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ENGINEERED SOLUTIONS 
Rehabilitating Aging Structures 
Reline Done Right™
The New Infrastructure 
The New Infrastructure 
When drainage infrastructure reaches the end of a useful service life, the decision to excavate and replace is commonplace. Rehabilitation or relining 
of culverts, storm sewers and small bridges can be a faster and less expensive option that imparts little to no impact on traffic maintenance. 
Rehabilitation – Get In, Get Out, Stay Out™ 
Contech® offers a variety of products and systems, combined with more than 100 years of experience, to facilitate rehabilitation of storm and sanitary 
sewers, culverts and bridges. 
Design Considerations for Rehabilitation versus Replacement 
Rehabilitating or relining a drainage or sanitary pipeline or structure requires a site-specific analysis. There is no one-size-fits-all approach. Every 
reline project needs to be examined closely by qualified professionals. 
From an engineering perspective, the design approach must take into account the usual design parameters and must carefully evaluate the current 
condition of the pipe or structure and the supporting fill that surrounds it. The primary areas where an engineer should be concerned are: 
• Condition of existing structures 
• Hydraulic requirements and 
limitations 
• Optimum shape, size and materials 
• Constructability 
• Design service life 
• Structural analysis and design 
• Specification goals 
Variety of Products for More Efficient Rehabilitation 
Span Range Product Description 
DRAINAGE 
8:” – 63” InnerFlow® Solid, smooth-wall high density polyethylene (HDPE) pipe 
12” – 36” A2™ Liner Pipe PVC corrugated pipe with smooth interior wall 
18” – 102” ULTRA FLO® Spiral rib aluminum, aluminized and polymer-coated steel pipe 
12” – 144” Corrugated Metal Pipe Corrugated aluminized and polymer-coated steel and aluminum alloy helical pipe 
30” – 120” DuroMaxx® Steel reinforced polyethylene pipe 
SEWER 
8:” – 63” InnerFlow® Solid, smooth-wall high density polyethylene (HDPE) pipe 
12” – 36” A2™ Liner Pipe PVC corrugated pipe with smooth interior wall 
30” – 120” DuroMaxx® Steel reinforced polyethylene pipe 
30” – 120” + SPR™ PE Spiral-wound steel reinforced PE pipe 
STRUCTURES 
4’ – 20’+ Tunnel Liner Plate Steel and aluminum 2- flanged plate 
5’ – 23’+ ALSP 
MULTI-PLATE® 
2 www.ContechES/rehab 
Aluminum structural plate 
Galvanized steel structural plate 
8’-9” – 35’-5” ALBC Aluminum box culvert 
19’-5” – 65’ SUPER SPAN™ 
SUPER-PLATE® 
BridgeCor® 
Galvanized steel structural plate long spans 
Aluminum structural plate long spans 
Deep corrugation galvanized steel structural plate 
12’ – 102’ Con/Span® and BEBO® Precast concrete arches
Rehabilitating aging Structures 
www.ContechES/rehab 3 
Segmental Sliplining Process for Plastic Pipe 
These include DuroMaxx,A2 Liner and InnerFlow Products. Consult your local Contech representative for more detail. 
New structure 
New structure 
New structure 
Existing structure 
Existing structure 
Gasket bell and spigot or 
fusion weld joints. 
Pull or push pipe “train” 
from trailing end. 
When longer pushes are 
required, repeat and join 
“trains”. 
Fill with water as needed to 
resist flotation if other blocking 
methods weren’t used prior to 
sliplining. 
Segmental Sliplining Process for Corrugated Metal Pipe 
Consult your local Contech representative for more detail. 
Place the Next Section 
Block the Tail End 
Existing structure 
New structure 
Existing structure 
Place Internal Expanding Band & Gasket 
Repeat Until All Sections Are Installed 
Block the first section and 
place the next section. 
Place the Next Section 
Block the Tail End 
Place Internal Expanding Band & Gasket 
Repeat Until All Sections Are Installed 
Install Bracing to Prevent Flotation & Displacement During Grouting 
Vertical bracing 
Block the tail end and place 
internal expanding band and 
gasket. 
Place the Next Section 
Block the Tail End 
Place Internal Expanding Band & Gasket 
Insert first section. 
Place the Next Section 
Block the Tail End 
Place Internal Expanding Band & Gasket 
Repeat Until All Sections Are Installed 
Install Bracing to Prevent Flotation & Displacement During Grouting 
Vertical bracing 
Repeat until all sections are 
installed. Place bracing to prevent 
flotation and displacement during 
grouting if other blocking techniques 
weren’t used prior to sliplining. 
Optional skids shown.
Relining with Pipe 
PVC – a2™ Liner Pipe 
Cost-Effective Rehabilitation with Proven Trenchless Installation Methods 
The increasing rate of sanitary and storm sewer deterioration requires an efficient and cost-effective rehabilitation 
solution. Contech A2 Liner Pipe uses proven trenchless installation methods to slipline existing sewer lines 
without the disruptions associated with open trenching — while increasing productivity and lowering costs. 
a2 Liner Pipe Increases Hydraulic Capacity 
When reinforced concrete and vitrified clay pipe have offset joints, cracks, spalling or protrusions, there is greater 
resistance to flow, reducing hydraulic capacity. Significant hydraulic improvements are achieved when these deteriorated 
pipes are sliplined with A2 Liner. A Manning’s “n” value of .009 can actually result in increased flow capacity and 
higher flow velocities for improved self-cleaning. 
The Manning equation can be used to determine the flow capacities for circular pipes before and after rehabilitation: 
The hydraulic comparisons chart, below, compares the flow of existing 
concrete pipe after it is relined with A2 Liner Pipe, where: 
• n = Manning’s coefficient 
• A2 Liner “n” = .009 
• Existing RCP “n” = 0.015 
• D = inside diameter 
This analysis is based upon closed-system flow 
for sewers or outlet-controlled flow for culverts. 
Hydraulic Comparisons 
Existing Diameter (in) a2 Liner Diameter (in) Percent Existing 
15 12 92 
18 15 103 
21 18 111 
24 21 117 
27 24 122 
36 30 103 
42 36 111 
4 www.ContechES/rehab 
EXISTING PIPE WALL 
NOSE 
CONE 
A2 LINER 
PIPE A2 SLEEVE 
CONNECTOR 
PUSH RING 
PUSH 
a2 Liner Pipe Insertion Detail 
The a2 Liner Pipe has a unique STaB-JOInT coupler that fits flush with the outer 
wall surface for easy installation while ensuring proper load transfer across the joint 
during installation. 
Flow* 
* Sliplining with a2 Liner actually can increase the hydraulic capacity of 
existing RCP drainage systems. 
