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Mitigating Threats to Gas Transmission Pipelines
      Florida Energy Pipeline Association
         July 19, 2012

      Larry Hjalmarson
         Vice President of Safety, Environmental and Pipeline Integrity
         Williams Gas Pipeline
         Larry.Hjalmarson@Williams.com




© 2012 The Williams Companies, Inc. All rights
Williams Gas Pipeline:
                                                 Williams Gas Pipeline:
                                                  15,000 miles of pipeline, 2” to 48” diameter
                                                  15,000 miles of pipeline, 2” to 48” diameter
                                                  80 compressor stations, 491 units, 2.2 MM HP
                                                  80 compressor stations, 491 units, 2.2 MM HP
                                                  1,700 employees (1,000 in field)
                                                  1,700 employees (1,000 in field)
                                                  43 districts, 7 divisions
                                                  43 districts, 7 divisions
                                                  21 states
                                                  21 states




          Northwest
          Northwest
                                                                    Transco
                                                                    Transco




                                                            Gulfstream
                                                            Gulfstream
                                                            (with Spectra)
                                                             (with Spectra)




© 2012 The Williams Companies, Inc. All rights                                                   2
Outline




          Culture of
           Safety
© 2012 The Williams Companies, Inc. All rights
Guiding Principles of
                                                 Pipeline Safety
   > Our goal is zero incidents - a perfect record
         of safety and reliability for the national pipeline
         system. We will work every day toward this
         goal.
   > We are committed to safety culture as a
         critical dimension to continuously improve our
         industry’s performance.
   > We will be relentless in our pursuit of
         improving by learning from the past and
         anticipating the future.
   > We are committed to applying integrity
         management principles on a system-wide
         basis.
   > We will engage our stakeholders - from the
         local community to the national level - so they
         understand and can participate in reducing risk.
© 2012 The Williams Companies, Inc. All rights                           4
Threats to Pipelines
                      External
                     Corrosion
                                                                                External Corrosion
Dependent
 Threats
  Time




                      Internal
                     Corrosion
                                                                                Internal Corrosion

                          SCC                                                            SCC


                   Manufacturing                   Defective Pipe Seam              Defective Pipe
   Resident
   Threats




                   Construction                  Defective Pipe Girth Weld      Wrinkle Bend or Buckle        Defective Fabrication Weld

                                                      Stripped threads/broken pipe/coupling failure            Seal/pump packing failure
                     Equipment
                                                   Gasket O-ring Failure         Control/Relief Failure             Miscellaneous

                    Excavation                   Damage inflicted by first,
                                                                               Previously Damaged Pipe         Vandalism and Sabotage
Independent




                     Damage                       second, or third parties
  Threats
    Time




                     Incorrect
                                                                           Incorrect Operational Procedure
                    Operations

                    Weather and                                Cold Weather                                     Lightning
                   Outside Forces                            Earth Movements                              Heavy Rains or Floods
© 2012 The Williams Companies, Inc. All rights
Mitigating Threats
                      External                                Direct           Pressure       Cathodic           Pipe                      Anodes &
                                                 ILI        Assessment           Test        Protection         Coating
                                                                                                                               CIS
                                                                                                                                          Ground Beds
                     Corrosion
Dependent
 Threats
  Time




                      Internal                                Direct           Pressure       Gas            Internal Corrosion       Cleaning     Coupon
                                                 ILI        Assessment           Test        Quality         Site Specific Plans        Pigs      Monitoring
                     Corrosion

                                                 Pressure         Direct                         Cathodic          Discharge               Field
                          SCC                      Test         Assessment          ILI         Protection        Temperature           Inspections


                                                 Pressure                   Pipe              Inspection during
                   Manufacturing
                                                   Test         ILI      Specification          Manufacturing
   Resident
   Threats




                                                 Pressure                Construction
                   Construction                    Test         ILI       Practices
                                                                                                Inspection


                                                 Preventative
                     Equipment                   Maintenance


                    Excavation                     One Call System              Damage Prevention &
                                                                                                               Patrolling
                                                                                                                                    Marking      Excavation
Independent




