1. i
ACKNOWLEDGEMENT
First I thank to lord almighty for the grace, strength, and hope to carry out and
complete the project report.
I am thankful to Dr. M.V. RAJESH, Principal, Ilahia School of Science and
Technology, for his valuable co-operation for the completion the work.
It is my privilege to express sincere thanks to Mrs. SIRISHA DIVYA A, Head of
Mechanical Engineering Department, ISSAT, for her valuable suggestion.
I wish to express sincere thanks to our co-ordinator Mr.MIDHUN MOHAN
Assistant Professor, Mechanical Engineering Department, for the sustained guidance and
useful suggestions in completing the project work in time.
I would like to express my immense gratitude to Mr. SHINAJ K M, Assistant
professor, Department of Mechanical Engineering, the guide of project for his valuable
guidance, constant encouragement and continued support in collecting information on the
topic and making of this report presentation.
Last, but not the least I am grateful to all my friends who gave me lot of help and
support for the successful completion of the project.

2. ii
ABSTRACT
The various machining process in manufacturing industries are carried
out by separate machining machine. It need more space requirement and time
with high expenses. But the fabrication of multi operation machine, which
contains three operations in a single machine. The operations are namely
drilling, slotting and shaping. It is a new concept specially meant to reduce the
work time and save the cost. Instead of using a slotting machine we are using
the special arrangements for slotting operation in the drilling machine same for
the shaping operation also, so we can save the investment cost of exceed
slotting and shaping machine in the industries. The machine operates through
drilling machine with the bevel gear and cam mechanism arrangements. Hence
exactly we can carry out three operations in this machine, namely drilling,
slotting and shaping. It is a simple in construction and easy to operate. Driller,
Bevel gear, Drill bit, Chuck, Cam mechanism, bearings, slotting tool, Hacksaw
and guide are the main parts used in this machine.

3. iii
CONTENTS
CHAPTER NO. TITLE PAGE NO.
ACKNOWLEDGEMENT i
ABSTRACT ii
LIST OF FIGURES v
LIST OF TABLES vi
1 INTRODUCTION 1
1.1 NEED OF AUTOMATION 1
2 LITERATURE REVIEW 3
2.1 MACHINE COST 6
2.2 OPERATION COST 6
2.3 QUICK COMPARISON 7
3 DESCRIPTION OF EQUIPMENTS 9
3.1 INDUTION MOTOR 9
3.2 PRINCIPLE OF MOTOR 10
3.3 CONSTRUCTION 11
3.4 TYPES OF MOTOR 12
3.4.1 Squrrel Cage Motor 12
3.4.2 Slip Ring Motor 12
3.4.3 Solid Core Motor 12
3.5 DRILLING MACHINE 12
3.6 BELT AND PULLEY 14
3.6.1 Pulley 14
3.6.2 Belt 15
3.7 CAM 15
3.8 HYDRAULIC BOTTLE JACK 16
3.8.1 Characteristics of Hydraulic Oil 17
3.8.2 Types Of Oils 17
3.8.3 Viscosity 18
3.8.4 Safety Instructions 19
3.8.5 Use And Operations 19
3.8.6 Maintenance 20

4. iv
3.8.7 Repair 20
3.9 BEVEL GEAR 20
3.10 BEARING 21
3.10.1 Ball Bearing 23
3.10.2 Roller Bearing 23
3.10.3 Thrust Ball Bearing 24
3.10.4 Roller Thrust Bearing 24
3.10.5 Taper Ball Bearing 24
3.11 VICE 25
3.12 HACK SAW 26
3.13 CUTTING TOOL 27
4 DESIGN AND DRAWING 28
4.1 MACHINE COMPONENTS 28
4.2 DRAWING 29
4.3 CALCULATION 31
5 WORKING PINCIPLE 32
6 MERITS AND DEMERITS 33
7 APPLICATION 34
8 LIST OF MATERIALS 35
8.1 PROPERTIES 36
8.2 MANUFACTURING CASE 36
8.3 QUALITY REQUIRED 36
8.4 AVAILIBILTY OF MATERIAL 36
8.5 SPACE CONSIDERATION 36
8.6 COST 36
9 COST ESTIMATION 38
10 FUTURE IMPLEMENTATION 39
11 CONCLUSION 40
REFERENCE 41

5. v
LIST OF FIGURES
FIGURE NO. TITLE PAGE NO.
3.1 MOTOR 9
3.2 DRILL BIT NOMENCLATURE 13
3.3 PULLEY AND BELT 15
3.4 HYDEAULIC JACK 16
3.5 BEVEL GEAR 21
3.6 BALL BEARING 23
3.7 ROLLER BEARING 23
3.8 THRUST BEARING 24
3.9 ROLLER THRUST BEARING 24
3.10 TAPER ROLLER BEARING 24
3.11 VICE 26
4.1 MMPM 29
4.2 FABRICATED MMPM 30

6. vi
LIST OF TABLES
TABLE NO. TITLE PAGE NO.
8.1 COST OF PARTICULARS 37