Lightweight for Easy Handling and Installation 
The lightweight design of the A2 Liner, coupled with a unique 
gasketed STAB-JOINT, makes joining easy. Lubricant, two chains 
and one or two come-alongs are usually all that is required to join 
sections. The light, easy-to-handle sections allow for maneuvering in 
tight workspaces. For more information, please contact your Contech 
representative. 
% Existing Flow = n existing DA2 Liner 
8/3 
n A2 Liner Dexisting
Rehabilitating aging Structures 
www.ContechES/rehab 5 
a2 Liner Pipe Dimensions 
nominal Diameter (in) average O.D. (in) average I.D. (in) 
12 12.8 11.7 
15 15.7 14.3 
18 19.2 17.6 
21 22.6 20.7 
24 25.6 23.5 
27 28.9 26.4 
30 32.2 29.5 
36 38.7 35.5 
a2 Liner Pipe Jacking Loads and Pushing Distances 
Pipe 
Diameter (in) 
Safe Compressive 
Jacking Loads (lb) 
allowable Jacking 
Distance 1 (ft) 
allowable Jacking 
Distance 2 (ft) 
Recommended Grout 
Pressure*3 (psi) 
12 3,200 3,000 7,000 5 
15 9,100 5,000 12,000 5 
18 14,000 5,000 12,000 5 
21 19,000 5,000 12,000 5 
24 23,830 5,000 12,000 5 
27 27,760 5,000 12,000 5 
30 30,900 5,000 12,000 5 
36 37,000 4,000 10,000 5 
1 Based on Sliding Coefficient of 0.25 | 2 Based on Sliding Coefficient of 0.10 
3 Contact your local Contech representative for more information about recommended grout pressure 
and procedures 
* Includes a Factor of Safety (FS) = 3.0 for A2 Liner pipe that is installed perfectly round or a 
FS = 2.0 for liner pipe with 5% deflection 
High Density Polyethylene (HDPE) – 
InnerFlow® Liner Pipe 
Joint Capabilities 
lnnerFlow is a solid, smooth-wall High Density Polyethylene (HDPE) pipe 
product that uses a male/female jointing system developed to allow quick 
installation in emergency siutations. With the inter-locking profile and the 
patented push-face of the lnnerFlow joint - any installer can expect a joint 
that assures watertightness and enough ruggedness to prevent the pipe from 
detaching while installing. 
The lnnerFlow joint profile has a specific groove where the ASTM D3212 
approved gasket rests, reducing the possibilities of ripping or tearing the 
gasket during the installation process. With the elastomeric gasket, this pipe 
system offers a water tight joint that meets and exceeds the AASHTO M326- 
08 specification. 
Customizable 
lnnerFlow Pipe Systems are available in a variety of lengths (up to 49 feet), 
and outer diameters range from 8 inches to 63 inches.
Relining with Pipe 
Steel Reinforced Polyethylene Pipe (SRPE) – DuroMaxx® 
DuroMaxx is designed with a smooth inner wall for outstanding hydraulic capacity, and provides the properties you can 
count on for long-term service and performance in the most demanding environments. By providing the strength of steel 
and the durability of plastic, DuroMaxx is an optimal reline solution in many situations. 
Features 
• 80 ksi steel reinforced ribbed profile walls. 
• Pressure-rated Polyethylene (PE) Resin. 
• Diameters from 30 to 120 inches. 
• Standard lengths of 14 or 24 feet with bell and spigot joints. Custom lengths available. 
• Watertight bell and spigot joints. 
• Leak-free ElectroFusion (EF) joints available. 
DuroMaxx Jacking Loads, Pushing Distances and Grouting Pressure 
Diameter (in) Safe Jacking Load (lbs) allowable Jacking 
6 www.ContechES/rehab 
Distance 1 (ft) 
allowable Jacking 
Distance 2 (ft) 
Recommended Grout 
Pressure*3 (psi) 
30 2,000 426 1,064 3.0 
36 2,400 407 1,017 2.4 
42 2,800 415 1,037 2.2 
48 3,750 487 1,218 2.0 
54 4,240 470 1,175 1.7 
60 4,710 439 1,098 1.5 
66 5,260 370 924 1.5 
72 5,810 354 886 1.3 
84 6,910 362 906 1.2 
96 8,010 368 921 1.0 
120 10,220 375 938 0.9 
1 Based on Sliding Coefficient of 0.25 
2 Based on Sliding Coefficient of 0.10 
3 Contact your local Contech representative for more information about recommended 
grout pressure and grout procedures 
* Includes a Factor of Safety (FS) = 3.0 for DuroMaxx liner pipe that is installed perfectly round 
or a FS = 2.0 for liner pipe with 5% deflection. 
High Performance and Low Head Joint Details – The Design Behind the Performance 
GASKET 
PE 
SPIGOT 
SPIGOT DETAIL 
POLYETHYLENE 
ENCAPSULATED 
STEEL RETAINING 
BAND - HP JOINT ONLY* 
POLYETHYLENE ENCAPSULATED 
STEEL RETAINING BAND - HP JOINT ONLY* 
BELL DETAIL 
BELL 
LENGTH 
BELL END MAXIMUM 
OUTSIDE DIAMETER
Rehabilitating aging Structures 
www.ContechES/rehab 7 
A proven trenchless installation method providing cost-effective rehabilitation and easy 
installation with a joint tightness on which you can depend. 
• Manning’s “n” of .012 restores hydraulic capacity to your sewer. 
• Eliminates costly bypass operations as normal flow is maintained. 
• Provides excellent durability and resistance to abrasion. 
• Meets the joint tightness test requirements of ASTM D3212. 
ElectroFusion Joint Detail 
DuroMaxx Pipe Dimensions 
Pipe Diameter (in) O.D. (in) I.D. (in) Bell O.D. 
(in) 
approx. Weight 
(lbs/ft) 
30 30.9 29.5 34.0 18.8 
36 37.1 35.4 39.9 23.6 
42 43.2 41.3 45.8 27.0 
48 49.5 47.2 52.3 30.8 
54 55.5 53.2 58.2 36.1 
60 61.4 59.1 64.1 42.9 
66 67.8 65.0 71.7 56.9 
72 74.1 70.9 77.6 65.6 
84 85.9 82.7 * 76.3 
96 97.8 94.5 * 87.0 
120 121.9 118.1 * 109.0 
*a variety of joint options are available for large diameter DuroMaxx. Contact your local Contech 
representative for more information about available joint options and dimensions. 
