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 The Value of Current Knowledge –
 A Case Study of the Forest Products
       Industry Water Profile

           Canadian Water Summit
          June 17, 2010 (Toronto, ON)


                    Kirsten Vice
               Vice President, NCASI
Motivation
• Access to water
  increasingly controlled
• FPI large user of fresh
  water
• Information gaps for
  stakeholders
• Water Profiles provide
  holistic overview of
  interconnections between
  water resources and forest
  products industry
  operations
Elements of Water Profile
•   Forest and Forest Management




                                       •   P&P and WP Manufacturing




•   Effects of Effluents
    on the Ecology of Surface Waters
Canadian Industry Water
        Profile
Forest and Forest Management
•   Forest and Forest Management   The Challenge: to estimate the
                                   relationship between forest
                                   management areas and water
                                   resources (precipitation and
                                   hydrology) across a vast landscape.
Forest and Forest Management
                                                                                                                                 Stuart-Takla (2000)                                                                                                                                                            Triton Brook (2005)

                                                                                              250                                                                                                                                                                     200
                                                                                                                                                                         Runoff                                                                                                                                                                             Runoff
                                                                                                                                                                                                                                                                      180
                                                                                                                                                                         Precipitation                                                                                                                                                                      Precipitation
                                                                                              200                                                                                                                                                                     160

                                                                                                                                                                                                                                                                      140
                         Carnation Creek (1998)
                                                                                              150                                                                                                                                                                     120




                                                                                                                                                                                                                                                                mm
     700




                                                                                         mm
                                                                                                                                                                                                                                                                      100
                                               Runoff
                                                                                                                                                                                                                                                                          80
     600                                       Precipitation                                  100
                                                                                                                                                                                                                                                                          60
     500
                                                                                                                                                                                                                                                                          40
                                                                                               50
     400                                                                                                                                                                                                                                                                  20
mm




                                                                                                                                                                                                                                                                          0
     300                                                                                        0                                                                                                                                                                                  1       2       3        4       5       6       7       8       9        10       11     12
                                                                                                    1       2       3        4        5       6       7   8   9    10         11   12                                                                                                                                       Month
     200                                                                                                                                      Month

     100                                                                                                                                                                                                                                                                                                   Catamaran Brook (1999)

       0                                                                                                                                                                                                                                                             250
           1   2     3    4    5    6      7        8      9       10      11     12                                                                                                                                                                                                                                                                             Runoff
                                    Month                                                                                                                                                                                                                                                                                                                        Precipitation
                                                                                                                                                                                                                                                                     200


                   Malcolm Knapp Research Forest (2000)
                                                                                                                                                                                                                                                                     150




                                                                                                                                                                                                                                                                mm
     400

                                                                    Runoff                                                                                                                                                                                           100
     350
                                                                    Precipitation
     300
                                                                                                                                                                                                                                                                      50
     250
mm




     200                                                                                                                                                                                                                                                                  0
                                                                                                                                                                                                                                                                                   1       2       3       4        5       6       7       8       9       10       11      12
     150
                                                                                                                                                                                                                                                                                                                            Month
     100
                                                                                                                                                                                                                                                                                                                Hayward Brook (1996)
     50

      0                                                                                                                                                                                                                                                                   250
           1   2    3    4    5    6       7       8       9       10     11      12                                                                                                                                                                                                                                                                         Runoff
                                   Month                                                                                                                                                                                                                                                                                                                     Precipitation
                                                                                                                                                                                                                                                                          200

                         Upper Penticton (2000)
                                                                                                                                                                                                                                                                          150
     250




                                                                                                                                                                                                                                                                     mm
                                                                         Runoff
                                                                         Precipitation                                                                                                                                                                                    100
     200
                                                                                                                        Experimental Lakes (1975)                                                                   REVEW (2000)
                                                                                                                                                                                                                                                                              50
     150                                                                                      160                                                                                             250
                                                                                                                                                                                                                                                Runoff
mm




