of metals

Más contenido relacionado

La actualidad más candente

Solidification and Microstructure Of Cast Dental Alloys
Solidification and Microstructure Of Cast Dental AlloysSolidification and Microstructure Of Cast Dental Alloys
Solidification and Microstructure Of Cast Dental Alloysdrvivekshankar11
 
Chemical properties of dental materials
Chemical properties of dental materialsChemical properties of dental materials
Chemical properties of dental materialsDrmumtaz Islam
 
wrought metal alloys and base metal alloys BY DR KAUSHIK KUMAR PANDEY
wrought metal alloys and base metal alloys BY DR KAUSHIK KUMAR PANDEYwrought metal alloys and base metal alloys BY DR KAUSHIK KUMAR PANDEY
wrought metal alloys and base metal alloys BY DR KAUSHIK KUMAR PANDEYkaushik05
 
Wrought alloys in dentistry
Wrought alloys in dentistryWrought alloys in dentistry
Wrought alloys in dentistryZakir Hussain
 
metallurgical properties of casting materials
metallurgical properties of casting materialsmetallurgical properties of casting materials
metallurgical properties of casting materialsDeepa jinan
 
Properties of dental materials lecture two
Properties of dental materials lecture twoProperties of dental materials lecture two
Properties of dental materials lecture twoIIDC
 
Metals and alloys
Metals and alloysMetals and alloys
Metals and alloysUE
 
Properties of Dental Materials by Dr Rashid Hassan
Properties of Dental Materials by Dr Rashid HassanProperties of Dental Materials by Dr Rashid Hassan
Properties of Dental Materials by Dr Rashid HassanDr Rashid Hassan
 
Dental cast base metal alloys (2)
Dental cast base metal alloys (2)Dental cast base metal alloys (2)
Dental cast base metal alloys (2)IAU Dent
 
Dental Casting alloys
 Dental Casting alloys Dental Casting alloys
Dental Casting alloysNivedha Tina
 
METHODS OF STRENGTHENING DENTAL CERAMICS - Dr MEENU MERRY C PAUL
METHODS OF STRENGTHENING DENTAL CERAMICS - Dr MEENU MERRY C PAULMETHODS OF STRENGTHENING DENTAL CERAMICS - Dr MEENU MERRY C PAUL
METHODS OF STRENGTHENING DENTAL CERAMICS - Dr MEENU MERRY C PAULMeenuMerryCPaul
 
Dental casting alloys part i
Dental casting alloys   part iDental casting alloys   part i
Dental casting alloys part ibhuvanesh4668
 

La actualidad más candente (20)

Stainless steel
Stainless steelStainless steel
Stainless steel
 
Solidification and Microstructure Of Cast Dental Alloys
Solidification and Microstructure Of Cast Dental AlloysSolidification and Microstructure Of Cast Dental Alloys
Solidification and Microstructure Of Cast Dental Alloys
 
Casting defects
Casting defectsCasting defects
Casting defects
 
Chemical properties of dental materials
Chemical properties of dental materialsChemical properties of dental materials
Chemical properties of dental materials
 
annealing
annealingannealing
annealing
 
wrought metal alloys and base metal alloys BY DR KAUSHIK KUMAR PANDEY
wrought metal alloys and base metal alloys BY DR KAUSHIK KUMAR PANDEYwrought metal alloys and base metal alloys BY DR KAUSHIK KUMAR PANDEY
wrought metal alloys and base metal alloys BY DR KAUSHIK KUMAR PANDEY
 
Wrought alloys in dentistry
Wrought alloys in dentistryWrought alloys in dentistry
Wrought alloys in dentistry
 
Wrought metal alloys
Wrought metal alloysWrought metal alloys
Wrought metal alloys
 
Precious metal alloys
Precious metal alloysPrecious metal alloys
Precious metal alloys
 
metallurgical properties of casting materials
metallurgical properties of casting materialsmetallurgical properties of casting materials
metallurgical properties of casting materials
 
Properties of dental materials lecture two
Properties of dental materials lecture twoProperties of dental materials lecture two
Properties of dental materials lecture two
 