Grout Plug and Coupling Detail 
TRIMMED BACK 
DUROMAXX RIBS 
2ӯ GROUT PORT 
THREADED GROUT 
PLUG 
2ӯ GROUT 
PORT 
THREADED GROUT 
PLUG 
INSIDE OF 
DUROMAXX PIPE 
RETAINING NUT 
TRIMMED BACK 
DUROMAXX RIBS 
2ӯ GROUT PORT
Relining with Pipe 
Corrugated Metal Pipe – uLTRa FLO® and SmoothCor™ 
Restoration of failed or deteriorating pipe can be accomplished by relining with ULTRA FLO or SmoothCor. Their low-wall profile can 
yield an inside diameter that approaches the original pipe, while the hydraulic capacity is improved. Contech’s corrugated metal pipe 
is light weight and can be provided in custom lengths to meet individual site conditions, making the lining process easier. 
Features 
• Predictable service life of up to 100+ years. 
• A variety of premium coatings available. 
• Lengths of up to 40 feet. 
• Diameters from 18 to 144 inches. 
• Custom lengths and diameters available. 
• Smooth interior – Manning’s “n” of 0.012 
uLTRa FLO and SmoothCor Jacking Loads and Pushing Distances 
Steel uLTRa FLO aluminum uLTRa FLO 
Diameter (in) Safe Jacking 
Load (lbs) 
allowable Jacking 
Distance 1 (ft) 
alignment Rod and Grout Coupling Detail 
8 www.ContechES/rehab 
allowable Jacking 
Distance 2 (ft) 
Safe Jacking 
Load (lbs) 
allowable Jacking 
Distance 1 (ft) 
allowable Jacking 
Distance 2 (ft) 
18 3,220 860 2,140 1,610 640 1,610 
21 3,660 820 2,030 1,830 610 1,520 
24 4,070 810 2,030 2,940 650 1,630 
30 4,950 790 1,970 4,380 580 1,460 
36 5,090 550 1,370 7,800 670 1,690 
42 4,950 330 830 8,510 650 1,630 
48 4,750 280 700 9,050 600 1,500 
54 5,090 270 670 9,540 560 1,400 
60 5,510 260 660 10,040 540 1,350 
66 10,260 440 1,110 10,110 490 1,230 
72 10,180 400 1,010 10,520 460 1,160 
78 10,290 380 950 11,030 450 1,120 
84 14,650 500 1,260 11,480 440 1,100 
90 14,840 470 1,180 --- --- --- 
96 14,020 420 1,050 --- --- --- 
102 14,420 410 1,030 --- --- --- 
1 Based on Sliding Coefficient of 0.25 
2 Based on Sliding Coefficient of 0.10
Rehabilitating aging Structures 
www.ContechES/rehab 9 
uLTRa FLO Pipe Dimensions* 
Pipe Diameter (in) Max O.D. 
(in) 
Steel approx. 
Weight (lbs/ft) 
aluminum approx. 
Weight (lbs/ft) 
18 20.28 15 5 
21 23.28 18 6 
24 26.28 20 9 
30 32.28 25 15 
36 38.28 37 23 
42 44.28 59 26 
48 50.28 67 30 
54 56.32 75 34 
60 62.38 83 37 
66 68.44 92 41 
72 74.50 100 45 
78 80.56 108 49 
84 86.62 116 52 
90 92.68 125 --- 
96 98.74 133 --- 
102 104.80 140 --- 
* Based on aaSHTO M36 Specifications. Custom diameters available upon request. 
uLTRa FLO Grouting Pressure 
Steel – Max PSI 
Recommended*1 
aluminum – Max PSI 
Recommended* 1 
Liner Diameter (in) Round 5% Deflection Round 5% Deflection 
18 52 52 52 52 
21 52 52 52 52 
24 52 52 52 52 
30 52 52 52 52 
36 52 52 52 52 
42 52 52 52 52 
48 52 52 52 52 
54 52 5 52 5 
60 5 3 5 3 
66 5 3 4 3 
72 4 3 3 2 
78 3 2 2 2 
84 4 2 2 1 
90 3 2 --- --- 
96 2 2 --- --- 
102 2 1 --- --- 
1 Contact your local Contech representative for more information about 
recommended grout pressure and grout procedures. 
2 Grout pressure limited to 5 psi maximum for practical, safe installation 
considerations. Higher grouting pressures may be possible and tolerable, depending 
upon the type of joint system used and other site-specific installation considerations. 
* Includes a Factor of Safety (FS) = 3.0 for installed ULTRA FLO liner pipe that is 
perfectly round or a FS = 2.0 for liner pipe with 5% deflection.
Rehabilitation of Bridges 
10 www.ContechES/rehab 
Structures 
With a nationwide focus on structurally-deficient and functionally-obsolete 
bridges, time and cost-effective bridge replacement solutions are in high demand. 
Contech plate and precast structures have proven records of success for: 
• Emergency bridge replacements 
• Fast-tracked projects 
• Relining and rehabilitation 
• Culvert extensions for road widening 
0 15 30 60 90 120 
CLEAR SPAN (FT) 
precast plate 
12-102 ft 5-65 ft 
ALBC 
MULTI-PLATE® BridgeCor® 
Single Radius Arch 
Pipe Arch 
CON/SPAN® 
BEBO® 
COn/SPan® and BEBO® 
Buried concrete arches provide another alternative for bridge 
rehabilitation. Precast elements are slid easily underneath existing aging 
structures to ensure their long-term serviceability. 
Because these structures are prefabricated and come with extensive 
technical support, they allow highway agencies and municipalities to 
dramatically reduce construction time and traffic disruptions during 
bridge replacements. 
Steel and aluminum Box Culverts 
Box Culverts are a practical and cost-effective solution for small bridge 
rehabilitation. These wide-span, low-rise shapes are lightweight, making 
them fast and easy to install.
Rehabilitating aging Structures 
www.ContechES/rehab 11 
MuLTI-PLaTE® and aluminium Structural Plate 
Steel and aluminum structural plate offerings from Contech have a long history of 
strength, durability and economy. These structures meet a wide range of site-specific 
challenges with a variety of sizes and shapes available. Additionally, these structures 
offer unique design elements that include sloped ends, beveled cuts and elbows. Many 
are suited specifically for rehabilitation due to fast installation accompanied by extensive 
technical support. These structures provide spans of up to 26 feet. 
SuPER-SPan™, SuPER-PLaTE® and BridgeCor® 
• Offering larger spans 
• A different family of shapes 
• Spans of up to 65 feet 
Tunnel Liner Plate 
Contech Tunnel Liner Plate provides optimum stability and protection 
when constructing new utility tunnels, relining structures under highways 
and railroads, and lining vertical shafts. It offers the highest continuous 
ring stiffness and high compression joint strength. The 2-Flange Liner 
Plate has effective stiffness that is more than double the stiffness of the 
same gage of 4-Flange Liner Plate. 
