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Dürr at a Glance: Automation and Technology Leader in Paint and Assembly Systems
1.
DÜRR AT A
GLANCE Bietigheim-Bissingen, July 1, 2017 www.durr.com Dürr Aktiengesellschaft
2.
2 DÜRR GROUP Customer portfolio ©
Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Automotive industry: 60% sales General industry: 40% sales
3.
3 DÜRR GROUP: 3
GLOBAL BRANDS © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Dürr AG Carl Schenck AG HOMAG Group AGDürr Systems AG
4.
Paint and Final Assembly Systems •
Paint and Final Assembly Systems Application Technology • Paint applications, glueing and seam sealing technology; Products for industrial painting Measuring and Process Systems • Balancing, assembly, testing and filling technology Clean Technology Systems • Exhaust-air purification systems, energy efficiency technology Woodworking Machinery and Systems • Machinery and plants for woodworking 4 DÜRR GROUP: 5 GLOBAL DIVISIONS © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Sales 2016: € 3.6 billion, employees 2016: approx. 16,0001 1.1 billion 3,400 0.6 billion 2,000 0.6 billion 3,000 0.2 billion 600 1.1 billion 6,100 Employees1 incl. around 800 external employees Sales
5.
5 GEOGRAPHICAL CLASSIFICATION: ORDER
INTAKE Global positioning, 3 strong pillars: Asia, the Americas and Europe 3.468 1.127 801 1.473 3.702 818 1.102 1.710 Total Asia Americas Europe 2015 2016 - 27% + 38% © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 + 7% + 16% in € million
6.
1895 1938 1964
1989 2000 2014 2015 6 COMPANY HISTORY Dürr AG © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Metal shop for roof flashing founded by Paul Albrecht Dürr Establishment of the first design office First subsidiary abroad (Brazil) Acquisition of Behr and IPO Acquisition of Carl Schenck Acquisition of HOMAG Group Acquisition of iTAC Software AG
7.
1950 1963 1998
2008 2010/14 2016 7 INNOVATION PATH Dürr © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 First facility for chemical surface treatment First facility for automated dip coating Delivery of first Ecopaint paint robot Presentation of dry overspray separation system EcoDryScrubber Introduction of high- speed rotating atomizer EcoBell 3 – Exterior and interior paint application World’s first 7-axis painting robot with increased flexibility and cost-cutting potentials
8.
1907 1930 1953
1974 1982 1995 2016 8 INNOVATION PATH SCHENCK © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 First SCHENCK balancing machine Instant balancing machine with direct unbalance display Illuminated spot vectormeter; unbalance size and angular location at a glance First computerized balancing machines First round transfer machine for electric armatures Balancing of finally assembled engines Fully automatic unbalance correction in wheel-tyre assembling
9.
1962 1967 2001
2009 2010 2013 2014 2015 2016 9 INNOVATION PATH HOMAG © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 The world's first edge banding machine using hot-cold process First combined format processing and edge banding machine First high performance plant for batch size one LaserTec: edge banding by laser SORB TECH: new material for low- vibration and stable machinery construction New machine operating concept: powerTouch Mobile support via video diagnostics in case of service Compact 5-axis CNC technology with new safety technology Fully automated cutting process in batch size one Automated CNC window production with more power Control and visualization of flexible production cells and their part flow
10.
10© Dürr Aktiengesellschaft,
CCI, Dürr at a glance, July 1, 2017 GLOBAL POSITIONING 2016: Approx. 16,000 employees1 at 86 locations in 28 countries 1 incl. around 800 external employees 1,700 Americas 70 Africa 40 Australia 3,800 Asia 10,500 Europe
11.
11 DÜRR EXECUTIVE MANAGEMENT
TEAM © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Dr. Jochen Weyrauch Member of the Board of Management Carlo Crosetto CFO Ralf W. Dieter CEO Division Heads Management Board Manfred Weil Paint and Final Assembly Systems Dr. Jochen Weyrauch Measuring and Process Systems Dr. Daniel Schmitt Clean Technology Systems Pekka Paasivaara Woodworking Machi- nery and Systems Dr.-Ing. Hans Schumacher Application Technology
12.
12 STRATEGY Four strategic pillars ©
Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017
13.
Increasing the level
of customer benefits: Unit cost reduction (material, energy, labor) Flexible and modular production facilities Environmental, energy and resource efficiency as well as sustainability are becoming increasingly significant Sharp rise in R&D expenditure; 700 R&D employees, more than 4 times as many as in 2007 13 STRATEGY: INNOVATION Boosting our customers’ production efficiency © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Cost structure of a paint shop (Europe) 8% 28% 3% 41% 20% Energy Personnel Service Material Depreciation from investments Reduction of unit costs by 25% per painted car body to ≈ € 300 within the last 15 years.
14.
