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Mexico versus China Manufacturing:
        Two Perfect Storms

Hong Kong Association of Southern California Meeting
                   August, 2012
OVERVIEW




           • Introduction: ¿Quién Soy?
           • Early 2000s & Maquiladoras’
             Perfect Storm
           • Manufacturing 2010’s: Perfect
             Storm - Round 2
           • Mexico’s Rebound: Winning
             Round 2?
           • Summing it Up
INTRODUCTION: QUIEN SOY?

• Kenn Morris
  • Founder & President/CEO of Crossborder Group Inc.
  • Gerente General de Crossborder NS, S de RL de CV
  • Nearly 20 years of business consulting, market
    research and policy research in Mexico, the US-
    Mexico border region, and Central America
  • Former Director of “Crossborder Innovation &
    Competitiveness Initiative” at UCSD San Diego
    Dialogue
  • In 2008, appointed by Secretary of Commerce as
    founding member of US-Mexico Border District
    Export Council
INTRODUCTION: WHAT CROSSBORDER GROUP DOES

• Founded in 1996 in San Diego
  • Crossborder Group Inc. (1996, US)
  • Crossborder NS, S de RL de CV (2007, Mexico)
• Key consulting & research staff in two offices:
  • San Diego, USA            • Tijuana, Mexico

• Leader in US-Mexico market research and strategic consulting

• Includes expertise & specialization in:
  • Industry & B2B research      • Surveys and focus groups
  • Siting studies               • Market studies & strategies
  • Manufacturing cost models • Market-entry plans & assistance

• Highly regarded by US & Mexico organizations and companies for
  accurate data and insights on border & binational issues
A FEW OF CROSSBORDER’S CLIENTS




         …and many others – ranging from major corporations,
         to government agencies, to NGOs, to small start-ups…
Early 2000s &
                Maquiladoras’
               Perfect Storm*




*Image of “Perfect Storm” movie courtesy of Warner Brothers Pictures
ROUND 1: MEXICO VERSUS CHINA
• Early 2000’s, Mexico’s maquiladora manufacturing industry was hit
  by “perfect storm” – a confluence of several factors:
   • Taxation uncertainty: initial Federal decision to treat
     maquiladoras as permanent establishments in 2000 (later
     changed)
   • Implementation of Article 303 of NAFTA: Preferential duty
     treatment of NAFTA-content inputs (i.e.: new duties on non-
     NAFTA items…later modified under ProSec rules)
   • Wage inflation amongst maquiladora workforce
   • Early-2000’s recession in the U.S.
• …In the meantime, China was working toward stronger global
  integration and increasing competitiveness of its industries
   • 1990’s: privatization push for state-owned companies
   • Late-2001: China’s accession to the World Trade Organization
     (and reduction of tariffs)
EARLY 2000’S: PERFECT STORM
• What happened?
   • Fast maquiladora growth of 1994 NAFTA agreement dropped off, as
     did manufacturing FDI
   • Sectoral declines in electronics & textiles
EARLY 2000’S: RESULTS OF ROUND 1
In early 2000s, many Mexico industry professionals saw it this way:




                      …and assumed China had won.
          “China VS Mexico” image by José Quintero (Mexico), used via Creative Commons license
Manufacturing 2010’s:
Perfect Storm - Round 2
ANOTHER PERFECT STORM?
• In 2010’s, seeing new “perfect storm” and confluence of factors –
  this time in China
• Like Mexico in late-1990’s, seeing labor wage inflation: labor rates
  nearly doubled between 2000-2005, then again between 2005-2010
• Estimates: over US$5.50/hr by 2016
PERFECT STORM: ROUND 2