2-FLANGE LINER PLATE 2-FLANGE LINER 
Deep, full-length corrugations and lapped joints for more effective stiffness and 
ring compression. 
Typical Grout Fill for Tunnel Liner Plate 
arch Horseshoe 
underpass Pipe arch 
Standard Shapes 
PLATE LAP JOINT 
LINER PLATE SHELL ID LInER PLaTE SHELL I.D.
Providing Economic Alternatives 
Installation Site 
I-64 Bridge Repair 
Huntington, West Virginia 
Materials 
BEBO precast arch structure 
54’ span, 24’-4” rise and 158’ length 
Project Details 
A buried BEBO Concrete Arch Structure C54 was selected as a value engineering 
proposal to replace the original I-64 three-span, steel girder bridge. 
Roadway closure from 8:00 p.m. to 6:00 a.m. daily during construction, kept local 
road closure time to a minimum. The original maintenance of traffic scheduled for 
two construction seasons was reduced to one construction season, providing a huge 
safety bonus to the traveling public and to the contractor. With lower material costs and 
faster installation times, BEBO provided to be an economical and successful vehicular 
overpass solution for the West Virginia Department of Highways. 
12 www.ContechES/rehab 
Installation Site 
Route 65 Reline 
Carroll County, Missouri 
Materials 
120" dia. of 10-gage Aluminized Steel Type 2 
Corrugated Steel Pipe – 2 runs, 40' long each 
Project Details 
Aluminized Steel Type 2 Corrugated Steel Pipe was used to reline an existing concrete 
box culvert on Route 65 – a major four-lane highway in North-Central Missouri. The 
initial consideration was to remove and replace the existing twin 12’x12’ culverts, but 
this relining alternative proved to be less expensive, provided the quickest turnaround 
time for construction and was the most convenient for traffic flow on the highway. The 
Route 65 Reline project was a great success and won an MODOT Practical Design 
Award in the Small Bridge Replacement category.
Maintaining Our Infrastructure 
www.ContechES/rehab 13 
Installation Site 
CT DOT I-84 
Middlebury, Connecticut 
Materials 
154" to 172" dia. of Galvanized Steel Tunnel Liner Plate and Aluminum Tunnel Liner 
Plate 
Project Details 
A 335' long, twin 14' ellipsed steel structural plate pipe structure installed in 1964 
under 35' of fill was lined with a galvanized steel Tunnel Liner Plate, with high strength 
mortar lining for hydraulic efficiency, on the upstream end. On the downstream end, 
an aluminum Tunnel Liner Plate, without lining, was used to reduce water velocity at 
outlet. New structures have diameters from 154" to 172". The new structures were 
designed to carry the full load above. Installed in 2000, photos show this structure 
in 2012. 
Installation Site 
adot – az sr 95 
Quartzite, Arizona 
Materials 
718 LF of 30", 36" and 42" dia. of DuroMaxx SRPE Pipe 
Project Details 
Multiple culverts of various diameters under State Route 95 near Yuma required 
rehabilitation or replacement. ADOT chose to rehabilitate the culverts instead of 
using open trench methods to replace them. DuroMaxx and segmental sliplining 
methods were selected by the contractor, and a small, rubber-tired backhoe was used 
for liner handling and insertion.
The New Infrastructure 
The Grouting Process 
What is Involved 
Grouting of the annular space fixes the position of the new liner 
pipe, provides uniform support and inhibits further failure of the 
host pipe. High slump, low-strength grout mix containing fly ash 
or a cellular grout additive will help ensure all voids are filled. 
Pre-blended, commercially available products and blown-sand 
methods are other strategies the contractor may consider. 
Contech can provide assistance from conceptual ideas to cost 
estimates to final shop drawings. 
NEW CMP LINER ORIGINAL STRUCTURE 
14 www.ContechES/rehab 
ORIGINAL 
STRUCTURE 
GROUT IN ANULAR 
SPACE 
GROUT IN ANULAR SPACE 
NEW ALSP STRUCTURE 
ORIGINAL STRUCTURE 
GROUT IN ANULAR SPACE 
NEW PRECAST STRUCTURE
Rehabilitating Aging Structures 
www.ContechES/rehab 15 
Grouting Techniques 
Optional 2” grout ports shown 
installed in DuroMaxx® Liner Pipe 
Small Diameters (less than 48”) » Grouting Technique 
Large Diameters (48”and larger) » Grouting Technique 
Multi-Stage Grouting Procedure 
Pipe diameters less than 48” 
are best suited for a single stage 
grouting technique. 
This is done most efficiently by 
constructing a bulkhead at the 
ends of the reline and allowing 
the new pipe to float to the crown 
of the existing pipe while grout is 
pumped into the annular space. 
Grout should flow in a controlled 
manner to ensure balanced filling 
on all sides. 
Multiple stage grouting is normally 
necessary for pipe that is 48” 
diameter and larger. This approach 
allows for a large reduction in 
effective buoyant force of the fluid 
grout. The technique requires a 
well-thought bracing and blocking 
scheme and a full evaluation of 
shape control, grout slump and 
mix design and grout pumping 
rate. Typically, a self-leveling grout 
product should flow in a controlled 
manner to ensure balanced filling. 
Always use a screen on the pump 
hopper to sift out any large aggregate 
that can clog the grout line and 
potentially damage the structure. 
For more information, contact your 
Contech representative.
SPR™ PE SPR™ SPR™ EX 
Diameter 30” to 118” 18” to 144” 6” to 36” 
Material HDPE PVC PVC 
Shape Circular Circular, non-circular, custom shape Circular 
Fixed diameter Fixed diameter Close fit 
Visit us at www.ContechES.com or call 
Toll Free: 800-338-1122 
Structural Internal Steel Reinforced HDPE Liner for Closed System 
Storm & Sanitary Sewers and Culverts with Limited access Methods 
SPR™ PE liners can structurally rehabilitate brick, concrete, glass reinforced plastic or 
corrugated metal pipelines from 36 to 144 inches. SPR™ PE is a steel reinforced plastic 
pipe liner with a smooth internal surface. The liner is spirally wound into a circular 
pipe from within the base of the manhole of the pipeline to be rehabilitated. The liner 
is introduced into the host pipe at a fixed diameter and annular space is subsequently 
grouted using a cellular or low strength cementitious grout. The plastic profile that forms 
the liner is reinforced with steel that is fully encapsulated within the HDPE material. The 
steel reinforcement is selected based on the individual project design requirements. 