Digitalization and networking of
production, tracking and analysis of data Extended, intelligent service offerings thanks to online integration of machinery and plants Efficient development, production and distribution of our products, plants and services Intelligent, networked and self-regulating products, machinery and plants (equipped with sensors) Smart Products Smart Processes Smart Factories Smart Services 14 STRATEGY: INNOVATION Leading in digitization © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017
15.
Extended, intelligent service offerings
thanks to online integration of machinery and plants Smart Services 15 STRATEGY: INNOVATION MES software as the basis of our Industry 4.0 strategy © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 ERP systemsCorporate / planning level Production control level Machinery level Customers Mobile accessProducts, machinery and plants that are intelligent, networked, self-regulating and equipped with sensors Smart Products Manufacturing Execution System (MES) from Dürr/iTAC Optimization and control of the industrial production process, benchmarking, big data analysis, condition monitoring, predictive maintenance, remote diagnostics
16.
Extension of global
presence: new markets reinforced, investments in established markets with good prospects (North America, Germany) 15 production, test and engineering centers: extended, modernized or newly built Campus concept transferred to key locations: efficient processes, open communications, sustainable energy concept Expansion of production facilities: increase in internal value added (improvement in quality and project execution) Increasing vertical depth of production in the individual regions: faster response to customer requirements 16 STRATEGY: GLOBALIZATION High investments in global network of locations – reinforcement of local activities © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 49%51% Emerging markets Established markets 1 1 Asia (excl. Japan), South and Central America, Africa, Eastern Europe in € m 2010 2011 2012 2013 2014 2015 2016 Investments 16.6 23.4 32.5 51.2 54.9 102.3 81.9 Acquisitions 12.2 13.7 2.9 34.8 242.1 42.0 13.6 Total 28.8 37.1 35.4 86.0 297.0 144.3 95.5 Sales
17.
Significant expansion of
service business: global network, service staff has more than tripled since 2010 (currently 2,350 employees), € 1 bn service sales CustomerExcellence@Dürr optimization program: 30 initiatives Examples: 17 STRATEGY: SERVICE Key focus on customer needs: "best-in-class" service performance © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Global spare parts warehouse, accelerated spares delivery • Worldwide warehouse structure to reduce lost time on customs clearance • Automated warehouses • 24h delivery service for warehoused parts 24/7 hotlines for all Divisions • 10 different hotlines for paint shop customers across the globe • Level 1-3 structure for a fast and competent relationship management Dürr Promoter Score • Customers are given a feedback opportunity via a simple-to-use system • Feedback is tracked and implemented on a long-term basis
18.
Product development: Modular products:
global deployment, local development and production Automation, flexibilization, sustainability Processes: Worldwide standards from distribution to order handling IT integration: worldwide uniformity of data and systems Smart Processes: digitalized and networked processes Knowledge management: Know-how of employees a decisive edge in competition Worldwide knowledge transfer: intranet, training sessions, vocational training 18 STRATEGY: EFFICIENCY Efficiency is the guiding principle for product development and processes © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017
19.
19 SOLUTIONS FOR AUTOMOBILE
CONSTRUCTION Automobile factory incl. supplier park © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Body-in-white • Glueing technology Paint shop • Complete paint process • Turnkey paint shops • Conversions, modernizations • Conveyor technology • Application technology • Paint application for new plants and conversions • Seam sealing and insulation technology • Components and plastic painting • Exhaust-air purification systems Engine and transmission manufacturing • Balancing and diagnostic technology Final assembly • Turnkey assembly lines • Conveyor technology • Glueing solutions • Balancing and diagnostic technology • Module assembly • Filling technology • Test systems for passenger cars and commercial vehicles
20.
Glueing technology: Automated glueing
systems for challenging tasks in body- in-white production 20 SOLUTIONS FOR AUTOMOBILE CONSTRUCTION Body-in-white: glueing technology © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017
21.
Turnkey paint shops: RoDip
technology for perfect corrosion protection, quality and lasting value 21 SOLUTIONS FOR AUTOMOBILE CONSTRUCTION Paint shop: complete paint process © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Turnkey paint shops: Modular oven systems for curing coatings and refining paint to create the perfect finish
22.
Turnkey paint shops: Spray
booths with integrated application and conveyor technology as the centerpiece of a modern paint shop 22 SOLUTIONS FOR AUTOMOBILE CONSTRUCTION Paint shop: complete paint process © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Conveyor technology: Overhead and floor conveyors for maximum accessibility and production efficiency
23.
Application technology for
new plants, conversions: High-tech systems for automated paint application, e.g. robots, atomizers, quality assurance. Focus: quality, efficiency, environmental sustainability 23 SOLUTIONS FOR AUTOMOBILE CONSTRUCTION Paint shop: application technology © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Seam sealing and insulation technology: Efficient and sustainable systems for seam sealing and insulation
24.