• Wage inflation part of the equation…
• Also: Significant appreciation of Renminbi (Yuan) vs US$
PERFECT STORM: ROUND 2 (2)
• Also, significant variability (generally upwards) on logistical costs
  for shipping from China to US
    • Logistics costs, time cost, and inventory carrying cost…
IMPACT: MANUFACTURING COST INDEX - ALIX PARTNERS
• In 2005, China had low-cost advantage (compared to US)…
• …since 2007, Mexico costs dropped below those of China
IMPACT - MANUFACTURING COSTS NOW FAVOR MEXICO

• China: times they are changin’
   • Boston Consulting Group: by 2015,
     China mfg costs approx. $4.50/hr
   • Total costs for manufacturing a
     product (and getting it to North
     American market) increasing
• Costs benefits for Mexico: from
  2000-2010, manufacturing wages in…
   • US: increased +41% ($34/hr)
   • Mexico: +39% ($6/hr)
   • …even Brazil: +130% ($10/hr)
• KPMG: 2012 Competitive Alternatives
  study found little difference in
  Mexico v China costs
Mexico’s Rebound:
Winning Round 2?
OVERALL, NAFTA TRADE INCREASING…

• As North American economy crawls back, trade in the combined NAFTA
  marketplace of 454 million consumers is increasing…
   • …over US$1.2 trillion in trade between NAFTA partners in 2011
   • …$460 billion in trade just between US & Mexico (12.5% of total US)
MEXICO’S ECONOMY POST GREAT RECESSION

2012 not going to be economic
“apocalypse” for Mexico…
• GDP growth outlook improving
   • 2000s: often lower than US & OECD
     countries…
   • 2011: Mexico at 3.9%, US at 1.7%
• Some improvement in unemployment
   • Rebound in job growth has been
     quicker than in US
   • Mexico: Slow glide from 5.8% peak
   • US: Down from 10.0% peak
   • Some synergy & restructuring going
     on, esp. in Automotive Industry
     (both sides of border growing)
RECOVERY IN MANUFACTURING (MAQUILADORA/IMMEX)



Economic revival & competitive
advantage leading to recovery in
National-level maquiladora/IMMEX
employment…
• National: 1.9M (similar to 2007)

    • Growth automotive sector
      (mainly Central & NE Mexico)

• Baja: At 222K (vs. 260K in 2007)

    • Tijuana: 146K (vs. 170K in 2007)

    • Heavy loss in electronics, but
      still big (45K+ employment)
SITUATION TODAY: FOREIGN DIRECT INVESTMENT (FDI)
• Foreign Direct Investment has recovered from early-2000’s…
• Great recession still leaving investment weaker than desired…
   • Expect return to stronger Mexico FDI in 2013-2014
REGIONAL ECONOMICS: BAJA’S ADVANTAGE FOR TECH MFG
• Given long-term trend, should expect growth of tech industries
• True for Baja California & Tijuana:
    • TJ: #1 location in North Am. for medical device manufacturing
    • TJ: One of top North Am. centers for electronics mfg employment
• Likely to see expansion of these industries as costs change in China
               2010/2012 Medical Device Mfg
                Employment in Key Regions*

                  City of Tijuana*                                  31,079
           Minneapolis-St. Paul                               22,099
                   New York State                          18,233
                      Boston Metro                       15,229
                     Chicago Metro                      12,789
             Los Angeles County                         12,570
                    Michigan State                     11,261
                    Orange County                      11,528
                San Diego County                      10,360
             Santa Clara County                       9,859
         *data for Q2-2012   *see endnotes for estimation methodology used
ECONOMIC REBOUND: REGIONAL SECURITY IMPROVEMENTS

Security and perceptions of security improving
• By 2011, security situation of Northwest Mexico significantly improved
• Also, growing perception (by those in Mexico, at least) that overall
  security is improving (monthly perception survey)
• Should result in increases in Manufacturing FDI in NW Mexico by 2013+
…EN FIN


          Summing it up…
          • In early-2000’s, saw Perfect
            Storm of factors that weakened
            manufacturing in Mexico – and
            spurred investment in China
          • Believe that latest Perfect
            Storm will likely shift and bring
            manufacturing back to North
            America…
          • …helping Mexico to consolidate
            as global economic power-
            house (esp. in North America)
Gracias!