• Structural liner, strong and lightweight 
• Manufactured from pipe grade high density polyethylene (HDPE) with embedded 
steel reinforcing 
• Steel thickness can be varied to vary pipeline stiffness 
• Diameters from 30 to 118 inches using three profiles 
• Suitable for gravity flow sanitary sewer and storm water pipelines 
• High chemical resistance 
• Industrial applications 
• Improved flow with smooth HDPE material (Manning’s n of 0.010) 
• Installation can occur with up to 25% of the flow present 
ENGINEERED SOLUTIONS 
©2014 Contech Engineered Solutions LLC 
All rights reserved. Printed in USA. 
NOTHING IN THIS CATALOG SHOULD BE CONSTRUED AS 
AN EXPRESSED WARRANTY OR AN IMPLIED WARRANTY OF 
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. 
SEE THE CONTECH STANDARD CONDITION OF SALES (VIEWABLE AT 
WWW.CONTECHES.COM/COS) FOR MORE INFORMATION. 
Rehab Bro PDF 9/25/14 
We print our brochures entirely on Forest 
Stewardship Council certified paper. FSC 
certification ensures that the paper in 
our brochures contain fiber from well-managed 
and responsibly harvested 
forests that meet strict environmental and 
socioeconomic standards. 
FSC 
Spiral Wound Reline Technologies – SPR™ PE and others 
World Wide Project Experience

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Rehab Solutions for Today's Infrastructure

  • 1. ENGINEERED SOLUTIONS Rehabilitating Aging Structures Reline Done Right™
  • 2. The New Infrastructure The New Infrastructure When drainage infrastructure reaches the end of a useful service life, the decision to excavate and replace is commonplace. Rehabilitation or relining of culverts, storm sewers and small bridges can be a faster and less expensive option that imparts little to no impact on traffic maintenance. Rehabilitation – Get In, Get Out, Stay Out™ Contech® offers a variety of products and systems, combined with more than 100 years of experience, to facilitate rehabilitation of storm and sanitary sewers, culverts and bridges. Design Considerations for Rehabilitation versus Replacement Rehabilitating or relining a drainage or sanitary pipeline or structure requires a site-specific analysis. There is no one-size-fits-all approach. Every reline project needs to be examined closely by qualified professionals. From an engineering perspective, the design approach must take into account the usual design parameters and must carefully evaluate the current condition of the pipe or structure and the supporting fill that surrounds it. The primary areas where an engineer should be concerned are: • Condition of existing structures • Hydraulic requirements and limitations • Optimum shape, size and materials • Constructability • Design service life • Structural analysis and design • Specification goals Variety of Products for More Efficient Rehabilitation Span Range Product Description DRAINAGE 8:” – 63” InnerFlow® Solid, smooth-wall high density polyethylene (HDPE) pipe 12” – 36” A2™ Liner Pipe PVC corrugated pipe with smooth interior wall 18” – 102” ULTRA FLO® Spiral rib aluminum, aluminized and polymer-coated steel pipe 12” – 144” Corrugated Metal Pipe Corrugated aluminized and polymer-coated steel and aluminum alloy helical pipe 30” – 120” DuroMaxx® Steel reinforced polyethylene pipe SEWER 8:” – 63” InnerFlow® Solid, smooth-wall high density polyethylene (HDPE) pipe 12” – 36” A2™ Liner Pipe PVC corrugated pipe with smooth interior wall 30” – 120” DuroMaxx® Steel reinforced polyethylene pipe 30” – 120” + SPR™ PE Spiral-wound steel reinforced PE pipe STRUCTURES 4’ – 20’+ Tunnel Liner Plate Steel and aluminum 2- flanged plate 5’ – 23’+ ALSP MULTI-PLATE® 2 www.ContechES/rehab Aluminum structural plate Galvanized steel structural plate 8’-9” – 35’-5” ALBC Aluminum box culvert 19’-5” – 65’ SUPER SPAN™ SUPER-PLATE® BridgeCor® Galvanized steel structural plate long spans Aluminum structural plate long spans Deep corrugation galvanized steel structural plate 12’ – 102’ Con/Span® and BEBO® Precast concrete arches
  • 3. Rehabilitating aging Structures www.ContechES/rehab 3 Segmental Sliplining Process for Plastic Pipe These include DuroMaxx,A2 Liner and InnerFlow Products. Consult your local Contech representative for more detail. New structure New structure New structure Existing structure Existing structure Gasket bell and spigot or fusion weld joints. Pull or push pipe “train” from trailing end. When longer pushes are required, repeat and join “trains”. Fill with water as needed to resist flotation if other blocking methods weren’t used prior to sliplining. Segmental Sliplining Process for Corrugated Metal Pipe Consult your local Contech representative for more detail. Place the Next Section Block the Tail End Existing structure New structure Existing structure Place Internal Expanding Band & Gasket Repeat Until All Sections Are Installed Block the first section and place the next section. Place the Next Section Block the Tail End Place Internal Expanding Band & Gasket Repeat Until All Sections Are Installed Install Bracing to Prevent Flotation & Displacement During Grouting Vertical bracing Block the tail end and place internal expanding band and gasket. Place the Next Section Block the Tail End Place Internal Expanding Band & Gasket Insert first section. Place the Next Section Block the Tail End Place Internal Expanding Band & Gasket Repeat Until All Sections Are Installed Install Bracing to Prevent Flotation & Displacement During Grouting Vertical bracing Repeat until all sections are installed. Place bracing to prevent flotation and displacement during grouting if other blocking techniques weren’t used prior to sliplining. Optional skids shown.
