Renato Ogeda presentation at FOUNDATION for ROM Media Day at Petrobras Cenpes research facility

1. CENPES Overview
Pilot Plant Dept. Overview
Distillation Pilot Unit Overview
(4/30/2013)
Renato Ogêda e Souza
PETROBRAS/CENPES/PDAB/PP
Equipment Engineer
renato.ogeda@petrobras.com.br
+55-21-2162-4294 v.D – 4/22/2013v.D – 4/22/2013

2. CENPES OverviewCENPES OverviewCENPES Overview
CENPES Overview – Institutional Video (06:35 min)CENPES Overview – Institutional Video (06:35 min)

3. PP OverviewPP OverviewPP Overview
Pilot Plant Department Overview (07:00 min)Pilot Plant Department Overview (07:00 min)

4. AppliedApplied
ResearchResearch
TechTech..
DevelopDevelop..
Large
Large
scale
scale
production
production
Pilot Plant Scale
Industrial Scale
Bench Scale
DecisionDecision
Trash
Trash ororrecycle
recycleidea
idea
TestsTests andand
validationvalidation
InformationInformationInformationInformationInformationInformationInformationInformation
DefinedDefined
GoalsGoals
Idea
Research Flow
Chart
Research Flow
Chart

5. Pilot PlantsPilot Plants
Fortaleza (NUEF) – Area: 1.000 m² (10.764 feet²)Fortaleza (NUEF) – Area: 1.000 m² (10.764 feet²)
Rio de Janeiro – Pilot Plants area: 1.200 m² (12.917 feet²)Rio de Janeiro – Pilot Plants area: 1.200 m² (12.917 feet²)
Pilot plants department is composed of 2
major sites – one in Rio de Janeiro/RJ and
one in Fortaleza/CE.
Plants are dedicated to downstream,
biofuels and petrochemical researches.

6. CENPES – 28 Units NUEF – 8 Units
– 9 Hydroprocessing units
– 5 Catalyst cracking units
– 4 Multipurpose units
– 2 Distillation units (PC3 and PC4)
– 1 Delayed coking unit
– 1 Mild thermal cracking unit
– 1 Polymer development unit
– 1 Residue fast pyrolysis unit
– 3 Bioethanol Units
– 1 Biomass Gasification Unit
– 3 Hydroprocessing units
– 1 Fischer-Tropsch Unit
– 2 Distillation units
– 1 GTL Unit
– 1 Biolubes Unit
Coming soon...
– 1 Delayed coking unit (CENPES)
– 1 Desalting Unit (CENPES)
– 1 Biomass Gasification Unit (NUEF)
– 1 Biogrease Unit (NUEF)
Pilot PlantsPilot Plants

7. ManpowerManpowerManpower
TEAM COMPOSED BY 170
PROFESSIONALS IN SEVERAL
SPECIALTIES
CHEMICALS, EQUIPMENTS AND
PRODUCTION ENGINEERS
CHEMISTS
SUPERVISORS
OPERATION, CHEMICAL AND
MAINTENANCE TECHNICIANS
DRAFTSMEN
ASSISTANTS
OPERATIONAL SUPPORT

8. Org Chart
Manager
Shift Operation
Logistics &
Adm Operation
Engineering
NUEF
(Fortaleza/CE)
Secretary
Laboratory Maintenance Automation
HSE
Marcilio Carvalho
marciliocarvalho@petrobras.com.br
+55-21-21626653

9. Highlighted Recent Works
Hydrotreating Delayed Coking Fluid Catalytic Cracking
-HBIO
-Petrochemical FCC
-Bioethanol
-Atmospheric Residue Coking
-Biomass processing
Recent works

10. Fortaleza - NUEF (CE):
Embedded GTL and
others
Recife (PE)
Campinas (SP)
São Mateus do Sul (PR)
Burlington (Canada): Biomass
Gasification (GABI-1) and GTL Units
construction at Zeton
Upton (USA): Support
in 2nd Generation
Ethanol tests.
Tulsa (USA): Delayed
coking design
Madrid (Spain)
Paris (France)
Houston (USA):
Lummus Technology
Research Center visit
Ohio (USA)
Atalaia (SE)
Fort Collins
(USA):
GABI-1
design
Netherland:
Biomass gasification
unit operation
External activities 2011/2012

11. PC3 Unit
Overview
PC3 UnitPC3 Unit
OverviewOverview
Distillation Pilot Unit – PC3 (07:00 min)Distillation Pilot Unit – PC3 (07:00 min)

12. Basic FeaturesBasic FeaturesBasic Features
• It’s a distillation pilot unit;
• Generates feed-stock for other pilot
plants;
• Small unit – less than 80 I/O points;
•Uses Foundation Fieldbus.
• It’s a distillation pilot unit;
• Generates feed-stock for other pilot
plants;
• Small unit – less than 80 I/O points;
•Uses Foundation Fieldbus.

