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ZJ                                                                                             POWER WINDOWS            8S - 1

                                                POWER WINDOWS

                                                             CONTENTS

                                                              page                                                        page

DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2   SERVICE PROCEDURES         ................... 4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 1



                                                 GENERAL INFORMATION

  Power door windows are standard equipment on                          anism. A positive and negative battery connection to
Grand Cherokee models. The power windows operate                        the two motor terminals will cause the motor to ro-
only with the ignition switch in the ON position. This                  tate in one direction. Reversing current through
group covers diagnosis and service of the electrical                    these same two connections will cause the motor to
components peculiar to the power window system.                         rotate in the opposite direction. In addition, each
For service of mechanical components such as the                        power window motor is equipped with an integral au-
regulator, lift plate or window tracks refer to Group                   tomatic re-setting circuit breaker to protect the motor
23 - Body Components.                                                   from overloads. The power window motor and gear-
  Following are general descriptions of the major                       box assembly cannot be repaired. If faulty, the entire
components in the power window system. Refer to                         assembly must be replaced.
Group 8W - Wiring Diagrams for complete circuit de-
scriptions and diagrams.                                                CIRCUIT BREAKER
                                                                          An automatic re-setting circuit breaker in the fuse-
POWER WINDOW SWITCH
                                                                        block module is used to protect the power window
  Both front and rear door windows can be raised or
                                                                        system circuit. The circuit breaker can protect the
lowered electrically by operating the four two-way
switches on the driver’s door panel. A single two-way                   system from a short circuit, and can also protect the
switch on each passenger’s door panel operates only                     system from an overload condition caused by an ob-
the window on that passenger’s door. The switches                       structed or stuck window glass or regulator. The cir-
cannot be repaired. If faulty, they must be replaced.                   cuit breaker can not be repaired. If faulty, it must be
                                                                        replaced.
POWER WINDOW MOTOR
 A permanent magnet reversible motor moves the
window regulator through an integral gearbox mech-
8S - 2    POWER WINDOWS                                                                                        ZJ

                                                 DIAGNOSIS

  It is necessary that the window be free to slide up        (2) Turn ignition switch to OFF position. Measure
and down for the power window system to function           resistance from ground lug on left side kick panel to
properly. If the window is not free to move up and         ground. Meter should read zero ohms. If OK, go to
down, the motor will overload and trip the circuit         next step. If not OK, repair circuit to ground.
breaker. To determine if the glass is free, disconnect       (3) Remove master power window switch on left
regulator plate from the glass and slide window up         front door (see Service Procedures). Measure resis-
and down by hand.                                          tance at black wire (terminal 1 of green connector).
  An alternate method is to shake the glass in the         Meter should read zero ohms. If OK, go to next step.
door, with the glass positioned between the up and         If not OK, repair circuit to ground.
down stop positions. Check that the glass can be             (4) Turn ignition switch to ON position. Measure
moved slightly from side to side, front to rear, and up    voltage at tan wire (terminal 5 of black connector).
and down. Then check that window is not bound
                                                           Meter should read battery voltage. If OK, go to next
tight in the tracks. If window is free, proceed with di-
                                                           step. If not OK, repair circuit to circuit breaker 26 in
agnosis that follows. If window is not free, refer to
                                                           fuseblock module.
Group 23 - Body Components for service procedures.
                                                             (5) Close master window switch. Measure voltage
CIRCUIT BREAKER                                            at yellow wire (terminal 1 of black connector). Meter
  Locate correct circuit breaker in fuseblock module.      should read battery voltage. If OK, go to next step. If
Pull out slightly, but be sure that circuit breaker ter-   not OK, replace switch.
minals still contact terminals in fuseblock module.          (6) Operate window switch. All windows should op-
Turn ignition switch to ON position. Connect ground        erate. If there are still inoperative windows go to
wire of voltmeter to a good ground. With probe of          One Window Inoperative.
voltmeter positive lead, check both terminals of cir-
cuit breaker for battery voltage. If only one terminal     ONE WINDOW INOPERATIVE
has battery voltage, circuit breaker is faulty and           Remove door trim panel of inoperative window and
must be replaced. If neither terminal has battery          probe harness side of switch connector.
voltage, repair circuit from ignition switch as re-          (1) Turn ignition switch to ON position. Measure
quired.                                                    voltage at terminal 2 of connector while holding cor-
                                                           responding master switch in the DOWN position.
POWER WINDOW SYSTEM                                        Meter should read battery voltage. If OK, go to next
  Before you proceed with this diagnosis, confirm          step. If not OK, repair circuit to master switch.
proper circuit breaker operation. See Circuit Breaker        (2) With master switch still in DOWN position,
diagnosis.                                                 measure voltage at terminal 6 of connector. Meter
                                                           should read battery voltage. If OK, repair circuit
NO WINDOWS OPERATE                                         back to master switch. If not OK, go to next step.
  (1) Turn ignition switch to ON position. Measure           (3) With master switch still in DOWN position,
voltage at 30 amp circuit breaker 26 at fuseblock
                                                           check for battery voltage at motor terminals. If OK,
module. Meter should read battery voltage. If OK, go
                                                           replace motor/gearbox assembly or regulator as re-
to next step. If not OK, replace circuit breaker or re-
                                                           quired. If not OK, repair circuit back to switch.
pair open to ignition switch or fuse 13 in PDC as re-
quired.
ZJ                                          POWER WINDOWS   8S - 3