Metals and alloys
Metals and alloysMetals and alloys
Metals and alloys
 
Dental Casting alloy
Dental Casting alloyDental Casting alloy
Dental Casting alloy
 
Properties of Dental Materials by Dr Rashid Hassan
Properties of Dental Materials by Dr Rashid HassanProperties of Dental Materials by Dr Rashid Hassan
Properties of Dental Materials by Dr Rashid Hassan
 
Dental cast base metal alloys (2)
Dental cast base metal alloys (2)Dental cast base metal alloys (2)
Dental cast base metal alloys (2)
 
Dental Casting alloys
 Dental Casting alloys Dental Casting alloys
Dental Casting alloys
 
METHODS OF STRENGTHENING DENTAL CERAMICS - Dr MEENU MERRY C PAUL
METHODS OF STRENGTHENING DENTAL CERAMICS - Dr MEENU MERRY C PAULMETHODS OF STRENGTHENING DENTAL CERAMICS - Dr MEENU MERRY C PAUL
METHODS OF STRENGTHENING DENTAL CERAMICS - Dr MEENU MERRY C PAUL
 
Amalgam
AmalgamAmalgam
Amalgam
 
Dental casting alloys part i
Dental casting alloys   part iDental casting alloys   part i
Dental casting alloys part i
 
Elastomers
ElastomersElastomers
Elastomers
 

Destacado

SOLIDIFICATION OF CASTING
SOLIDIFICATION OF CASTINGSOLIDIFICATION OF CASTING
SOLIDIFICATION OF CASTINGVivek Tyagi
 
Solidification
Solidification Solidification
Solidification Naman Dave
 
Dendritic growth in pure metals
Dendritic growth in pure metalsDendritic growth in pure metals
Dendritic growth in pure metalsGulfam Hussain
 
Solidification of alloys
Solidification of alloysSolidification of alloys
Solidification of alloysshivammanu
 
Crystallization 3
Crystallization 3Crystallization 3
Crystallization 3Jehan Essam
 
Solidification of metals
Solidification of metalsSolidification of metals
Solidification of metalsGulfam Hussain
 
Solidification of metals by Hari prasad
Solidification of metals by Hari prasadSolidification of metals by Hari prasad
Solidification of metals by Hari prasadSachin Hariprasad
 
Solidification & Melting Process
Solidification & Melting ProcessSolidification & Melting Process
Solidification & Melting ProcessBhaskara Achar
 
Crystallization
CrystallizationCrystallization
Crystallizationannaszsp9
 
GATING SYSTEM IN CASTING
GATING SYSTEM IN CASTINGGATING SYSTEM IN CASTING
GATING SYSTEM IN CASTINGVivek Tyagi
 
Effect of cooling rate and Quench on microstructure and hardness
Effect of cooling rate and Quench on microstructure  and hardnessEffect of cooling rate and Quench on microstructure  and hardness
Effect of cooling rate and Quench on microstructure and hardnessreza rashidi
 
Steels solutions-for-high-strength-applications
Steels solutions-for-high-strength-applicationsSteels solutions-for-high-strength-applications
Steels solutions-for-high-strength-applicationsFrederic Bouvart
 
IIIE SECTION A MANUFACTURING TECHNOLOGY NOTES 9.design for gating and rising
IIIE SECTION A MANUFACTURING TECHNOLOGY NOTES 9.design for gating and risingIIIE SECTION A MANUFACTURING TECHNOLOGY NOTES 9.design for gating and rising
IIIE SECTION A MANUFACTURING TECHNOLOGY NOTES 9.design for gating and risingBhaskar Nagarajan
 

Destacado (20)

Solidification of material
Solidification of materialSolidification of material
Solidification of material
 
SOLIDIFICATION OF CASTING
SOLIDIFICATION OF CASTINGSOLIDIFICATION OF CASTING
SOLIDIFICATION OF CASTING
 
Solidification
Solidification Solidification
Solidification
 
Dendritic growth in pure metals
Dendritic growth in pure metalsDendritic growth in pure metals
Dendritic growth in pure metals
 
Nucleation & crystallization
Nucleation & crystallizationNucleation & crystallization
Nucleation & crystallization
 