                     Damage                       Ticket Management              Public Awareness                                  and Locate    Monitoring
  Threats
    Time




                     Incorrect                    Operating
                                                                      Audits         Training
                    Operations                   Procedures


                    Weather and                                   Continuing               Strain              Emergency Preparedness
                                                  Patrolling
                   Outside Forces                                 Surveillance            Gauges                    Procedures

© 2012 The Williams Companies, Inc. All rights
House Counts
Integrity                                                                    Leak Reports
Management Plan                                         INPUT: Data          Close Interval Surveys
Overview                                                                     Global Information System Data

                                                                             Collect
                                                 DATA
                                                 DATA                        Validate
                                                                             Integrate

                                                                             Centerline Buffers
                                                                             Training for Operations
                                                        HCA
                                                        HCA                  HCA Calculator
                                                                             Quality Control and Documentation
                                                                             Threats
               Evaluate                                         3-Year       Consequences
             Effectiveness                       RISK
                                                 RISK          Process       Risk Model
             (Annual Process)                                                Quality Control and Documentation

                                                                             Inline Inspection (smart pig)
                                                   Assess                    Hydrostatic Testing
                                                                             Direct Assessment

                                                                             Preventive and Mitigation
                                                 P&M                         Effectiveness of IMP
                                                 P&M                         Address all 9 Threats, 21 Causes


                                                        OUTPUT: Prevention   Cathodic Protection Lower pipeline
                                                        & Mitigation         Corrosion Inhibitor Increase patrols
                                                                             Clean pipelines     Line Markers
© 2012 The Williams Companies, Inc. All rights
Multiple layers of defense to slow,
                                                 Multiple layers of defense to slow,
     Cyber                                        detect and counter the attack
                                                   detect and counter the attack

     attacks:




© 2012 The Williams Companies, Inc. All rights
Attacks on the physical assets
     Similar, multi-layered defense to
     Similar, multi-layered defense to
     slow, detect and counter the attack:
     slow, detect and counter the attack:


      • Fences, gates, locks
      • Cameras, intruder alarms
      • Neighbors
      • Law Enforcement
      • Homeland Security
      • Employees
      • Emergency Preparedness



© 2012 The Williams Companies, Inc. All rights
Pipeline Emergency Response Flow Chart
                                                      Pipeline Company               Emergency Responders                Public       Time, minutes

                                                                                                                                      0
                                                                                         Rupture
   Stages of a Pipeline                                                                                                               1




                                                                                                                                                -M
                                                                                                                                                 m
   Emergency:




                                                                                                                                                 p
                                                                                                                                                 a
                                                                                                                                                 x
                                                                                                                                                 c
                                                                                                                                                 t
                                                                                                                                                 I
                                                                                                                 Recognize Hazard




                                                                                                                                           -M
                                                                                                                                            m
                                                                                                                                            D
                                                                                                                                            R
                                                                                                                                            u
                                                                                                                                            d
                                                                                                                                            e
                                                                                                                                            a
                                                                                                                                            g
                                                                                                                                            x
                                                                                                                                            s
                                                                                                                                      2




                                                                                                                                            i
                                                                                                                                                o
                                                                                                                                                p
                                                                                                                                                P
                                                                                                                                                e
                                                                                                                                                l
                                                                                                                    Evacuate to
   > Speed all stages of response




                                                                                                                                           o
                                                                                                                                           p
                                                                                                                                           P
                                                                                                                                           e
                                                                                                                                           y
                                                                                                                                           r
                                                                                                                                           t
                                                                                                                      Safety
                                                                                                                                      5
   > Advanced preparation
                                                                            911 Dispatcher                              Call 911
         – Plan                                                                                                                       10




                                                                                                                                                 M
         – Train




                                                                                                                                                 w
                                                                                                                                                 d
                                                                                                                                                 n
                                                                                                                                                 e
                                                                                                                                                 v
                                                                                                                                                 r
                                                                                                                                                -I
                                                                                                                                                 i
                                                                                                                                           d
                                                                                                                                           n
                                                                                                                                           p
                                                                                                   Mobilize