     Fig. 1 Power Window System Schematic
8S - 4     POWER WINDOWS                                                                                  ZJ

                                      SERVICE PROCEDURES

POWER WINDOW SWITCH REMOVE/INSTALL
FRONT DOOR
  (1) Remove screw at top of trim panel near mirror
(Fig. 2).




                                                                Fig. 3 Trim Panel Remove - Typical




         Fig. 2 Front Door Trim Panel Remove
  (2) Remove   screw from demister opening at front
of door.
  (3) Remove   screw and door handle cover.
  (4) Remove   screw from under armrest.
  (5) Remove   screw from bottom of hand hold cup in
armrest.

CAUTION: The wiring harness to the door switches
is just long enough to allow installation. If trim
panel is pulled off by hand the switch may be
                                                               Fig. 4 Rear Door Trim Panel Remove
pulled apart. Use a door clip tool to prevent damag-
ing the switches.                                        (4) Remove the trim panel with a wide, flat-bladed
                                                       tool (Fig. 3).
  (6) Remove the trim panel with a wide, flat-bladed     To aid in removal of the trim panel, start at
tool (Fig. 3).                                         the bottom of the panel.
  To aid in removal of the trim panel, start at          (5) Unplug electrical connector from switch.
the bottom of the panel.                                 (6) Remove switch from door panel.
  (7) Unplug electrical connector from switch.           (7) Reverse removal procedures to install.
  (8) Remove switch from door panel.
  (9) Reverse removal procedures to install.           POWER WINDOW MOTOR REMOVE/INSTALL
                                                        To service power window motor or regulator, re-
REAR DOOR                                              move door trim panel as described in Power Window
  (1) Remove screw and door handle cover (Fig. 4).     Switch Remove/Install then proceed as follows.
  (2) Remove screw from under armrest.
  (3) Remove screw from bottom of hand hold in         FRONT DOOR
armrest.                                                 (1) Loosen 2 nuts holding glass to window regula-
                                                       tor (Fig. 5).
CAUTION: The wiring harness to the door switches         (2) Slide glass rearward to remove from nuts.
is just long enough to allow installation. If trim       (3) Pull glass to the full up position and tape glass
panel is pulled off by hand the switch may be          to the door.
pulled apart. Use a door clip tool to prevent damag-     (4) Unplug wire harness connector from power
ing the switches.                                      window regulator.
ZJ                                                                                POWER WINDOWS            8S - 5




     Fig. 5 Remove/Install Glass Attaching Nuts
 (5) Remove 4 window regulator screws (Fig. 6).