Solidification of alloys
Solidification of alloysSolidification of alloys
Solidification of alloys
 
Cooling curve
Cooling curveCooling curve
Cooling curve
 
Crystallization 3
Crystallization 3Crystallization 3
Crystallization 3
 
Solidification of metals
Solidification of metalsSolidification of metals
Solidification of metals
 
Solidification of metals by Hari prasad
Solidification of metals by Hari prasadSolidification of metals by Hari prasad
Solidification of metals by Hari prasad
 
Dendratic growth
Dendratic growthDendratic growth
Dendratic growth
 
Solidification & Melting Process
Solidification & Melting ProcessSolidification & Melting Process
Solidification & Melting Process
 
Crystallization
CrystallizationCrystallization
Crystallization
 
U3 p1 gating system
U3 p1 gating systemU3 p1 gating system
U3 p1 gating system
 
Crystallisation
CrystallisationCrystallisation
Crystallisation
 
GATING SYSTEM IN CASTING
GATING SYSTEM IN CASTINGGATING SYSTEM IN CASTING
GATING SYSTEM IN CASTING
 
Numerical modeling in copper billet casting
Numerical modeling in copper billet castingNumerical modeling in copper billet casting
Numerical modeling in copper billet casting
 
Effect of cooling rate and Quench on microstructure and hardness
Effect of cooling rate and Quench on microstructure  and hardnessEffect of cooling rate and Quench on microstructure  and hardness
Effect of cooling rate and Quench on microstructure and hardness
 
Steels solutions-for-high-strength-applications
Steels solutions-for-high-strength-applicationsSteels solutions-for-high-strength-applications
Steels solutions-for-high-strength-applications
 
IIIE SECTION A MANUFACTURING TECHNOLOGY NOTES 9.design for gating and rising
IIIE SECTION A MANUFACTURING TECHNOLOGY NOTES 9.design for gating and risingIIIE SECTION A MANUFACTURING TECHNOLOGY NOTES 9.design for gating and rising
IIIE SECTION A MANUFACTURING TECHNOLOGY NOTES 9.design for gating and rising
 

Similar a Solidification and microstructure of metals

dentalcastingalloys-parti-171118143938.pdf
dentalcastingalloys-parti-171118143938.pdfdentalcastingalloys-parti-171118143938.pdf
dentalcastingalloys-parti-171118143938.pdfNajiZArandi
 
Metals in prosthodontics/dental crown &bridge course by Indian dental academy
Metals in prosthodontics/dental crown &bridge course by Indian dental academyMetals in prosthodontics/dental crown &bridge course by Indian dental academy
Metals in prosthodontics/dental crown &bridge course by Indian dental academyIndian dental academy
 
Metals in prosthodontics/certified fixed orthodontic courses by Indian dental...
Metals in prosthodontics/certified fixed orthodontic courses by Indian dental...Metals in prosthodontics/certified fixed orthodontic courses by Indian dental...
Metals in prosthodontics/certified fixed orthodontic courses by Indian dental...Indian dental academy
 
Iron – carbon phase diagram
Iron – carbon phase diagramIron – carbon phase diagram
Iron – carbon phase diagramEng.Ahmed Samy
 
Alloys used in dentistry/cosmetic dentistry course by Indian dental academy
Alloys used in dentistry/cosmetic dentistry course by Indian dental academyAlloys used in dentistry/cosmetic dentistry course by Indian dental academy
Alloys used in dentistry/cosmetic dentistry course by Indian dental academyIndian dental academy
 
Tugas 1 material teknik
Tugas 1 material teknikTugas 1 material teknik
Tugas 1 material teknikZul Abidin
 
Metallurgy and it’s recent advancement in orthodontics
Metallurgy and it’s recent advancement in orthodonticsMetallurgy and it’s recent advancement in orthodontics
Metallurgy and it’s recent advancement in orthodonticsDr.Rahul Tiwari
 
Metals, semiconductors and semiconductors
Metals, semiconductors and semiconductorsMetals, semiconductors and semiconductors
Metals, semiconductors and semiconductorsShivaji Burungale
 
