GE Digital Predix. Mario Testino, General Electrics
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Industry 4.0 (1). May 18th 2018. Data Driven Innovation 2018. Engineering Department, University of Roma Tre
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GE Digital Predix. Mario Testino, General Electrics
- 1. GE Digital Predix Mario Testino EMBA, MENG ServiTecno – GE Digital Alliance Partner
- 3. Confidential. Not to be copied, distributed, or reproduced without prior approval. 1% fuel savings 100,000,000 gallons annually (US only) 1% fuel savings 100,000,000 gallons annually (US only) Source: GE and industry estimates Source: GE and industry estimates
- 4. Confidential. Not to be copied, distributed, or reproduced without prior approval. Title or Job Number | XX Month 201X GE Business Unit Name 4 1% more output 240 TWh extra electricity (~Canada) 1% more output 240 TWh extra electricity (~Canada) Source: GE and industry estimates
- 5. Title or Job Number | XX Month 201X GE Business Unit Name 5 1% more efficiency 45,000+ saved lives each year 1% more efficiency 45,000+ saved lives each year Source: GE and industry estimates Source: GE and industry estimates
- 6. Title or Job Number | XX Month 201X GE Business Unit Name 6 1% more on-time 100,000 minutes less waiting time (UK) 1% more on-time 100,000 minutes less waiting time (UK) Source: GE and industry estimates Source: GE and industry estimates
- 7. Confidential. Not to be copied, distributed, or reproduced without prior approval. 1% more production $10b more output (US) 1% more production $10b more output (US) Source: GE and industry estimates
- 8. Confidential. Not to be copied, distributed, or reproduced without prior approval. May 30, 2018Presentation Title 8 1% less CAPEX spending annually $8 billion savings 1% less CAPEX spending annually $8 billion savings
- 10. Takeoff (average diagnostics) Cruise (average diagnostics) Landing (average diagnostics) 1 KB / FLIGHT 30 PARAMETERS 3 SNAPSHOTS / FLIGHT Source: GE Aviation
- 11. Air Speed Calibrated Altitude Cooling Valve Position Exhaust Gas Temperature Fuel Flow Ground Speed and more… 500 GB / FLIGHT 5,000 PARAMETERS 1 SNAPSHOT / SEC Source: GE Aviation
- 12. 500 GB / FLIGHT 5,000 PARAMETERS 1 SNAPSHOT / SEC [x] 15 AIRLINES 3.4MILLION FLIGHTS Source: GE estimates
- 13. Source: GE estimates 4000 gas turbines 23,000 wind turbines 21,500 locomotives 28,000 commercial jet engines 1.4 million pieces of health care equipment 20,700 units of oil and gas equipment
- 15. Confidential. Not to be copied, distributed, or reproduced without prior approval. May 30, 2018Presentation Title 15 Industrial Edge Management
- 16. 30% accuracy 90% accuracy 97% accuracy Sensor data + Ops Context + Physics content Source: GE estimates Industrial Data Science
- 17. Confidential. Not to be copied, distributed, or reproduced without prior approval. Cumulativedistress Cycles SegmentSegment AbateAbate Source: GE Aviation
- 18. Confidential. Not to be copied, distributed, or reproduced without prior approval. More Time on WingMore Time on Wing
- 20. Confidential. Not to be copied, distributed, or reproduced without prior approval. GE Confidential
- 21. Confidential. Not to be copied, distributed, or reproduced without prior approval. 21 How do we make it happen?
- 22. Confidential. Not to be copied, distributed, or reproduced without prior approval. Plenty of Technologies to Master 22 Source: Evans Data Security Management Communication protocolsAsset Data Mgmt. Connectivity Cyber-Security REST API Big Data Firewall Cloud Encryption Predictive AccessControlData Science PaaS PMML Deep Learning Statistics Standards Embedded Systems APIs O S Velocity Deployment Architecture Domain Knowledge Understanding
- 23. API API API Edge Digital Twin Mobile GE Predix developer platform for Industrial IoT GE Predix developer platform for Industrial IoT
- 25. Digital Twin
- 26. Digital TwinDigital Twin Age Relationship Income Likes Relationship Better ads Equipment type Parts numbers Material properties Maintenance history Operational conditions Sensor data More uptime Safer operations Fuller automation
- 27. Confidential. Not to be copied, distributed, or reproduced without prior approval. 27
- 28. Device Virtualization – Digital Twin May 30, 2018Presentation Title 28
- 29. 29
- 30. 30
- 31. Predix Edge
- 32. Confidential. Not to be copied, distributed, or reproduced without prior approval. What and where are industrial controls? 32 • 10,000 Nodes • Wireless • Mesh Network • 500 Nodes/AP • 10,000 Nodes • Wireless • Mesh Network • 500 Nodes/AP LightingLighting • -20º to 200ºC • 15K psi • Up to 6G (30 min) • -20º to 200ºC • 15K psi • Up to 6G (30 min) Downhole O&GDownhole O&G • -40º to 80ºC • IEC60255-21-2 Class 1 shock & vibe • -40º to 80ºC • IEC60255-21-2 Class 1 shock & vibe Marine Dynamic Positioning Marine Dynamic Positioning • Hermetic • 15 Kpsi • 25-year life • 3000m depth • Hermetic • 15 Kpsi • 25-year life • 3000m depth Subsea O&GSubsea O&G LocomotivesLocomotives • 20-year life • 10G shock • -50º to +130ºC • Coal dust, silica, Salt Fog, SO2, … • 20-year life • 10G shock • -50º to +130ºC • Coal dust, silica, Salt Fog, SO2, … • Level A Cert • -55º to 125ºC • 10K hr MTBF • 20G shock • Level A Cert • -55º to 125ºC • 10K hr MTBF • 20G shock Aircraft EnginesAircraft Engines • Level-A Cert • -55º to 125ºC • 200K hr MTBF • 20G shock • Level-A Cert • -55º to 125ºC • 200K hr MTBF • 20G shock AvionicsAvionics • 250K+ I/O points • SONET Rings • -40 to 80° C • Wide-area control • 250K+ I/O points • SONET Rings • -40 to 80° C • Wide-area control Power T&DPower T&D • 30,000+ I/O points • Rad. Hard 0-100 R/hr • SIL III safety • 30,000+ I/O points • Rad. Hard 0-100 R/hr • SIL III safety Power GenerationPower Generation
- 33. Confidential. Not to be copied, distributed, or reproduced without prior approval. OT 33 P Predix ERP / CRM L P F L P Data historian HMI station Engineering workstations PrinterControl server (SCADA - MTU) Serial based radio Cellular, satellite, mesh, P/ethernet or serial communication Control server (SCADA - MTU) PumpValve PumpValve Pressure sensor Flow sensor Level sensor Pressure sensor Flow sensor Level sensor RTUPLC Modem gateway Local access Remote station Remote station Modem gateway F Modem gateway HML station Corporate enterprise network WAN Primary control center Backup control center Regional control center Predix Asset optimization Operations optimization Data historian Powered by Predix IT P P P P P
- 34. GE Digital 34 Predix on Mobile Predix on Mobile
- 35. 35 Built on cloud Foundry, Predix is optimized for secured connectivity and analytics at scale – in the Cloud and on the Edge