                                                                                                                                                              Runoff
                                                                                              140                                                                                                                                               Precipitation
                                                                                                                                                              Precipitation                                                                                                    0
     100                                                                                                                                                                                      200
                                                                                                                                                                                                                                                                                       1       2       3        4       5       6       7       8       9    10       11     12
                                                                                              120
                                                                                                                                                                                                                                                                                                                                Month
                                                                                              100
      50                                                                                                                                                                                      150
                                                                                                                                                                                         mm
                                                                                         mm




                                                                                              80

                                                                                                                                                                                              100
       0                                                                                      60
           1   2     3    4    5       6       7       8       9    10      11      12
                                                                                              40
                                       Month                                                                                                                                                  50
                                                                                              20

                                                                                               0                                                                                               0
                                                                                                    1   2       3        4        5       6       7   8   9   10   11     12                        1   2   3   4   5   6    7     8   9   10     11      12
                                                                                                                                          Month                                                                          Month
Forest Management Elements
                 Precipitation – all water that
                 enters the system not lost to
                 immediate evaporation

                      - Rainfall
Forest Management Elements
                 Precipitation – all water that
                 enters the system not lost to
                 immediate evaporation.

                      - Rainfall
                      - Fog interception
Forest Management Elements
                 Precipitation – all water that
                 enters the system not lost to
                 immediate evaporation.

                      - Rainfall
                      - Fog interception
                      - Snow (and melt)
Forest Management Elements
                 Precipitation – all water that
                 enters the system not lost to
                 immediate evaporation.

                      - Rainfall
                      - Fog interception
                      - Snow (and melt)

                 Runoff – all water that
                 leaves the system via surface
                 or subsurface flow

                  Assumes constant
                  water-table
Forest Management Elements
                 Precipitation – all water that
                 enters the system not lost to
      AET        immediate evaporation.

                      - Rainfall
                      - Fog interception
                      - Snow (and melt)

                 Runoff – all water that
                 leaves the system via surface
                 or subsurface flow.

                Annual Evapotranspiration –
                calculated by subtracting
                runoff from total precipitation

                AET = Precipitation - Runoff
Forest and Forest Management
Assumptions:
an ecozone-based approach
                            • Majority (>98%) of
                              forestry occurs in nine
                              ecozones (probably)
                            • Forested areas are
                              unequally distributed
                              among ecozones (true)
                            • Forestry operations are
                              equally distributed among
                              forested areas within
                              ecozones (untrue –
                              Boreal Shield has ~50%
                              of forestry operations)
                            • Mean precipitation levels
                              can be estimated across
                              entire ecozones (??)
Forest and Forest Management


       Element         Million m3

Precipitation on       1 350 000
managed forest areas

Runoff from managed     670 000
forest areas

Evapotranspiration      680 000
Manufacturing Element: Concepts
• Water use: Total amount of water used for process and cooling
                        needs
                                        Portion of water removed from a water
• Water consumption:                    source that is not immediately returned to
                                        the water source (e.g., evaporative losses)

                                                  Water Evaporated (WE)

                        Water Intake
                                                          Water in Purchased
                           (WI)
         Water Source




                                                          Chemicals (WCH)
                                          Manufacturing
                                                           Water in Raw
                            Final                         Materials (WRM)
                        Effluent (FE)
                         Water in Final
                           Product                 Water in
                            (WFP)                  Residuals
                                                     (WR)
Approach
• Pulp & Paper – Perform mass balance calculations
  on a mill-by-mill basis
  • Ideally: Generate independent estimates of water
    imports and exports (lack of data).
  • Pragmatically: Use available data and estimated data to
    estimate water withdrawals. This requires the use of an
    iterative calculation procedure for closing the water
    balance.