Components and plastic
painting: Leading-edge and customizable solutions for bumper and plastic painting 24 SOLUTIONS FOR AUTOMOBILE CONSTRUCTION Paint shop: application technology and exhaust-air purification systems © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Exhaust-air purifications: Broad range of exhaust-air purification systems for paint application and oven processes
25.
Balancing and diagnostic
technology: Balancing and diagnostic technology for rotating and oscillating parts and aggregates (e.g. crankshafts, turbochargers) 25 SOLUTIONS FOR AUTOMOBILE CONSTRUCTION Engine and transmission manufacturing: balancing and diagnostic technology © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017
26.
Turnkey assembly lines: Complete
final assembly systems: planning, implementation, modernization 26 SOLUTIONS FOR AUTOMOBILE CONSTRUCTION Final assembly: turnkey assembly lines and conveyor technology © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Conveyor technology: Modular conveyor technology concepts and slat conveyors
27.
Glueing solutions: Automated glueing
systems in final assembly, e.g. window glazing 27 SOLUTIONS FOR AUTOMOBILE CONSTRUCTION Final assembly: Glueing solutions and balancing & diagnostic technology © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Balancing and diagnostic technology: Balancing and diagnostic technology for wheels, tires and components
28.
Final assembly: Module assembly
„marriage“, bolting systems and axle setting 28 SOLUTIONS FOR AUTOMOBILE CONSTRUCTION Final assembly: module assembly and filling technology © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Filling technology: Filling systems for final vehicle assembly, filling adapters, measuring and testing technology
29.
Test systems for
passenger cars and commercial vehicles: Systems for testing of chassis, headlamp aiming, driver assistance systems, roll-, brake-, ABS-testing at the end of line passenger car and commercial vehicle 29 SOLUTIONS FOR AUTOMOBILE CONSTRUCTION Final assembly: test systems for passenger cars and commercial vehicles © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017
30.
30 SOLUTIONS FOR GENERAL
INDUSTRY © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Industrial painting (e.g. furniture, ships, trains) Filling technology (e.g. refrigerators, air-conditioners) Woodworking technology (e.g. furniture) Balancing technology (e.g. turbines, electric armatures) Exhaust-air purification systems (e.g. chemical, pharmaceutical ind.) Energy-efficiency systems (e.g. waste heat recovery)
31.
Industrial painting: Standardized application
products/systems for painting, glueing and sealing applications in various industries 31 SOLUTIONS FOR GENERAL INDUSTRY Industrial painting and filling technology © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Filling technology: Refrigerant supply systems and functional inspection systems for air-conditioning systems and heat pumps
32.
Balancing technology: Balancing technology
for rotating and oscillating parts and aggregates in numerous production industries (e.g. electrical industry or aerospace industry) 32 SOLUTIONS FOR GENERAL INDUSTRY Balancing technology and Woodworking technology © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Woodworking technology: Woodworking machinery, e.g. panel production, sawing, surface processing, formatting and edge banding
33.
33 SOLUTIONS FOR GENERAL
INDUSTRY Woodworking technology and balancing technology © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Components: Machines for the production of flooring, windows, doors or staircases Furniture Production: Machines and systems for efficient and networked furniture production in batch size one
34.
Timber house construction: Machines
and turnkey production lines for the industrial production of prefabricated houses 34 SOLUTIONS FOR GENERAL INDUSTRY Woodworking technology and energy-efficiency systems © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 Energy-efficiency systems: Systems for utilizing industrial process heat and boosting energy efficiency
35.
Exhaust-air purification systems: Exhaust-air
purification technologies for the chemical and pharmaceutical industries, for coating, printing and other applications 35 SOLUTIONS FOR GENERAL INDUSTRY Exhaust-air purification systems © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017
36.
36 DÜRR GROUP: KEY
FIGURES © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 2014 2015 2016 Q1 2016 Q1 2017 Order intake (in € million) 2,793.0 3,467.5 3,701.6 1,048.5 1,056.1 Sales (in € million) 2,574.9 3,767.1 3,573.5 825.2 891.4 EBIT (in € million) 220.9 267.8 271.4 58.7 87.7 Net earnings (in € million) 150.3 166.6 187.8 38.6 62.6 Equity (in € million) 725.8 714.4 831.0 740.7 887.2 Employees1) 14,151 14,850 15,235 14,985 14,393 1) without approx. 800 external employees
37.
37 MORE INFORMATION AT
WWW.DURR.COM © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017
38.
Phone: Email: Web: Address: 38 Corporate Communications &
Investor Relations www.durr.com Dürr Aktiengesellschaft Carl-Benz-Str. 34 74321 Bietigheim-Bissingen Germany +49 7142 78-1785 corpcom@durr.com © Dürr Aktiengesellschaft, CCI, Dürr at a glance, July 1, 2017 DÜRR AT A GLANCE
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