Contact Us at www.CrossborderBusiness.com
    1-888-4XBORDER or 619-710-8120

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Mexico v China Manufacturing: Two Perfect Storms

  • 1. Mexico versus China Manufacturing: Two Perfect Storms Hong Kong Association of Southern California Meeting August, 2012
  • 2. OVERVIEW • Introduction: ¿Quién Soy? • Early 2000s & Maquiladoras’ Perfect Storm • Manufacturing 2010’s: Perfect Storm - Round 2 • Mexico’s Rebound: Winning Round 2? • Summing it Up
  • 3. INTRODUCTION: QUIEN SOY? • Kenn Morris • Founder & President/CEO of Crossborder Group Inc. • Gerente General de Crossborder NS, S de RL de CV • Nearly 20 years of business consulting, market research and policy research in Mexico, the US- Mexico border region, and Central America • Former Director of “Crossborder Innovation & Competitiveness Initiative” at UCSD San Diego Dialogue • In 2008, appointed by Secretary of Commerce as founding member of US-Mexico Border District Export Council
  • 4. INTRODUCTION: WHAT CROSSBORDER GROUP DOES • Founded in 1996 in San Diego • Crossborder Group Inc. (1996, US) • Crossborder NS, S de RL de CV (2007, Mexico) • Key consulting & research staff in two offices: • San Diego, USA • Tijuana, Mexico • Leader in US-Mexico market research and strategic consulting • Includes expertise & specialization in: • Industry & B2B research • Surveys and focus groups • Siting studies • Market studies & strategies • Manufacturing cost models • Market-entry plans & assistance • Highly regarded by US & Mexico organizations and companies for accurate data and insights on border & binational issues
  • 5. A FEW OF CROSSBORDER’S CLIENTS …and many others – ranging from major corporations, to government agencies, to NGOs, to small start-ups…
  • 6. Early 2000s & Maquiladoras’ Perfect Storm* *Image of “Perfect Storm” movie courtesy of Warner Brothers Pictures
  • 7. ROUND 1: MEXICO VERSUS CHINA • Early 2000’s, Mexico’s maquiladora manufacturing industry was hit by “perfect storm” – a confluence of several factors: • Taxation uncertainty: initial Federal decision to treat maquiladoras as permanent establishments in 2000 (later changed) • Implementation of Article 303 of NAFTA: Preferential duty treatment of NAFTA-content inputs (i.e.: new duties on non- NAFTA items…later modified under ProSec rules) • Wage inflation amongst maquiladora workforce • Early-2000’s recession in the U.S. • …In the meantime, China was working toward stronger global integration and increasing competitiveness of its industries • 1990’s: privatization push for state-owned companies • Late-2001: China’s accession to the World Trade Organization (and reduction of tariffs)
  • 8. EARLY 2000’S: PERFECT STORM • What happened? • Fast maquiladora growth of 1994 NAFTA agreement dropped off, as did manufacturing FDI • Sectoral declines in electronics & textiles
  • 9. EARLY 2000’S: RESULTS OF ROUND 1 In early 2000s, many Mexico industry professionals saw it this way: …and assumed China had won. “China VS Mexico” image by José Quintero (Mexico), used via Creative Commons license
  • 11. ANOTHER PERFECT STORM? • In 2010’s, seeing new “perfect storm” and confluence of factors – this time in China • Like Mexico in late-1990’s, seeing labor wage inflation: labor rates nearly doubled between 2000-2005, then again between 2005-2010 • Estimates: over US$5.50/hr by 2016
  • 12. PERFECT STORM: ROUND 2 • Wage inflation part of the equation… • Also: Significant appreciation of Renminbi (Yuan) vs US$
  • 13. PERFECT STORM: ROUND 2 (2) • Also, significant variability (generally upwards) on logistical costs for shipping from China to US • Logistics costs, time cost, and inventory carrying cost…