• Wood Products – Undertake typical wood mass
  balances per wood product sub-category and
  typical moisture contents
  • Reasonable: Water use is <1% of that at P&P facilities
Water Profile for Manufacturing (2007)
                                       (million m3 per year)

                          Forests                         • 93.4% water
                                                           inputs is from
                                                            surface and
                                                           ground water

                                                            groundwater
• 11.2% water inputs                           surface         31.8                 Wood
    are evaporated                              water                               products
                           water in wood                                            recovered evaporation
 • 1.3% water inputs                           1,882
                                131.9                            recycle            0.84          2.47
    are imparted to
     residuals and                                                1.74
        product
                                           Manufacturing
   Non-fiber           other water                                       water in           Products
  Raw Material           inputs                                          products
                          2.34                                             19.89



   • 87.5% water inputs are
   returned to surface water         to surface to ground evaporation    water in                     disposal
                                     water cycle water cycle          solid residuals
             cycle                     1,793.9       0       231.5         4.66                         14.83
Water Profile for the Canadian Industry (2007)
                                       (million m3 per year)

                                                     evapotranspiration 680,000
                          Forests
       precipitation                                 surface water runoff and
                                                     groundwater recharge 670,000              water
         1,350,000
                                                                                           resource cycle

• FPI water use ~                                           groundwater
                                               surface         31.8                  Wood
   0.3% of total                                water                                products
   stream flow             water in wood       1,882                                 recovered evaporation
   produced by                  131.9                            recycle             0.84          2.47
 managed forests                                                   1.74


                                           Manufacturing
  Non-fiber            other water                                        water in           Products
                         inputs                                           products
 Raw Material
                          2.34                                              19.89




                                     to surface to ground evaporation    water in                      disposal
                                     water cycle water cycle          solid residuals
                                       1,793.9       0       231.5         4.66                          14.83
The Value of Current Knowledge –
     Opportunities and Limitations
• Breadth of forestry across Canada
  necessitates assumptions
  – Local or regional estimates will always be more
    accurate

• Water consumption only roughly 10% of
  water use for P&P manufacturing
  – Site-specific calculations optimal
  – Process-specific knowledge required
  – Balance can be struck between measurement
    devices & engineering estimation

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Kirsten Vice, Canadian Operations - The Value of Current Knowledge: A Case of Study of Forest Products Industry Profile