Dental casting alloys /certified fixed orthodontic courses by Indian dental ...
Dental casting alloys  /certified fixed orthodontic courses by Indian dental ...Dental casting alloys  /certified fixed orthodontic courses by Indian dental ...
Dental casting alloys /certified fixed orthodontic courses by Indian dental ...Indian dental academy
 
Metals - Physical Properties
Metals - Physical PropertiesMetals - Physical Properties
Metals - Physical PropertiesArrehome
 
Lecture 2 Metals and its properties Lecture
Lecture 2 Metals and its properties LectureLecture 2 Metals and its properties Lecture
Lecture 2 Metals and its properties LectureEngrUsmanKhan1
 
Dental casting alloys bhutani/ oral surgery courses
Dental casting alloys  bhutani/ oral surgery courses  Dental casting alloys  bhutani/ oral surgery courses
Dental casting alloys bhutani/ oral surgery courses Indian dental academy
 
Metal & Alloys.pdf
Metal & Alloys.pdfMetal & Alloys.pdf
Metal & Alloys.pdfshehlazaman1
 
Dental casting alloys / dentistry universities
Dental casting alloys / dentistry universitiesDental casting alloys / dentistry universities
Dental casting alloys / dentistry universitiesIndian dental academy
 
Dental casting alloys / dentistry universities
Dental casting alloys / dentistry universitiesDental casting alloys / dentistry universities
Dental casting alloys / dentistry universitiesIndian dental academy
 
Material Bonding Powerpoint
Material Bonding PowerpointMaterial Bonding Powerpoint
Material Bonding PowerpointJutka Czirok
 
Mettalurgy & heat treatment
Mettalurgy & heat treatmentMettalurgy & heat treatment
Mettalurgy & heat treatmentSanjay Saluth
 
Dental casting alloys/ rotary endodontic courses by indian dental academy
Dental casting alloys/ rotary endodontic courses by indian dental academyDental casting alloys/ rotary endodontic courses by indian dental academy
Dental casting alloys/ rotary endodontic courses by indian dental academyIndian dental academy
 

Similar a Solidification and microstructure of metals (20)

dentalcastingalloys-parti-171118143938.pdf
dentalcastingalloys-parti-171118143938.pdfdentalcastingalloys-parti-171118143938.pdf
dentalcastingalloys-parti-171118143938.pdf
 
Metals in prosthodontics/dental crown &bridge course by Indian dental academy
Metals in prosthodontics/dental crown &bridge course by Indian dental academyMetals in prosthodontics/dental crown &bridge course by Indian dental academy
Metals in prosthodontics/dental crown &bridge course by Indian dental academy
 
Metals in prosthodontics/certified fixed orthodontic courses by Indian dental...
Metals in prosthodontics/certified fixed orthodontic courses by Indian dental...Metals in prosthodontics/certified fixed orthodontic courses by Indian dental...
Metals in prosthodontics/certified fixed orthodontic courses by Indian dental...
 
Iron – carbon phase diagram
Iron – carbon phase diagramIron – carbon phase diagram
Iron – carbon phase diagram
 
Alloys used in dentistry/cosmetic dentistry course by Indian dental academy
Alloys used in dentistry/cosmetic dentistry course by Indian dental academyAlloys used in dentistry/cosmetic dentistry course by Indian dental academy
Alloys used in dentistry/cosmetic dentistry course by Indian dental academy
 
Dental casting alloys
Dental casting alloysDental casting alloys
Dental casting alloys
 
Tugas 1 material teknik
Tugas 1 material teknikTugas 1 material teknik
Tugas 1 material teknik
 
Metallurgy and it’s recent advancement in orthodontics
Metallurgy and it’s recent advancement in orthodonticsMetallurgy and it’s recent advancement in orthodontics
Metallurgy and it’s recent advancement in orthodontics
 
Metals, semiconductors and semiconductors
Metals, semiconductors and semiconductorsMetals, semiconductors and semiconductors
Metals, semiconductors and semiconductors
 
Dental casting alloys /certified fixed orthodontic courses by Indian dental ...
Dental casting alloys  /certified fixed orthodontic courses by Indian dental ...Dental casting alloys  /certified fixed orthodontic courses by Indian dental ...
Dental casting alloys /certified fixed orthodontic courses by Indian dental ...
 