  • 14. IMPACT: MANUFACTURING COST INDEX - ALIX PARTNERS • In 2005, China had low-cost advantage (compared to US)… • …since 2007, Mexico costs dropped below those of China
  • 15. IMPACT - MANUFACTURING COSTS NOW FAVOR MEXICO • China: times they are changin’ • Boston Consulting Group: by 2015, China mfg costs approx. $4.50/hr • Total costs for manufacturing a product (and getting it to North American market) increasing • Costs benefits for Mexico: from 2000-2010, manufacturing wages in… • US: increased +41% ($34/hr) • Mexico: +39% ($6/hr) • …even Brazil: +130% ($10/hr) • KPMG: 2012 Competitive Alternatives study found little difference in Mexico v China costs
  • 17. OVERALL, NAFTA TRADE INCREASING… • As North American economy crawls back, trade in the combined NAFTA marketplace of 454 million consumers is increasing… • …over US$1.2 trillion in trade between NAFTA partners in 2011 • …$460 billion in trade just between US & Mexico (12.5% of total US)
  • 18. MEXICO’S ECONOMY POST GREAT RECESSION 2012 not going to be economic “apocalypse” for Mexico… • GDP growth outlook improving • 2000s: often lower than US & OECD countries… • 2011: Mexico at 3.9%, US at 1.7% • Some improvement in unemployment • Rebound in job growth has been quicker than in US • Mexico: Slow glide from 5.8% peak • US: Down from 10.0% peak • Some synergy & restructuring going on, esp. in Automotive Industry (both sides of border growing)
  • 19. RECOVERY IN MANUFACTURING (MAQUILADORA/IMMEX) Economic revival & competitive advantage leading to recovery in National-level maquiladora/IMMEX employment… • National: 1.9M (similar to 2007) • Growth automotive sector (mainly Central & NE Mexico) • Baja: At 222K (vs. 260K in 2007) • Tijuana: 146K (vs. 170K in 2007) • Heavy loss in electronics, but still big (45K+ employment)
  • 20. SITUATION TODAY: FOREIGN DIRECT INVESTMENT (FDI) • Foreign Direct Investment has recovered from early-2000’s… • Great recession still leaving investment weaker than desired… • Expect return to stronger Mexico FDI in 2013-2014
  • 21. REGIONAL ECONOMICS: BAJA’S ADVANTAGE FOR TECH MFG • Given long-term trend, should expect growth of tech industries • True for Baja California & Tijuana: • TJ: #1 location in North Am. for medical device manufacturing • TJ: One of top North Am. centers for electronics mfg employment • Likely to see expansion of these industries as costs change in China 2010/2012 Medical Device Mfg Employment in Key Regions* City of Tijuana* 31,079 Minneapolis-St. Paul 22,099 New York State 18,233 Boston Metro 15,229 Chicago Metro 12,789 Los Angeles County 12,570 Michigan State 11,261 Orange County 11,528 San Diego County 10,360 Santa Clara County 9,859 *data for Q2-2012 *see endnotes for estimation methodology used
  • 22. ECONOMIC REBOUND: REGIONAL SECURITY IMPROVEMENTS Security and perceptions of security improving • By 2011, security situation of Northwest Mexico significantly improved • Also, growing perception (by those in Mexico, at least) that overall security is improving (monthly perception survey) • Should result in increases in Manufacturing FDI in NW Mexico by 2013+
  • 23. …EN FIN Summing it up… • In early-2000’s, saw Perfect Storm of factors that weakened manufacturing in Mexico – and spurred investment in China • Believe that latest Perfect Storm will likely shift and bring manufacturing back to North America… • …helping Mexico to consolidate as global economic power- house (esp. in North America)
  • 24. Gracias! Contact Us at www.CrossborderBusiness.com 1-888-4XBORDER or 619-710-8120