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Supply Chain Disruptions and Corporate
            Performance


              Vinod R. Singhal
           College of Management
      Georgia Institute of Technology
             Atlanta, GA, 30332
   E-mail: Vinod.singhal@mgt.gatech.edu

                April 2011



                                          1
Some thoughts

• Without facts you are just another person with
an opinion
                       unless
you are at a level of the organization where your
opinion becomes fact.


• When research is limited or absent, anecdotes
prevail.



                                                    2
Agenda
• The financial consequences of supply chain
  disruptions
       - shareholder value
       - stock price volatility
       - profitability


• Drivers of supply chain disruptions.


• Implications for investors.


                                               3
Supply chain disruptions are frequent
• Disruptions due to natural disasters
      - Hurricane Katrina in USA
      - Volcanic eruption in Iceland
      - Floods in Australia
      - Earthquake in Japan

• Disruptions not due to natural disasters
      - Boeing Dreamliner
      - Toyota quality problems
      - Johnson & Johnson product recalls
      - BP Deepwater Horizon oil rig collapse

                                                4
Awareness about supply chain risks
• 70% of executives indicated that supply chain risks
have increased over the past three years, and will
increase over the next five years (McKinsey 2010).

• 75% of firms experienced unexpected production
hiccups in the last 12 months and 25% said the
problems are getting worse (Business Continuity
Institute survey 2010).

• Second most important issue (IBM 2009).


                                                  5
Obstacles to addressing risks

              60

              50         47

              40                         36            36
 % of firms




              30
                                                                       18
              20
                                                                                        14

              10                                                                                           6

              0
                   Insufficent time   Inadequate   Insufficient   Not a priority   No reason given   Not recognized
                                       personnel     budget




Survey done by Harris Interactive in 2005.                                                                      6
Consequences of disruptions
 Lower Revenues

 Higher costs

 Poor asset utilization

 Excess inventory, inventory write-offs, stockouts

 Higher cost of capital/borrowing

 Shareholder lawsuits

 Management and personnel turnover

 Loss of reputation and credibility, negative publicity
                                                           7
Sample
 1000+ announcements of supply chain disruptions
(production or shipment delays) from Wall Street Journal and
Dow Jones News from 1990 to 2007.

  - Apple Inc. said it will delay shipment of its Apple TV
    device until mid-March , Dow Jones News Service,
    February 27, 2007.

  - Sony to delay launch of Playstation3 because of
    manufacturing issues”, The Wall Street Journal, October
    6, 2006.

  - Boeing has run into delays producing the latest military
    navigation satellites, Wall Street Journal, August 23,
    2006.
                                                             8
Stock market reaction to disruption announcements


                                                                            Perf ormance
                                        Portf olio Matched   Size Matched     Matched      Industry Matched
                                   0
 Average shareholder return (%)




                                   -2


                                   -4


                                   -6

                                                                               -6.81
                                   -8         -7.18             -7.17
                                                                                                -7.81

                                  -10
                                                                                                         9
Comparison with stock market reaction to other
                corporate events
Operational events                         Marketing events
Increase in capital expenditure     1.0%    Change in firm name         0.7%
Increase in R&D expenditure         1.4%    Brand leveraging            0.3%
Effective TQM implementation        0.7%    Celebrity endorsement       0.2%
Internal corporate restructuring    1.0%    New product introduction    0.7%
Decrease in capital expenditure    -1.8%    Affirmative action awards   1.6%
Plant closing                      -0.7%
Automotive recalls                 -0.5%



Information technology events              Financial events
 IT Investments                    1.0%    Stock splits                   3.3%
 IT problems                   -1.7%       Open market share repurchase 3.5%
                                           Proxy contest                  4.2%
                                           Increasing financial leverage  7.6%
                                           Decreasing financial leverage -5.4%
                                           Seasoned equity offerings     -3.0%

                                                                        10
Average stock returns over different intervals

                                                            On
                                         Year before   announcement   1st year after   2nd year after
                                    0
  Average shareholder return (%)




                                    -3                                                     -1.77



                                    -6

                                                          -7.18
                                    -9

                                                                         -10.45
                                   -12


                                           -13.68
                                   -15
                                                                                                    11
Average stock returns over three years