Metals - Physical Properties
Metals - Physical PropertiesMetals - Physical Properties
Metals - Physical Properties
 
Lecture 2 Metals and its properties Lecture
Lecture 2 Metals and its properties LectureLecture 2 Metals and its properties Lecture
Lecture 2 Metals and its properties Lecture
 
Dental casting alloys bhutani/ oral surgery courses
Dental casting alloys  bhutani/ oral surgery courses  Dental casting alloys  bhutani/ oral surgery courses
Dental casting alloys bhutani/ oral surgery courses
 
Metal & Alloys.pdf
Metal & Alloys.pdfMetal & Alloys.pdf
Metal & Alloys.pdf
 
Dental casting alloys / dentistry universities
Dental casting alloys / dentistry universitiesDental casting alloys / dentistry universities
Dental casting alloys / dentistry universities
 
Dental casting alloys / dentistry universities
Dental casting alloys / dentistry universitiesDental casting alloys / dentistry universities
Dental casting alloys / dentistry universities
 
Material Bonding Powerpoint
Material Bonding PowerpointMaterial Bonding Powerpoint
Material Bonding Powerpoint
 
Welding metallurgy part i
Welding metallurgy part iWelding metallurgy part i
Welding metallurgy part i
 
Mettalurgy & heat treatment
Mettalurgy & heat treatmentMettalurgy & heat treatment
Mettalurgy & heat treatment
 
Dental casting alloys/ rotary endodontic courses by indian dental academy
Dental casting alloys/ rotary endodontic courses by indian dental academyDental casting alloys/ rotary endodontic courses by indian dental academy
Dental casting alloys/ rotary endodontic courses by indian dental academy
 

Más de Bibin Bhaskaran

Removal partial denture considerations in maxillofacial prosthetics
Removal partial denture considerations in maxillofacial prostheticsRemoval partial denture considerations in maxillofacial prosthetics
Removal partial denture considerations in maxillofacial prostheticsBibin Bhaskaran
 
Prosthetic options in implant dentistry
Prosthetic options in implant dentistryProsthetic options in implant dentistry
Prosthetic options in implant dentistryBibin Bhaskaran
 
Occlusal relationship in_rpd__prostho_
Occlusal relationship in_rpd__prostho_Occlusal relationship in_rpd__prostho_
Occlusal relationship in_rpd__prostho_Bibin Bhaskaran
 
Diagnosis and rx planning
Diagnosis and rx planning Diagnosis and rx planning
Diagnosis and rx planning Bibin Bhaskaran
 
denture base considerations
denture base considerationsdenture base considerations
denture base considerationsBibin Bhaskaran
 

Más de Bibin Bhaskaran (10)

Restorative resins
Restorative resinsRestorative resins
Restorative resins
 
Removal partial denture considerations in maxillofacial prosthetics
Removal partial denture considerations in maxillofacial prostheticsRemoval partial denture considerations in maxillofacial prosthetics
Removal partial denture considerations in maxillofacial prosthetics
 
Prosthetic options in implant dentistry
Prosthetic options in implant dentistryProsthetic options in implant dentistry
Prosthetic options in implant dentistry
 
Occlusal relationship in_rpd__prostho_
Occlusal relationship in_rpd__prostho_Occlusal relationship in_rpd__prostho_
Occlusal relationship in_rpd__prostho_
 
Minor connectors
Minor connectorsMinor connectors
Minor connectors
 
Implant materials
Implant materialsImplant materials
Implant materials
 
Diagnosis and rx planning
Diagnosis and rx planning Diagnosis and rx planning
Diagnosis and rx planning
 
Classification of rpd
Classification of rpd Classification of rpd
Classification of rpd
 
denture base considerations
denture base considerationsdenture base considerations
denture base considerations
 
Impression materials
Impression  materialsImpression  materials
Impression materials
 