  • 4. Relining with Pipe PVC – a2™ Liner Pipe Cost-Effective Rehabilitation with Proven Trenchless Installation Methods The increasing rate of sanitary and storm sewer deterioration requires an efficient and cost-effective rehabilitation solution. Contech A2 Liner Pipe uses proven trenchless installation methods to slipline existing sewer lines without the disruptions associated with open trenching — while increasing productivity and lowering costs. a2 Liner Pipe Increases Hydraulic Capacity When reinforced concrete and vitrified clay pipe have offset joints, cracks, spalling or protrusions, there is greater resistance to flow, reducing hydraulic capacity. Significant hydraulic improvements are achieved when these deteriorated pipes are sliplined with A2 Liner. A Manning’s “n” value of .009 can actually result in increased flow capacity and higher flow velocities for improved self-cleaning. The Manning equation can be used to determine the flow capacities for circular pipes before and after rehabilitation: The hydraulic comparisons chart, below, compares the flow of existing concrete pipe after it is relined with A2 Liner Pipe, where: • n = Manning’s coefficient • A2 Liner “n” = .009 • Existing RCP “n” = 0.015 • D = inside diameter This analysis is based upon closed-system flow for sewers or outlet-controlled flow for culverts. Hydraulic Comparisons Existing Diameter (in) a2 Liner Diameter (in) Percent Existing 15 12 92 18 15 103 21 18 111 24 21 117 27 24 122 36 30 103 42 36 111 4 www.ContechES/rehab EXISTING PIPE WALL NOSE CONE A2 LINER PIPE A2 SLEEVE CONNECTOR PUSH RING PUSH a2 Liner Pipe Insertion Detail The a2 Liner Pipe has a unique STaB-JOInT coupler that fits flush with the outer wall surface for easy installation while ensuring proper load transfer across the joint during installation. Flow* * Sliplining with a2 Liner actually can increase the hydraulic capacity of existing RCP drainage systems. Lightweight for Easy Handling and Installation The lightweight design of the A2 Liner, coupled with a unique gasketed STAB-JOINT, makes joining easy. Lubricant, two chains and one or two come-alongs are usually all that is required to join sections. The light, easy-to-handle sections allow for maneuvering in tight workspaces. For more information, please contact your Contech representative. % Existing Flow = n existing DA2 Liner 8/3 n A2 Liner Dexisting
  • 5. Rehabilitating aging Structures www.ContechES/rehab 5 a2 Liner Pipe Dimensions nominal Diameter (in) average O.D. (in) average I.D. (in) 12 12.8 11.7 15 15.7 14.3 18 19.2 17.6 21 22.6 20.7 24 25.6 23.5 27 28.9 26.4 30 32.2 29.5 36 38.7 35.5 a2 Liner Pipe Jacking Loads and Pushing Distances Pipe Diameter (in) Safe Compressive Jacking Loads (lb) allowable Jacking Distance 1 (ft) allowable Jacking Distance 2 (ft) Recommended Grout Pressure*3 (psi) 12 3,200 3,000 7,000 5 15 9,100 5,000 12,000 5 18 14,000 5,000 12,000 5 21 19,000 5,000 12,000 5 24 23,830 5,000 12,000 5 27 27,760 5,000 12,000 5 30 30,900 5,000 12,000 5 36 37,000 4,000 10,000 5 1 Based on Sliding Coefficient of 0.25 | 2 Based on Sliding Coefficient of 0.10 3 Contact your local Contech representative for more information about recommended grout pressure and procedures * Includes a Factor of Safety (FS) = 3.0 for A2 Liner pipe that is installed perfectly round or a FS = 2.0 for liner pipe with 5% deflection High Density Polyethylene (HDPE) – InnerFlow® Liner Pipe Joint Capabilities lnnerFlow is a solid, smooth-wall High Density Polyethylene (HDPE) pipe product that uses a male/female jointing system developed to allow quick installation in emergency siutations. With the inter-locking profile and the patented push-face of the lnnerFlow joint - any installer can expect a joint that assures watertightness and enough ruggedness to prevent the pipe from detaching while installing. The lnnerFlow joint profile has a specific groove where the ASTM D3212 approved gasket rests, reducing the possibilities of ripping or tearing the gasket during the installation process. With the elastomeric gasket, this pipe system offers a water tight joint that meets and exceeds the AASHTO M326- 08 specification. Customizable lnnerFlow Pipe Systems are available in a variety of lengths (up to 49 feet), and outer diameters range from 8 inches to 63 inches.
  • 6. Relining with Pipe Steel Reinforced Polyethylene Pipe (SRPE) – DuroMaxx® DuroMaxx is designed with a smooth inner wall for outstanding hydraulic capacity, and provides the properties you can count on for long-term service and performance in the most demanding environments. By providing the strength of steel and the durability of plastic, DuroMaxx is an optimal reline solution in many situations. Features • 80 ksi steel reinforced ribbed profile walls. • Pressure-rated Polyethylene (PE) Resin. • Diameters from 30 to 120 inches. • Standard lengths of 14 or 24 feet with bell and spigot joints. Custom lengths available. • Watertight bell and spigot joints. • Leak-free ElectroFusion (EF) joints available. DuroMaxx Jacking Loads, Pushing Distances and Grouting Pressure Diameter (in) Safe Jacking Load (lbs) allowable Jacking 6 www.ContechES/rehab Distance 1 (ft) allowable Jacking Distance 2 (ft) Recommended Grout Pressure*3 (psi) 30 2,000 426 1,064 3.0 36 2,400 407 1,017 2.4 42 2,800 415 1,037 2.2 48 3,750 487 1,218 2.0 54 4,240 470 1,175 1.7 60 4,710 439 1,098 1.5 66 5,260 370 924 1.5 72 5,810 354 886 1.3 84 6,910 362 906 1.2 96 8,010 368 921 1.0 120 10,220 375 938 0.9 1 Based on Sliding Coefficient of 0.25 2 Based on Sliding Coefficient of 0.10 3 Contact your local Contech representative for more information about recommended grout pressure and grout procedures * Includes a Factor of Safety (FS) = 3.0 for DuroMaxx liner pipe that is installed perfectly round or a FS = 2.0 for liner pipe with 5% deflection. High Performance and Low Head Joint Details – The Design Behind the Performance GASKET PE SPIGOT SPIGOT DETAIL POLYETHYLENE ENCAPSULATED STEEL RETAINING BAND - HP JOINT ONLY* POLYETHYLENE ENCAPSULATED STEEL RETAINING BAND - HP JOINT ONLY* BELL DETAIL BELL LENGTH BELL END MAXIMUM OUTSIDE DIAMETER