                                                            Fig. 7 Remove Glass Attaching Screw - Rear Door
                                                             (6) Pull glass to full up position and tape glass to
                                                           door.
                                                             (7) Unplug wire harness connector from power
                                                           window regulator.
                                                             (8) Remove 4 window regulator screws (Fig. 8).




   Fig. 6 Window Regulator Remove - Front Door
  (6) Loosen last 2 window track screws (Fig. 6).
  (7) Remove window regulator.
  (8) To install, place regulator inside door by sliding
2 loose screws in slots in door.
  (9) Install remaining screws and tighten to 12 N⅐m
(105 in. lbs.).
  (10) Move glass as far rearward into channel as
                                                              Fig. 8 Window Regulator Remove - Rear Door
possible and push down. Tighten 2 window track
screws to 12 N⅐m (105 in. lbs.).                             (9) Loosen 2 remaining window track screws (Fig. 8).
  (11) Attach door glass by sliding 2 nuts into the          (10) Remove window regulator.
                                                             (11) To install, place regulator inside door by slid-
slots on the regulator (Fig. 5). Tighten door glass
                                                           ing 2 loose screws in slots in door.
nuts to 12 N⅐m (105 in. lbs.).
                                                             (12) Install remaining screws and tighten to 12
  (12) Connect wire harness connector to regulator.        N⅐m (105 in. lbs.).
  (13) Using 3M 08044 or 3M 08041 adhesive/seal-             (13) Move glass as far rearward into channel as
ant, install plastic water shield.                         possible and push down. Tighten 2 window track
  (14) Reverse remaining removal procedures to com-        screws to 12 N⅐m (105 in. lbs.).
plete installation.                                          (14) Attach door glass by sliding the 2 nuts into
                                                           slots on regulator (Fig. 7). Tighten door glass nuts to
REAR DOOR                                                  12 N⅐m (105 in. lbs.).
  (1) Lower window until 2 nuts holding the glass to         (15) Connect wire harness connector to regulator.
the regulator are visible (Fig. 7).                          (16) Install speaker.
  (2) Remove screws holding speaker.                         (17) Using 3M 08044 or 3M 08041 adhesive/seal-
  (3) Pull speaker from door and unplug connector.         ant, install plastic water shield.
  (4) Loosen 2 nuts holding glass to window regula-          (18) Reverse remaining removal procedures to com-
tor (Fig. 7).                                              plete installation.
  (5) Slide glass forward to remove from nuts.
Power Window Diagnosis and Repair Guide

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Power Window Diagnosis and Repair Guide