13. Field Overview:
• Heating and Cooling:
All heatings uses power resistances:
1 ON/OFF resistance for piping heating;
3 modulated resistances for the unit’s furnaces;
Cooling – there is 1 ON/OFF cooling unit – it’s an “air
conditioner compressor style” cooling unit;
Field Overview:
• Heating and Cooling:
All heatings uses power resistances:
1 ON/OFF resistance for piping heating;
3 modulated resistances for the unit’s furnaces;
Cooling – there is 1 ON/OFF cooling unit – it’s an “air
conditioner compressor style” cooling unit;
AutomationAutomationAutomation

14. Field Overview:
• Pumps:
2 ON/OFF pumps;
4 pumps driven by Profibus-DP's VFDs;
• Solenoid Valves:
10 solenoid valves;
Field Overview:
• Pumps:
2 ON/OFF pumps;
4 pumps driven by Profibus-DP's VFDs;
• Solenoid Valves:
10 solenoid valves;
AutomationAutomationAutomation

15. • Temperature transmitters – FF - 17 points;
• Pressure transmitters – FF - 2 points;
•Level transmitters:
2 FF differential pressure transmitters;
1 FF guided wave level transmitter;
2 capacitive level transmitters;
•Control valves:
2 control valves, using FF positioners;
•Discrete signals:
Conventional I/O cards and one Profibus-DP remote
I/O.
• Temperature transmitters – FF - 17 points;
• Pressure transmitters – FF - 2 points;
•Level transmitters:
2 FF differential pressure transmitters;
1 FF guided wave level transmitter;
2 capacitive level transmitters;
•Control valves:
2 control valves, using FF positioners;
•Discrete signals:
Conventional I/O cards and one Profibus-DP remote
I/O.
AutomationAutomationAutomation

16. Fieldbus Host/Bridge with:
• 3 Foundation Fieldbus segments;
• 1 Profibus-DP segment;
• 1 Conventional discrete input card (16
inputs);
• 1 Conventional discrete output card (16
outputs);
• Ethernet network (HSE);
Fieldbus Host/Bridge with:
• 3 Foundation Fieldbus segments;
• 1 Profibus-DP segment;
• 1 Conventional discrete input card (16
inputs);
• 1 Conventional discrete output card (16
outputs);
• Ethernet network (HSE);
AutomationAutomationAutomation
System cabinetSystem cabinet

17. • OPC tags database;
• When possible, controlers are located on field devices;
• PC-based HMI for Windows XP;
• Fieldbus and HMI configured by our automation team.
• OPC tags database;
• When possible, controlers are located on field devices;
• PC-based HMI for Windows XP;
• Fieldbus and HMI configured by our automation team.
AutomationAutomationAutomation

18. • Is using PC-3 process hardware and database;
• We installed parallel instruments/devices on the unit process
hardware:
•6 temperature points (2 wireless);
•3 pressure points (2 wireless);
•2 on/off valves with position indication (FF);
•1 display device (FF);
• ROM demo system is linked by radio to the unit database and to
those parallel instruments/devices;
• Is using PC-3 process hardware and database;
• We installed parallel instruments/devices on the unit process
hardware:
•6 temperature points (2 wireless);
•3 pressure points (2 wireless);
•2 on/off valves with position indication (FF);
•1 display device (FF);
• ROM demo system is linked by radio to the unit database and to
those parallel instruments/devices;
Fieldbus ROM
Demo
FieldbusFieldbus ROMROM
DemoDemo

19. Renato Ogêda e Souza
PETROBRAS/CENPES/PDAB/PP
Equipment Engineer
renato.ogeda@petrobras.com.br
+5521-2162-4294
Thank You!!Thank You!!