                                                                                                                                           a
                                                                                                                                           E
                                                                                                                                           x
                                                                                                                                           s
                                                 Identify Rupture
                                                                                                                                      20
         – Mock emergencies




                                                                                                                                           m
                                                                                                                                           D
                                                                                                                                           e
                                                                                                                                           a
                                                                                                                                           g
                                                  Order to Close
   > Identify rupture                                Valves
                                                                      ICS Unified Command
                                                                     •Situational Awareness
                                                                                                Implement ICS                         30




                                                                                                                                                 m
                                                                     •Assessment




                                                                                                                                                 o
                                                                                                                                                -d
                                                                                                                                                 b
                                                                                                                                                 n
                                                                                                                                                 e
                                                                                                                                                 a
                                                                                                                                                 g
                                                                                                                                                 r
                                                                                                                                                 f
                                                                                                                                                 I
   > Order to Close Valves




                                                                                                                                                 l
                                                                                                                                                 i
                                                                     •Safety




                                                                                                                                            h
                                                                                                                                            p
                                                                                                                                           -P
                                                                                                                                            e
                                                                                                                                            a
                                                                                                                                      40




                                                                                                                                            r
                                                                                                                                            l
                                                                                                                                            i
                                                 Reach Valves        •Planning                   Secure Site and
                                                                     •Resources                     Evacuate




                                                                                                                                                o
                                                                                                                                                p
                                                                                                                                                P
                                                                                                                                                e
   > Reach valves, consider




                                                                                                                                                l
                                                                     •Incident response
                                                                     •Perimeter control                                               50
     automating valves




                                                                                                                                           o
                                                                                                                                           p
                                                                                                                                           P
                                                                                                                                           e
                                                                                                                                           y
                                                                     •Access to site




                                                                                                                                           r
                                                                                                                                           t
                                                 Close, Lock, Tag
                                                     Valves          •Rescue and mitigation
                                                                     •Communications
                                                                                                                                      60
   > Close, lock, tag valves
                                                 Evacuate Gas
   > Evacuate gas                                                                                                                     90
                                                                                                 Rescue and
   > Incident Command                                                                          Mitigate Damage




                                                                                                                                            M
                                                                                                                                           -R
                                                                                                                                            o
                                                                                                                                            n
                                                                                                                                            a
                                                                                                                                            E
                                                                                                                                            g
                                                                                                                                            t
                                                                                                                                            i
         – Unified Command                         Begin Root
                                                                                                                                     120
                                                 Cause Analysis                                                    Return When
   > Restore Service                                                                                                   Safe




                                                                                                                                           o
                                                                                                                                           p
                                                                                                                                           P
                                                                                                                                           e
                                                                                                                                           y
                                                                                                                                           r
                                                                                                                                           t
                                                 Restore Service               Lessons Learned                                      2 or more days
© 2012 The Williams Companies, Inc. All rights
Questions?




                                                 Larry.Hjalmarson@Williams.com

© 2012 The Williams Companies, Inc. All rights                                   11

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2012 FEPA Presentation: Larry Hjalmarson