  • 7. Rehabilitating aging Structures www.ContechES/rehab 7 A proven trenchless installation method providing cost-effective rehabilitation and easy installation with a joint tightness on which you can depend. • Manning’s “n” of .012 restores hydraulic capacity to your sewer. • Eliminates costly bypass operations as normal flow is maintained. • Provides excellent durability and resistance to abrasion. • Meets the joint tightness test requirements of ASTM D3212. ElectroFusion Joint Detail DuroMaxx Pipe Dimensions Pipe Diameter (in) O.D. (in) I.D. (in) Bell O.D. (in) approx. Weight (lbs/ft) 30 30.9 29.5 34.0 18.8 36 37.1 35.4 39.9 23.6 42 43.2 41.3 45.8 27.0 48 49.5 47.2 52.3 30.8 54 55.5 53.2 58.2 36.1 60 61.4 59.1 64.1 42.9 66 67.8 65.0 71.7 56.9 72 74.1 70.9 77.6 65.6 84 85.9 82.7 * 76.3 96 97.8 94.5 * 87.0 120 121.9 118.1 * 109.0 *a variety of joint options are available for large diameter DuroMaxx. Contact your local Contech representative for more information about available joint options and dimensions. Grout Plug and Coupling Detail TRIMMED BACK DUROMAXX RIBS 2”Ø GROUT PORT THREADED GROUT PLUG 2”Ø GROUT PORT THREADED GROUT PLUG INSIDE OF DUROMAXX PIPE RETAINING NUT TRIMMED BACK DUROMAXX RIBS 2”Ø GROUT PORT
  • 8. Relining with Pipe Corrugated Metal Pipe – uLTRa FLO® and SmoothCor™ Restoration of failed or deteriorating pipe can be accomplished by relining with ULTRA FLO or SmoothCor. Their low-wall profile can yield an inside diameter that approaches the original pipe, while the hydraulic capacity is improved. Contech’s corrugated metal pipe is light weight and can be provided in custom lengths to meet individual site conditions, making the lining process easier. Features • Predictable service life of up to 100+ years. • A variety of premium coatings available. • Lengths of up to 40 feet. • Diameters from 18 to 144 inches. • Custom lengths and diameters available. • Smooth interior – Manning’s “n” of 0.012 uLTRa FLO and SmoothCor Jacking Loads and Pushing Distances Steel uLTRa FLO aluminum uLTRa FLO Diameter (in) Safe Jacking Load (lbs) allowable Jacking Distance 1 (ft) alignment Rod and Grout Coupling Detail 8 www.ContechES/rehab allowable Jacking Distance 2 (ft) Safe Jacking Load (lbs) allowable Jacking Distance 1 (ft) allowable Jacking Distance 2 (ft) 18 3,220 860 2,140 1,610 640 1,610 21 3,660 820 2,030 1,830 610 1,520 24 4,070 810 2,030 2,940 650 1,630 30 4,950 790 1,970 4,380 580 1,460 36 5,090 550 1,370 7,800 670 1,690 42 4,950 330 830 8,510 650 1,630 48 4,750 280 700 9,050 600 1,500 54 5,090 270 670 9,540 560 1,400 60 5,510 260 660 10,040 540 1,350 66 10,260 440 1,110 10,110 490 1,230 72 10,180 400 1,010 10,520 460 1,160 78 10,290 380 950 11,030 450 1,120 84 14,650 500 1,260 11,480 440 1,100 90 14,840 470 1,180 --- --- --- 96 14,020 420 1,050 --- --- --- 102 14,420 410 1,030 --- --- --- 1 Based on Sliding Coefficient of 0.25 2 Based on Sliding Coefficient of 0.10
  • 9. Rehabilitating aging Structures www.ContechES/rehab 9 uLTRa FLO Pipe Dimensions* Pipe Diameter (in) Max O.D. (in) Steel approx. Weight (lbs/ft) aluminum approx. Weight (lbs/ft) 18 20.28 15 5 21 23.28 18 6 24 26.28 20 9 30 32.28 25 15 36 38.28 37 23 42 44.28 59 26 48 50.28 67 30 54 56.32 75 34 60 62.38 83 37 66 68.44 92 41 72 74.50 100 45 78 80.56 108 49 84 86.62 116 52 90 92.68 125 --- 96 98.74 133 --- 102 104.80 140 --- * Based on aaSHTO M36 Specifications. Custom diameters available upon request. uLTRa FLO Grouting Pressure Steel – Max PSI Recommended*1 aluminum – Max PSI Recommended* 1 Liner Diameter (in) Round 5% Deflection Round 5% Deflection 18 52 52 52 52 21 52 52 52 52 24 52 52 52 52 30 52 52 52 52 36 52 52 52 52 42 52 52 52 52 48 52 52 52 52 54 52 5 52 5 60 5 3 5 3 66 5 3 4 3 72 4 3 3 2 78 3 2 2 2 84 4 2 2 1 90 3 2 --- --- 96 2 2 --- --- 102 2 1 --- --- 1 Contact your local Contech representative for more information about recommended grout pressure and grout procedures. 2 Grout pressure limited to 5 psi maximum for practical, safe installation considerations. Higher grouting pressures may be possible and tolerable, depending upon the type of joint system used and other site-specific installation considerations. * Includes a Factor of Safety (FS) = 3.0 for installed ULTRA FLO liner pipe that is perfectly round or a FS = 2.0 for liner pipe with 5% deflection.
  • 10. Rehabilitation of Bridges 10 www.ContechES/rehab Structures With a nationwide focus on structurally-deficient and functionally-obsolete bridges, time and cost-effective bridge replacement solutions are in high demand. Contech plate and precast structures have proven records of success for: • Emergency bridge replacements • Fast-tracked projects • Relining and rehabilitation • Culvert extensions for road widening 0 15 30 60 90 120 CLEAR SPAN (FT) precast plate 12-102 ft 5-65 ft ALBC MULTI-PLATE® BridgeCor® Single Radius Arch Pipe Arch CON/SPAN® BEBO® COn/SPan® and BEBO® Buried concrete arches provide another alternative for bridge rehabilitation. Precast elements are slid easily underneath existing aging structures to ensure their long-term serviceability. Because these structures are prefabricated and come with extensive technical support, they allow highway agencies and municipalities to dramatically reduce construction time and traffic disruptions during bridge replacements. Steel and aluminum Box Culverts Box Culverts are a practical and cost-effective solution for small bridge rehabilitation. These wide-span, low-rise shapes are lightweight, making them fast and easy to install.
  • 11. Rehabilitating aging Structures www.ContechES/rehab 11 MuLTI-PLaTE® and aluminium Structural Plate Steel and aluminum structural plate offerings from Contech have a long history of strength, durability and economy. These structures meet a wide range of site-specific challenges with a variety of sizes and shapes available. Additionally, these structures offer unique design elements that include sloped ends, beveled cuts and elbows. Many are suited specifically for rehabilitation due to fast installation accompanied by extensive technical support. These structures provide spans of up to 26 feet. SuPER-SPan™, SuPER-PLaTE® and BridgeCor® • Offering larger spans • A different family of shapes • Spans of up to 65 feet Tunnel Liner Plate Contech Tunnel Liner Plate provides optimum stability and protection when constructing new utility tunnels, relining structures under highways and railroads, and lining vertical shafts. It offers the highest continuous ring stiffness and high compression joint strength. The 2-Flange Liner Plate has effective stiffness that is more than double the stiffness of the same gage of 4-Flange Liner Plate. 2-FLANGE LINER PLATE 2-FLANGE LINER Deep, full-length corrugations and lapped joints for more effective stiffness and ring compression. Typical Grout Fill for Tunnel Liner Plate arch Horseshoe underpass Pipe arch Standard Shapes PLATE LAP JOINT LINER PLATE SHELL ID LInER PLaTE SHELL I.D.