  • 1. ncasi The Value of Current Knowledge – A Case Study of the Forest Products Industry Water Profile Canadian Water Summit June 17, 2010 (Toronto, ON) Kirsten Vice Vice President, NCASI
  • 2. Motivation • Access to water increasingly controlled • FPI large user of fresh water • Information gaps for stakeholders • Water Profiles provide holistic overview of interconnections between water resources and forest products industry operations
  • 3. Elements of Water Profile • Forest and Forest Management • P&P and WP Manufacturing • Effects of Effluents on the Ecology of Surface Waters
  • 5. Forest and Forest Management • Forest and Forest Management The Challenge: to estimate the relationship between forest management areas and water resources (precipitation and hydrology) across a vast landscape.
  • 6. Forest and Forest Management Stuart-Takla (2000) Triton Brook (2005) 250 200 Runoff Runoff 180 Precipitation Precipitation 200 160 140 Carnation Creek (1998) 150 120 mm 700 mm 100 Runoff 80 600 Precipitation 100 60 500 40 50 400 20 mm 0 300 0 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 Month 200 Month 100 Catamaran Brook (1999) 0 250 1 2 3 4 5 6 7 8 9 10 11 12 Runoff Month Precipitation 200 Malcolm Knapp Research Forest (2000) 150 mm 400 Runoff 100 350 Precipitation 300 50 250 mm 200 0 1 2 3 4 5 6 7 8 9 10 11 12 150 Month 100 Hayward Brook (1996) 50 0 250 1 2 3 4 5 6 7 8 9 10 11 12 Runoff Month Precipitation 200 Upper Penticton (2000) 150 250 mm Runoff Precipitation 100 200 Experimental Lakes (1975) REVEW (2000) 50 150 160 250 Runoff mm Runoff 140 Precipitation Precipitation 0 100 200 1 2 3 4 5 6 7 8 9 10 11 12 120 Month 100 50 150 mm mm 80 100 0 60 1 2 3 4 5 6 7 8 9 10 11 12 40 Month 50 20 0 0 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 Month Month
  • 7. Forest Management Elements Precipitation – all water that enters the system not lost to immediate evaporation - Rainfall
  • 8. Forest Management Elements Precipitation – all water that enters the system not lost to immediate evaporation. - Rainfall - Fog interception
  • 9. Forest Management Elements Precipitation – all water that enters the system not lost to immediate evaporation. - Rainfall - Fog interception - Snow (and melt)
  • 10. Forest Management Elements Precipitation – all water that enters the system not lost to immediate evaporation. - Rainfall - Fog interception - Snow (and melt) Runoff – all water that leaves the system via surface or subsurface flow Assumes constant water-table
  • 11. Forest Management Elements Precipitation – all water that enters the system not lost to AET immediate evaporation. - Rainfall - Fog interception - Snow (and melt) Runoff – all water that leaves the system via surface or subsurface flow. Annual Evapotranspiration – calculated by subtracting runoff from total precipitation AET = Precipitation - Runoff
  • 12. Forest and Forest Management Assumptions: an ecozone-based approach • Majority (>98%) of forestry occurs in nine ecozones (probably) • Forested areas are unequally distributed among ecozones (true) • Forestry operations are equally distributed among forested areas within ecozones (untrue – Boreal Shield has ~50% of forestry operations) • Mean precipitation levels can be estimated across entire ecozones (??)
  • 13. Forest and Forest Management Element Million m3 Precipitation on 1 350 000 managed forest areas Runoff from managed 670 000 forest areas Evapotranspiration 680 000
  • 14. Manufacturing Element: Concepts • Water use: Total amount of water used for process and cooling needs Portion of water removed from a water • Water consumption: source that is not immediately returned to the water source (e.g., evaporative losses) Water Evaporated (WE) Water Intake Water in Purchased (WI) Water Source Chemicals (WCH) Manufacturing Water in Raw Final Materials (WRM) Effluent (FE) Water in Final Product Water in (WFP) Residuals (WR)
  • 15. Approach • Pulp & Paper – Perform mass balance calculations on a mill-by-mill basis • Ideally: Generate independent estimates of water imports and exports (lack of data). • Pragmatically: Use available data and estimated data to estimate water withdrawals. This requires the use of an iterative calculation procedure for closing the water balance. • Wood Products – Undertake typical wood mass balances per wood product sub-category and typical moisture contents • Reasonable: Water use is <1% of that at P&P facilities
  • 16. Water Profile for Manufacturing (2007) (million m3 per year) Forests • 93.4% water inputs is from surface and ground water groundwater • 11.2% water inputs surface 31.8 Wood are evaporated water products water in wood recovered evaporation • 1.3% water inputs 1,882 131.9 recycle 0.84 2.47 are imparted to residuals and 1.74 product Manufacturing Non-fiber other water water in Products Raw Material inputs products 2.34 19.89 • 87.5% water inputs are returned to surface water to surface to ground evaporation water in disposal water cycle water cycle solid residuals cycle 1,793.9 0 231.5 4.66 14.83
  • 17. Water Profile for the Canadian Industry (2007) (million m3 per year) evapotranspiration 680,000 Forests precipitation surface water runoff and groundwater recharge 670,000 water 1,350,000 resource cycle • FPI water use ~ groundwater surface 31.8 Wood 0.3% of total water products stream flow water in wood 1,882 recovered evaporation produced by 131.9 recycle 0.84 2.47 managed forests 1.74 Manufacturing Non-fiber other water water in Products inputs products Raw Material 2.34 19.89 to surface to ground evaporation water in disposal water cycle water cycle solid residuals 1,793.9 0 231.5 4.66 14.83
  • 18. The Value of Current Knowledge – Opportunities and Limitations • Breadth of forestry across Canada necessitates assumptions – Local or regional estimates will always be more accurate • Water consumption only roughly 10% of water use for P&P manufacturing – Site-specific calculations optimal – Process-specific knowledge required – Balance can be struck between measurement devices & engineering estimation