Solidification and microstructure of metals

  • 1. Solidification And Microstructure Of Metals BY Dr. Bibin Bhaskaran
  • 2. The history of dental restorations and implants dates back to the ancient Egyptians who used bone and bands of gold wire to replace missing teeth. The modern era of dental restorations just began after the turn of the 20th century with the use of number of precious metals as well as some attempts to use zinc,steel,copper and even brass Introduction
  • 3. Index Definition Classification Physical properties Chemical properties Metallic bonds Solidification Nucleus formation Crystallization Dendrite formation Grain size Prosthodontic considerations Summary References
  • 4. Metals Definition Any strong and relatively ductile substance that provides electropositive ions to a corrosive environment and that can be polished to a high luster. (G.P.T-8).
  • 5. Metals may be classified into two basic groups :- a) Ferrous b) Non ferrous Classification
  • 6. Metals are sometimes described as a lattice of positive ions surrounded by a cloud of delocalized electrons.
  • 7.
  • 8. In dentistry ,metals represent one of the four major classes of materials used for the reconstruction of decayed, damaged or missing teeth. Although metals are easy to distinguish from ceramics,polymers,and composites,they are not easy to define.
  • 9. Metals are usually inclined to form cations through electron loss. They react with oxygen in the air to form oxides Iron rusts over years, while potassium burns in seconds. Chemical properties
  • 10. The transition metals (such as iron, copper, zinc, and nickel) take much longer to oxidize. Others, like palladium, platinum and gold, do not react with the atmosphere at all.
  • 11. Some metals form a barrier layer of oxide on their surface which cannot be penetrated by further oxygen molecules and thus retain their shiny appearance and good conductivity for many decades (like aluminium, some steels, and titanium). The oxides of metals are generally basic (as opposed to those of non-metals, which are acidic.
  • 12. Physical Properties Metals in general have high electric, thermal conductivity, lustre and density, and the ability to be deformed under stress without cleaving.
  • 13. Metals have a high fracture toughness when compared to ceramic, polymers and composites. The fracture toughness of most metals vary between 25 and 60 Mpa compared with a range of 0.75 to 2.5 Mpa.
  • 14. Conductivity One of the chief characteristics of a metal is its ability to conduct heat and electricity. Such energy conduction is associated with the mobility of free electrons present in metals.
  • 15. DensityThe high density of most metals is due to the tightly packed crystal lattice of the metallic structure.
  • 16. Gallium and Mercury elements that are commonly used as alloying elements in dental alloys are liquid at room temperature. Metals are generally resistant to chemical attack but some metals require alloying elements to resist tarnish and corrosion.
  • 17. Metallic bonding is the electromagnetic interaction between delocalized electrons, called conduction electrons, and the metallic nuclei within the metals. Understood as the sharing of "free" electrons among a lattice of positively-charged ions. Metallic Bonds
  • 18. Metallic bonding accounts for many physical properties of metals, such as strength, malleability, ductility, thermal and electrical conductivity, opacity, and luster.
  • 19. The combination of two phenomena gives rise to metallic bonding: Delocalization of electrons and the availability of a larger number of delocalized energy states than of delocalized electrons. The latter could be called electron deficiency. Nature Of Metallic Bonding
  • 20. Metallic bonding is found in metals like zinc
  • 21. Definition : Alloys are materials made up of more than one chemical element, at least one of which must be a metal. ALLOYS
  • 22. For example a small amount of carbon is added to iron to form steel. A certain amount of chromium is added to iron and carbon to form stainless steel, an alloy that is highly corrosion resistant. Although pure gold is highly corrosion resistance, copper is added to it to enhance its strength .
  • 23. A pure metal solidifies at one fixed temperature, a fact which can be checked by plotting a cooling curve. A cooling curve may be obtained  by melting a small amount of a metal and recording the temperature drop at suitable time intervals as this metal solidifies (the metal must be allowed to cool very slowly i.e. under equilibrium conditions) . Solidification of metals
  • 24. We can then plot a graph of temperature against time to give us the cooling curve for that particular metal.