                                                                          Performance
                                       Portfolio Matched   Size Matched    Matched      Industry Matched
                                  0
Average shareholder return (%)




                                 -10


                                 -20


                                 -30
                                                                            -32.21
                                                              -34.77
                                 -40                                                         -38.40
                                            -40.66

                                 -50

                                                                                                      12
Volatility changes

                                   75
Annualized Equity Volatility (%)




                                   70

                                   65
                                                                                                                Disruptions
                                                                                                                Control Sample
                                   60

                                   55

                                   50
                                        -24   -20   -16   -12    -8   -4         1       5   9   13   17   21
                                                                           Event Month


       On average 21% increase in volatility
                                                                                                                     13
Broader perspectives

 S&P 500 has returned about 12% annually over the
 last 15 years.

 Major disruptions are associated with 35%
 underperformance in stock returns.

 One major disruption every 10 years – average
 return of 9%




                                                  14
Profitability impacts of disruptions


                                              Performance Measures
                         Operating Income        Return on Sales     Return on Assets
                   0

                  -20
Percent change




                  -40                                    -32.02
                                     -42.27                                     -35.82
                  -60                                                                    Mean
                                                                                         Median
                  -80

                 -100                                                  -92.24
                           -107.43
                 -120                             -114.67

                 -140

                                                                                             15
Summary
• Disruptions cause significant destruction in corporate
  performance.

• It does not matter who or what caused the disruption
  – you still pay.

• Small firms suffer more from disruptions.

• Firms do not quickly recover from disruptions.



                                                   16
Are supply chains more prone to disruptions
                    today?
• Globalization of supply chains

• Increased reliance on outsourcing and partnerships

• Single sourcing

• Over-concentration of operations

• Little slack in the supply chain – focus on efficiency

• Competition

                                                     17
Why enough attention is not paid to the
           possibility of disruptions?
• Consequences are not known

• Low frequency events

• Resource shortages

• Requires cross-functional effort

• Short tenure of managers

• You don’t get credit for fixing problems that never
  happened

• You have not experienced one                      18
Implications
 Supply chain disruption experiencing firms are
 torpedo stocks

 Sell or hedge these stocks.

 Supply chain risk analyses should be an important
 part of stock recommendations and selections.

 Educate firms about the consequences of supply
 chain risks.

Serve as a catalyst to motivate firms to be proactive
 in mitigating supply chain risks.

                                                   19
Final Thoughts

• Can you afford the risk of a major supply chain
disruption?


• What is the easiest way to create shareholder
value or make money? Stop losing it!




                                                    20

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Supply Chain Disruptions and Corporate Peformenace