  • 12. Providing Economic Alternatives Installation Site I-64 Bridge Repair Huntington, West Virginia Materials BEBO precast arch structure 54’ span, 24’-4” rise and 158’ length Project Details A buried BEBO Concrete Arch Structure C54 was selected as a value engineering proposal to replace the original I-64 three-span, steel girder bridge. Roadway closure from 8:00 p.m. to 6:00 a.m. daily during construction, kept local road closure time to a minimum. The original maintenance of traffic scheduled for two construction seasons was reduced to one construction season, providing a huge safety bonus to the traveling public and to the contractor. With lower material costs and faster installation times, BEBO provided to be an economical and successful vehicular overpass solution for the West Virginia Department of Highways. 12 www.ContechES/rehab Installation Site Route 65 Reline Carroll County, Missouri Materials 120" dia. of 10-gage Aluminized Steel Type 2 Corrugated Steel Pipe – 2 runs, 40' long each Project Details Aluminized Steel Type 2 Corrugated Steel Pipe was used to reline an existing concrete box culvert on Route 65 – a major four-lane highway in North-Central Missouri. The initial consideration was to remove and replace the existing twin 12’x12’ culverts, but this relining alternative proved to be less expensive, provided the quickest turnaround time for construction and was the most convenient for traffic flow on the highway. The Route 65 Reline project was a great success and won an MODOT Practical Design Award in the Small Bridge Replacement category.
  • 13. Maintaining Our Infrastructure www.ContechES/rehab 13 Installation Site CT DOT I-84 Middlebury, Connecticut Materials 154" to 172" dia. of Galvanized Steel Tunnel Liner Plate and Aluminum Tunnel Liner Plate Project Details A 335' long, twin 14' ellipsed steel structural plate pipe structure installed in 1964 under 35' of fill was lined with a galvanized steel Tunnel Liner Plate, with high strength mortar lining for hydraulic efficiency, on the upstream end. On the downstream end, an aluminum Tunnel Liner Plate, without lining, was used to reduce water velocity at outlet. New structures have diameters from 154" to 172". The new structures were designed to carry the full load above. Installed in 2000, photos show this structure in 2012. Installation Site adot – az sr 95 Quartzite, Arizona Materials 718 LF of 30", 36" and 42" dia. of DuroMaxx SRPE Pipe Project Details Multiple culverts of various diameters under State Route 95 near Yuma required rehabilitation or replacement. ADOT chose to rehabilitate the culverts instead of using open trench methods to replace them. DuroMaxx and segmental sliplining methods were selected by the contractor, and a small, rubber-tired backhoe was used for liner handling and insertion.
  • 14. The New Infrastructure The Grouting Process What is Involved Grouting of the annular space fixes the position of the new liner pipe, provides uniform support and inhibits further failure of the host pipe. High slump, low-strength grout mix containing fly ash or a cellular grout additive will help ensure all voids are filled. Pre-blended, commercially available products and blown-sand methods are other strategies the contractor may consider. Contech can provide assistance from conceptual ideas to cost estimates to final shop drawings. NEW CMP LINER ORIGINAL STRUCTURE 14 www.ContechES/rehab ORIGINAL STRUCTURE GROUT IN ANULAR SPACE GROUT IN ANULAR SPACE NEW ALSP STRUCTURE ORIGINAL STRUCTURE GROUT IN ANULAR SPACE NEW PRECAST STRUCTURE
  • 15. Rehabilitating Aging Structures www.ContechES/rehab 15 Grouting Techniques Optional 2” grout ports shown installed in DuroMaxx® Liner Pipe Small Diameters (less than 48”) » Grouting Technique Large Diameters (48”and larger) » Grouting Technique Multi-Stage Grouting Procedure Pipe diameters less than 48” are best suited for a single stage grouting technique. This is done most efficiently by constructing a bulkhead at the ends of the reline and allowing the new pipe to float to the crown of the existing pipe while grout is pumped into the annular space. Grout should flow in a controlled manner to ensure balanced filling on all sides. Multiple stage grouting is normally necessary for pipe that is 48” diameter and larger. This approach allows for a large reduction in effective buoyant force of the fluid grout. The technique requires a well-thought bracing and blocking scheme and a full evaluation of shape control, grout slump and mix design and grout pumping rate. Typically, a self-leveling grout product should flow in a controlled manner to ensure balanced filling. Always use a screen on the pump hopper to sift out any large aggregate that can clog the grout line and potentially damage the structure. For more information, contact your Contech representative.
  • 16. SPR™ PE SPR™ SPR™ EX Diameter 30” to 118” 18” to 144” 6” to 36” Material HDPE PVC PVC Shape Circular Circular, non-circular, custom shape Circular Fixed diameter Fixed diameter Close fit Visit us at www.ContechES.com or call Toll Free: 800-338-1122 Structural Internal Steel Reinforced HDPE Liner for Closed System Storm & Sanitary Sewers and Culverts with Limited access Methods SPR™ PE liners can structurally rehabilitate brick, concrete, glass reinforced plastic or corrugated metal pipelines from 36 to 144 inches. SPR™ PE is a steel reinforced plastic pipe liner with a smooth internal surface. The liner is spirally wound into a circular pipe from within the base of the manhole of the pipeline to be rehabilitated. The liner is introduced into the host pipe at a fixed diameter and annular space is subsequently grouted using a cellular or low strength cementitious grout. The plastic profile that forms the liner is reinforced with steel that is fully encapsulated within the HDPE material. The steel reinforcement is selected based on the individual project design requirements. • Structural liner, strong and lightweight • Manufactured from pipe grade high density polyethylene (HDPE) with embedded steel reinforcing • Steel thickness can be varied to vary pipeline stiffness • Diameters from 30 to 118 inches using three profiles • Suitable for gravity flow sanitary sewer and storm water pipelines • High chemical resistance • Industrial applications • Improved flow with smooth HDPE material (Manning’s n of 0.010) • Installation can occur with up to 25% of the flow present ENGINEERED SOLUTIONS ©2014 Contech Engineered Solutions LLC All rights reserved. Printed in USA. NOTHING IN THIS CATALOG SHOULD BE CONSTRUED AS AN EXPRESSED WARRANTY OR AN IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. SEE THE CONTECH STANDARD CONDITION OF SALES (VIEWABLE AT WWW.CONTECHES.COM/COS) FOR MORE INFORMATION. Rehab Bro PDF 9/25/14 We print our brochures entirely on Forest Stewardship Council certified paper. FSC certification ensures that the paper in our brochures contain fiber from well-managed and responsibly harvested forests that meet strict environmental and socioeconomic standards. FSC Spiral Wound Reline Technologies – SPR™ PE and others World Wide Project Experience