  • 25. Nucleus formation As the metal is cooled, clusters of atoms come together from the liquid to form solid crystal nuclei.
  • 26. This nuclei will be stable and grow into crystallites or grains. Nucleation can occur by two processes – Homogenous nucleation Heterogeneous nucleation
  • 27. Mechanism of crystallization Crystallization is controlled by atomic diffusion from melt to the nuclei. Characteristically a pure metal may crystallize in a tree branch pattern from a nucleus. Such formations are called dendrites.
  • 28. Microstructure of copper-tin alloy showing branch like dendritic formations
  • 29. Microstructure of brass alloy showing branch like dendritic formations
  • 30. In crystallization growth starts from the centre of the nuclei and crystals grow towards each other. When two or more crystals collide their growth is stopped. Finally the entire space is filled with crystals.
  • 31. Stages in the formation of metallic grains during the solidification of a molten metal
  • 32. The metal is therefore made up of thousands of tiny crystals. Such a metal is said to be polycrystalline. Each crystal in the structure is known as a grain.
  • 33. Grain size Factors affecting grain size :– Number and location of the nuclei at the time of solidification Shape of the mould in which the metal solidifies Rate of crystallisation Rate of cooling Cold working Nucleating agents
  • 34. In polycrystalline metal shape of the grains is influenced by the shape of the mold.
  • 35. Control of grain size Smaller the grain size of the metal ,the better its physical properties. Can be controlled to an extent by super cooling and rate of cooling.
  • 36. The latent heat given up by initial solidification raises the temperature in the vicinity of the solidification front and this condition becomes favorable for dendrite growth resulting in columnar grains. If the mold had been cylindrical grains would have grown perpendicular. Such grains are called radial grains.
  • 37. Decreasing the grain size can have a number of beneficial effects on the cast alloy structure of a crown or removable partial denture. The finer grain size can raise the yield stress, increase the ductility and raise the ultimate strength. The change in the grain size is related to the process of plastic deformation and fracture.
  • 38. Grain boundaries The grain boundary is assumed to be a region of transition between differently oriented crystal lattices of two neighboring grains. Structure is more nearly non crystalline, particularly towards the central region of the grain boundary. Impurities in the metal may be found in greater concentration at the grain boundaries. Also this region is readily attacked by chemicals.
  • 40. It has been observed that the position of the neighboring atoms surrounding every atom of a crystal lattice is identical in a pure crystalline metal. When the property of identical periodic points in space was explored mathematically it was discovered there are 14 ways to arrange points in space.
  • 41. Body centered cubic Simple cubic
  • 42. Face centered orthorhombic Face centered cubic
  • 43. Body centered orthorhombic Simple triclinic
  • 44. Simple monoclinic Base centered monoclinic
  • 45.
  • 46. Cobalt- chromium & titanium alloys are used in prosthetic dentistry for fabrication of implants Nickel chromium alloys are used for porcelain fused to metal restorations Nickel chromium alloys were introduced for crowns bridges and partial denture frame works Prosthodontic Considerations:-
  • 47. A variety of metal alloys are used in dental specialties. In general they are very strong and stiff and have excellent tarnish and corrosion and are biocompatible. As the grain size becomes smaller the better will be its physical properties. Summary:
  • 48. References:- Givan.D.A, Precious metals in dentistry, Dental Clinics of North America, July, 2007, pg: 591-602. Roach.M, Base metal alloys used for dental restorations and implants, Dental Clinics of North America, July, 2007, pg: 603-628. Wataha.J.C, Alloys for prosthodontic restorations, journal of prosthetic dentistry, 2002, 87 (4), pg 351-363. O’Brien.W.J, Dental materials and their selection, 3rd edition, Quintessence publications.
  • 49. Ferracane.J.L, Materials in Dentistry, 2nd edition, Lippincott Williams and Wilkins. Williams.D.F, Cunnigham.J, Materials in Clinical Dentistry, 1st edition, oxford medical publication. Craig.R.G, Dental Materials, 8th edition, Elsevier publications. Anusavice, Phillip’s Science of Dental Materials, 11th edition, Saunders publications. Alloys for prosthodontic restorations The Journal of Prosthetic Dentistry, Volume 87, Issue 4, Pages 351-363