  • 1. Supply Chain Disruptions and Corporate Performance Vinod R. Singhal College of Management Georgia Institute of Technology Atlanta, GA, 30332 E-mail: Vinod.singhal@mgt.gatech.edu April 2011 1
  • 2. Some thoughts • Without facts you are just another person with an opinion unless you are at a level of the organization where your opinion becomes fact. • When research is limited or absent, anecdotes prevail. 2
  • 3. Agenda • The financial consequences of supply chain disruptions - shareholder value - stock price volatility - profitability • Drivers of supply chain disruptions. • Implications for investors. 3
  • 4. Supply chain disruptions are frequent • Disruptions due to natural disasters - Hurricane Katrina in USA - Volcanic eruption in Iceland - Floods in Australia - Earthquake in Japan • Disruptions not due to natural disasters - Boeing Dreamliner - Toyota quality problems - Johnson & Johnson product recalls - BP Deepwater Horizon oil rig collapse 4
  • 5. Awareness about supply chain risks • 70% of executives indicated that supply chain risks have increased over the past three years, and will increase over the next five years (McKinsey 2010). • 75% of firms experienced unexpected production hiccups in the last 12 months and 25% said the problems are getting worse (Business Continuity Institute survey 2010). • Second most important issue (IBM 2009). 5
  • 6. Obstacles to addressing risks 60 50 47 40 36 36 % of firms 30 18 20 14 10 6 0 Insufficent time Inadequate Insufficient Not a priority No reason given Not recognized personnel budget Survey done by Harris Interactive in 2005. 6
  • 7. Consequences of disruptions  Lower Revenues  Higher costs  Poor asset utilization  Excess inventory, inventory write-offs, stockouts  Higher cost of capital/borrowing  Shareholder lawsuits  Management and personnel turnover  Loss of reputation and credibility, negative publicity 7
  • 8. Sample  1000+ announcements of supply chain disruptions (production or shipment delays) from Wall Street Journal and Dow Jones News from 1990 to 2007. - Apple Inc. said it will delay shipment of its Apple TV device until mid-March , Dow Jones News Service, February 27, 2007. - Sony to delay launch of Playstation3 because of manufacturing issues”, The Wall Street Journal, October 6, 2006. - Boeing has run into delays producing the latest military navigation satellites, Wall Street Journal, August 23, 2006. 8
  • 9. Stock market reaction to disruption announcements Perf ormance Portf olio Matched Size Matched Matched Industry Matched 0 Average shareholder return (%) -2 -4 -6 -6.81 -8 -7.18 -7.17 -7.81 -10 9
  • 10. Comparison with stock market reaction to other corporate events Operational events Marketing events Increase in capital expenditure 1.0% Change in firm name 0.7% Increase in R&D expenditure 1.4% Brand leveraging 0.3% Effective TQM implementation 0.7% Celebrity endorsement 0.2% Internal corporate restructuring 1.0% New product introduction 0.7% Decrease in capital expenditure -1.8% Affirmative action awards 1.6% Plant closing -0.7% Automotive recalls -0.5% Information technology events Financial events IT Investments 1.0% Stock splits 3.3% IT problems -1.7% Open market share repurchase 3.5% Proxy contest 4.2% Increasing financial leverage 7.6% Decreasing financial leverage -5.4% Seasoned equity offerings -3.0% 10
  • 11. Average stock returns over different intervals On Year before announcement 1st year after 2nd year after 0 Average shareholder return (%) -3 -1.77 -6 -7.18 -9 -10.45 -12 -13.68 -15 11
  • 12. Average stock returns over three years Performance Portfolio Matched Size Matched Matched Industry Matched 0 Average shareholder return (%) -10 -20 -30 -32.21 -34.77 -40 -38.40 -40.66 -50 12
  • 13. Volatility changes 75 Annualized Equity Volatility (%) 70 65 Disruptions Control Sample 60 55 50 -24 -20 -16 -12 -8 -4 1 5 9 13 17 21 Event Month On average 21% increase in volatility 13
  • 14. Broader perspectives  S&P 500 has returned about 12% annually over the last 15 years.  Major disruptions are associated with 35% underperformance in stock returns.  One major disruption every 10 years – average return of 9% 14
  • 15. Profitability impacts of disruptions Performance Measures Operating Income Return on Sales Return on Assets 0 -20 Percent change -40 -32.02 -42.27 -35.82 -60 Mean Median -80 -100 -92.24 -107.43 -120 -114.67 -140 15
  • 16. Summary • Disruptions cause significant destruction in corporate performance. • It does not matter who or what caused the disruption – you still pay. • Small firms suffer more from disruptions. • Firms do not quickly recover from disruptions. 16
  • 17. Are supply chains more prone to disruptions today? • Globalization of supply chains • Increased reliance on outsourcing and partnerships • Single sourcing • Over-concentration of operations • Little slack in the supply chain – focus on efficiency • Competition 17
  • 18. Why enough attention is not paid to the possibility of disruptions? • Consequences are not known • Low frequency events • Resource shortages • Requires cross-functional effort • Short tenure of managers • You don’t get credit for fixing problems that never happened • You have not experienced one 18
  • 19. Implications  Supply chain disruption experiencing firms are torpedo stocks  Sell or hedge these stocks.  Supply chain risk analyses should be an important part of stock recommendations and selections.  Educate firms about the consequences of supply chain risks. Serve as a catalyst to motivate firms to be proactive in mitigating supply chain risks. 19
  • 20. Final Thoughts • Can you afford the risk of a major supply chain disruption? • What is the easiest way to create shareholder value or make money? Stop losing it! 20