  • 1. ZJ POWER WINDOWS 8S - 1 POWER WINDOWS CONTENTS page page DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SERVICE PROCEDURES ................... 4 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 1 GENERAL INFORMATION Power door windows are standard equipment on anism. A positive and negative battery connection to Grand Cherokee models. The power windows operate the two motor terminals will cause the motor to ro- only with the ignition switch in the ON position. This tate in one direction. Reversing current through group covers diagnosis and service of the electrical these same two connections will cause the motor to components peculiar to the power window system. rotate in the opposite direction. In addition, each For service of mechanical components such as the power window motor is equipped with an integral au- regulator, lift plate or window tracks refer to Group tomatic re-setting circuit breaker to protect the motor 23 - Body Components. from overloads. The power window motor and gear- Following are general descriptions of the major box assembly cannot be repaired. If faulty, the entire components in the power window system. Refer to assembly must be replaced. Group 8W - Wiring Diagrams for complete circuit de- scriptions and diagrams. CIRCUIT BREAKER An automatic re-setting circuit breaker in the fuse- POWER WINDOW SWITCH block module is used to protect the power window Both front and rear door windows can be raised or system circuit. The circuit breaker can protect the lowered electrically by operating the four two-way switches on the driver’s door panel. A single two-way system from a short circuit, and can also protect the switch on each passenger’s door panel operates only system from an overload condition caused by an ob- the window on that passenger’s door. The switches structed or stuck window glass or regulator. The cir- cannot be repaired. If faulty, they must be replaced. cuit breaker can not be repaired. If faulty, it must be replaced. POWER WINDOW MOTOR A permanent magnet reversible motor moves the window regulator through an integral gearbox mech-
  • 2. 8S - 2 POWER WINDOWS ZJ DIAGNOSIS It is necessary that the window be free to slide up (2) Turn ignition switch to OFF position. Measure and down for the power window system to function resistance from ground lug on left side kick panel to properly. If the window is not free to move up and ground. Meter should read zero ohms. If OK, go to down, the motor will overload and trip the circuit next step. If not OK, repair circuit to ground. breaker. To determine if the glass is free, disconnect (3) Remove master power window switch on left regulator plate from the glass and slide window up front door (see Service Procedures). Measure resis- and down by hand. tance at black wire (terminal 1 of green connector). An alternate method is to shake the glass in the Meter should read zero ohms. If OK, go to next step. door, with the glass positioned between the up and If not OK, repair circuit to ground. down stop positions. Check that the glass can be (4) Turn ignition switch to ON position. Measure moved slightly from side to side, front to rear, and up voltage at tan wire (terminal 5 of black connector). and down. Then check that window is not bound Meter should read battery voltage. If OK, go to next tight in the tracks. If window is free, proceed with di- step. If not OK, repair circuit to circuit breaker 26 in agnosis that follows. If window is not free, refer to fuseblock module. Group 23 - Body Components for service procedures. (5) Close master window switch. Measure voltage CIRCUIT BREAKER at yellow wire (terminal 1 of black connector). Meter Locate correct circuit breaker in fuseblock module. should read battery voltage. If OK, go to next step. If Pull out slightly, but be sure that circuit breaker ter- not OK, replace switch. minals still contact terminals in fuseblock module. (6) Operate window switch. All windows should op- Turn ignition switch to ON position. Connect ground erate. If there are still inoperative windows go to wire of voltmeter to a good ground. With probe of One Window Inoperative. voltmeter positive lead, check both terminals of cir- cuit breaker for battery voltage. If only one terminal ONE WINDOW INOPERATIVE has battery voltage, circuit breaker is faulty and Remove door trim panel of inoperative window and must be replaced. If neither terminal has battery probe harness side of switch connector. voltage, repair circuit from ignition switch as re- (1) Turn ignition switch to ON position. Measure quired. voltage at terminal 2 of connector while holding cor- responding master switch in the DOWN position. POWER WINDOW SYSTEM Meter should read battery voltage. If OK, go to next Before you proceed with this diagnosis, confirm step. If not OK, repair circuit to master switch. proper circuit breaker operation. See Circuit Breaker (2) With master switch still in DOWN position, diagnosis. measure voltage at terminal 6 of connector. Meter should read battery voltage. If OK, repair circuit NO WINDOWS OPERATE back to master switch. If not OK, go to next step. (1) Turn ignition switch to ON position. Measure (3) With master switch still in DOWN position, voltage at 30 amp circuit breaker 26 at fuseblock check for battery voltage at motor terminals. If OK, module. Meter should read battery voltage. If OK, go replace motor/gearbox assembly or regulator as re- to next step. If not OK, replace circuit breaker or re- quired. If not OK, repair circuit back to switch. pair open to ignition switch or fuse 13 in PDC as re- quired.
