Green Building with Composites

2. Objectives
• Replace traditional materials in
– Disaster resistant buildings
– Social housing
• Build any design
– From architectural prints
• Assemble like automobiles
– Vertical integration, economy of scale, speed, factory quality
• Erect protective building shell
– For others to finish
• Replicate Worldwide
– Network of Assembly Plants

3. What is a Composite?
• A combination of dissimilar materials each of
which retains its individual characteristics but,
when combined, achieve higher characteristics than
the sum of the individual characteristics.
– A synergy occurs
• The constituent materials work together yet
remain in their original physical forms and chemical
compositions
– Gaining high performance attributes
• Where are they used?

4. Severe Applications
Bridges Aircraft
Seawalls
Composite Ladders Wiped Out Wood in 2 Years

5. Composite Markets
Car Bodies
Railing
Rebar
And now
CBS composite
Framing

6. How Composite are Made
SEVERAL TYPES

7. Composite Types
Fibers & Resins
CBS Pultrusions

8. Machine Makes Perfect Parts
Continuous Production
Precision-cut for each project

9. Engineered Performance
Strength by
Chemistry
Formulate for Need
Strength by
Design
Optimize Shape
Strength by
Fiber Layup
Layer for Application

10. 1st to 5th Generation Studs
First
Studs CBS
Super Stud
Aircraft
Parts

11. CBS Egis® Studs
High
Density
Shipping
Structural
Support
Framing

12. Best Cost/Performance
LONGEVITY

13. Construction
Optimized
Composites
WHAT ARE THEY?

14. Framing - the Most Important Component
CBS
50 Year
Warranty
300 Year
Life
Safety - Sustainability

15. Disaster Resistant Materials
& Structural Assembly
Create
SUSTAINABILITY

16. Against Disasters

17. Against Infestations, Mold, & Rot

18. Resource Stewardship
RESPONSIBILITY

19. Saving Energy
• Lowest “Embodied Energy”
– The total energy required to produce a product from raw material to in-place use
– Made from sand 75% recycles to glass
• Longest Life-cycle
– High insulating, tight Construction
– Reduces utility costs, maintains value
• Most Material Conservation
– No wear, No deterioration
– Framing resin weight* = 3 car gas tank fills, 3rd fill could have built a house
1 Ton of composites* replace
17 Tons of wood, or
41 Tons of concrete*
*2,000 sq foot (186 sq m) home built to hurricane standards

20. Saving Forests
1 Plant Saves 15,000 acres of trees each year
3 Plants save 70 square miles of trees each year
Where do we get oxygen now?
Where are we going to get it later?

21. Home Affordability Through
AUTOMATION

22. Progress in Assembly
200
Years
1910
to
2010

23. Progress in Building
400
1610 Years
1941
1610
to
2010
1913 2010

24. Effect of Automation
2009 Annual Production Cars are complex
2009 Annual Cars & Homes Houses are not
1 Million Cars Each
Cars are affordable
47,952,995
Houses are not
Car makers innovate
Builders do not
We can do better
It’s time to do better
18 Houses Each with
554,000 CBS
44 World wide Car Makers 31,360 US Homebuilders
Systems

25. Time To
& Automate

26. Panelize
Any Building

27. Factory Assemble
Every Building Panel

28. Deliver, & Erect
Every Structural Component

29. Affordable & Competitive

30. Profitability
CBS Profit Comparison
$10,000
$8,000
Price
$6,000
Cost
$4,000
Profit
$2,000
$0
100 Sticks Kits Panels Modules
Sales Method

31. Two Markets
DISASTER RESISTANCE &
SOCIAL HOUSING

32. Strength by Design
Egis®-Wall

33. Disaster Resistant Housing
Single & Double
In-line shear walls

34. Low Cost Social Housing
Assembled on-site
Using local materials

35. Disaster Resistant & Social Housing
MARKET VALUES

36. US Market Values (Homes $1 billion/day - 50% in 6 States)
(Cars $436 million/day – in 50 States)
2009 Annual Production 2009 Market Values
2009 Annual Cars & Homes 2009 Market Values
1 Million Cars Each 18 Homes Each
47,952,99 $69,250,000,000
5
$56,161,750,000
+ $13 Million
over cars
2,246,470 Cars @ $25,000 each 554,000 homes @ $125,000 each
554,000
44 World wide Car Makers 31,360 US Homebuilders
The market is huge
The market value is impressive

37. Constant Housing Needs
US Statistics World Statistics
Population Homes Land
Population Homes Land
Acres
Acres
Every Births New Starts Cleared
Every Births New Starts Cleared
Second 0.14 0.06 0.02 Second 4 1.1 0.2
Minute 8 4 1 Minute 240 66 12
Hour 508 223 56 Hour 14,400 3,960 720
Day 12,202 5,357 1,339 Day 345,600 95,040 17,280
Week 85,417 37,500 9,375 Week 2,419,200 665,280 120,960
Month 341,667 150,000 37,500 Month 9,676,800 2,661,120 483,840
2011 4,100,000 485,000 450,000 2011 116,121,600 23,224,320 5,806,080

38. Foreign Market Values
• World Housing Needs
– 24 million each year just to keep pace with population*
• World Population Gains
– 111.4 million each year** divided by 24 million ≈ 5 persons / home
• Current Housing Deficits
– Estimated > 24 million
• CBS will not run out of market
– Worldwide, unsatisfied, continuously growing, unmet needs
– The opportunity is there
*(United Nations Housing Growth Estimates)
**(World Population Growth Estimates)

39. Narrow Technology with Broad Appeal
• Micro
– Materials
• Composites – Pultrusion – Optimization
• Median
– Methods
• Interlocking Parts – Assembly Jigs – Production Line
• Macro
– Mass Markets
• Disaster – Social Housing - Worldwide

40. Market Penetration
• Establish Multiple Joint Venture Assembly Plants
– Build for current population growth
– Generate jobs & income
– Develop tax base
• Grow Plants into Construction Technology Centers
– Co-locate component suppliers
– Overcome housing Deficits
– Use local materials
– Train workers

41. CBS - The Single Solution for
• Hurricanes & Tornados
• Earthquakes
• Insurance
• Termites
• Water
• Mold
• Fire
1 Ton of composite replaces *
17 Tons of wood (23,000# plus 8,000# waste)
41 Tons of concrete block (masonry & rebar)
* For hurricane build

42. Promote CBS Composite Framing
• Safer – Stronger - Longer Lasting – Affordable
• The Microsoft of Housing – Its Simply a Better Home

43. Composite Building Structures, Ltd
One Product
Protective Building Shells
One Vision
To make CBS Composites the
Framing Material of Choice - Worldwide