  • 3. ZJ POWER WINDOWS 8S - 3 Fig. 1 Power Window System Schematic
  • 4. 8S - 4 POWER WINDOWS ZJ SERVICE PROCEDURES POWER WINDOW SWITCH REMOVE/INSTALL FRONT DOOR (1) Remove screw at top of trim panel near mirror (Fig. 2). Fig. 3 Trim Panel Remove - Typical Fig. 2 Front Door Trim Panel Remove (2) Remove screw from demister opening at front of door. (3) Remove screw and door handle cover. (4) Remove screw from under armrest. (5) Remove screw from bottom of hand hold cup in armrest. CAUTION: The wiring harness to the door switches is just long enough to allow installation. If trim panel is pulled off by hand the switch may be Fig. 4 Rear Door Trim Panel Remove pulled apart. Use a door clip tool to prevent damag- ing the switches. (4) Remove the trim panel with a wide, flat-bladed tool (Fig. 3). (6) Remove the trim panel with a wide, flat-bladed To aid in removal of the trim panel, start at tool (Fig. 3). the bottom of the panel. To aid in removal of the trim panel, start at (5) Unplug electrical connector from switch. the bottom of the panel. (6) Remove switch from door panel. (7) Unplug electrical connector from switch. (7) Reverse removal procedures to install. (8) Remove switch from door panel. (9) Reverse removal procedures to install. POWER WINDOW MOTOR REMOVE/INSTALL To service power window motor or regulator, re- REAR DOOR move door trim panel as described in Power Window (1) Remove screw and door handle cover (Fig. 4). Switch Remove/Install then proceed as follows. (2) Remove screw from under armrest. (3) Remove screw from bottom of hand hold in FRONT DOOR armrest. (1) Loosen 2 nuts holding glass to window regula- tor (Fig. 5). CAUTION: The wiring harness to the door switches (2) Slide glass rearward to remove from nuts. is just long enough to allow installation. If trim (3) Pull glass to the full up position and tape glass panel is pulled off by hand the switch may be to the door. pulled apart. Use a door clip tool to prevent damag- (4) Unplug wire harness connector from power ing the switches. window regulator.
  • 5. ZJ POWER WINDOWS 8S - 5 Fig. 5 Remove/Install Glass Attaching Nuts (5) Remove 4 window regulator screws (Fig. 6). Fig. 7 Remove Glass Attaching Screw - Rear Door (6) Pull glass to full up position and tape glass to door. (7) Unplug wire harness connector from power window regulator. (8) Remove 4 window regulator screws (Fig. 8). Fig. 6 Window Regulator Remove - Front Door (6) Loosen last 2 window track screws (Fig. 6). (7) Remove window regulator. (8) To install, place regulator inside door by sliding 2 loose screws in slots in door. (9) Install remaining screws and tighten to 12 N⅐m (105 in. lbs.). (10) Move glass as far rearward into channel as Fig. 8 Window Regulator Remove - Rear Door possible and push down. Tighten 2 window track screws to 12 N⅐m (105 in. lbs.). (9) Loosen 2 remaining window track screws (Fig. 8). (11) Attach door glass by sliding 2 nuts into the (10) Remove window regulator. (11) To install, place regulator inside door by slid- slots on the regulator (Fig. 5). Tighten door glass ing 2 loose screws in slots in door. nuts to 12 N⅐m (105 in. lbs.). (12) Install remaining screws and tighten to 12 (12) Connect wire harness connector to regulator. N⅐m (105 in. lbs.). (13) Using 3M 08044 or 3M 08041 adhesive/seal- (13) Move glass as far rearward into channel as ant, install plastic water shield. possible and push down. Tighten 2 window track (14) Reverse remaining removal procedures to com- screws to 12 N⅐m (105 in. lbs.). plete installation. (14) Attach door glass by sliding the 2 nuts into slots on regulator (Fig. 7). Tighten door glass nuts to REAR DOOR 12 N⅐m (105 in. lbs.). (1) Lower window until 2 nuts holding the glass to (15) Connect wire harness connector to regulator. the regulator are visible (Fig. 7). (16) Install speaker. (2) Remove screws holding speaker. (17) Using 3M 08044 or 3M 08041 adhesive/seal- (3) Pull speaker from door and unplug connector. ant, install plastic water shield. (4) Loosen 2 nuts holding glass to window regula- (18) Reverse remaining removal procedures to com- tor (Fig. 7). plete installation. (5) Slide glass forward to remove from nuts.