  • 1. Mitigating Threats to Gas Transmission Pipelines Florida Energy Pipeline Association July 19, 2012 Larry Hjalmarson Vice President of Safety, Environmental and Pipeline Integrity Williams Gas Pipeline Larry.Hjalmarson@Williams.com © 2012 The Williams Companies, Inc. All rights
  • 2. Williams Gas Pipeline: Williams Gas Pipeline: 15,000 miles of pipeline, 2” to 48” diameter 15,000 miles of pipeline, 2” to 48” diameter 80 compressor stations, 491 units, 2.2 MM HP 80 compressor stations, 491 units, 2.2 MM HP 1,700 employees (1,000 in field) 1,700 employees (1,000 in field) 43 districts, 7 divisions 43 districts, 7 divisions 21 states 21 states Northwest Northwest Transco Transco Gulfstream Gulfstream (with Spectra) (with Spectra) © 2012 The Williams Companies, Inc. All rights 2
  • 3. Outline Culture of Safety © 2012 The Williams Companies, Inc. All rights
  • 4. Guiding Principles of Pipeline Safety > Our goal is zero incidents - a perfect record of safety and reliability for the national pipeline system. We will work every day toward this goal. > We are committed to safety culture as a critical dimension to continuously improve our industry’s performance. > We will be relentless in our pursuit of improving by learning from the past and anticipating the future. > We are committed to applying integrity management principles on a system-wide basis. > We will engage our stakeholders - from the local community to the national level - so they understand and can participate in reducing risk. © 2012 The Williams Companies, Inc. All rights 4
  • 5. Threats to Pipelines External Corrosion External Corrosion Dependent Threats Time Internal Corrosion Internal Corrosion SCC SCC Manufacturing Defective Pipe Seam Defective Pipe Resident Threats Construction Defective Pipe Girth Weld Wrinkle Bend or Buckle Defective Fabrication Weld Stripped threads/broken pipe/coupling failure Seal/pump packing failure Equipment Gasket O-ring Failure Control/Relief Failure Miscellaneous Excavation Damage inflicted by first, Previously Damaged Pipe Vandalism and Sabotage Independent Damage second, or third parties Threats Time Incorrect Incorrect Operational Procedure Operations Weather and Cold Weather Lightning Outside Forces Earth Movements Heavy Rains or Floods © 2012 The Williams Companies, Inc. All rights
  • 6. Mitigating Threats External Direct Pressure Cathodic Pipe Anodes & ILI Assessment Test Protection Coating CIS Ground Beds Corrosion Dependent Threats Time Internal Direct Pressure Gas Internal Corrosion Cleaning Coupon ILI Assessment Test Quality Site Specific Plans Pigs Monitoring Corrosion Pressure Direct Cathodic Discharge Field SCC Test Assessment ILI Protection Temperature Inspections Pressure Pipe Inspection during Manufacturing Test ILI Specification Manufacturing Resident Threats Pressure Construction Construction Test ILI Practices Inspection Preventative Equipment Maintenance Excavation One Call System Damage Prevention & Patrolling Marking Excavation Independent Damage Ticket Management Public Awareness and Locate Monitoring Threats Time Incorrect Operating Audits Training Operations Procedures Weather and Continuing Strain Emergency Preparedness Patrolling Outside Forces Surveillance Gauges Procedures © 2012 The Williams Companies, Inc. All rights
  • 7. House Counts Integrity Leak Reports Management Plan INPUT: Data Close Interval Surveys Overview Global Information System Data Collect DATA DATA Validate Integrate Centerline Buffers Training for Operations HCA HCA HCA Calculator Quality Control and Documentation Threats Evaluate 3-Year Consequences Effectiveness RISK RISK Process Risk Model (Annual Process) Quality Control and Documentation Inline Inspection (smart pig) Assess Hydrostatic Testing Direct Assessment Preventive and Mitigation P&M Effectiveness of IMP P&M Address all 9 Threats, 21 Causes OUTPUT: Prevention Cathodic Protection Lower pipeline & Mitigation Corrosion Inhibitor Increase patrols Clean pipelines Line Markers © 2012 The Williams Companies, Inc. All rights
  • 8. Multiple layers of defense to slow, Multiple layers of defense to slow, Cyber detect and counter the attack detect and counter the attack attacks: © 2012 The Williams Companies, Inc. All rights
  • 9. Attacks on the physical assets Similar, multi-layered defense to Similar, multi-layered defense to slow, detect and counter the attack: slow, detect and counter the attack: • Fences, gates, locks • Cameras, intruder alarms • Neighbors • Law Enforcement • Homeland Security • Employees • Emergency Preparedness © 2012 The Williams Companies, Inc. All rights
  • 10. Pipeline Emergency Response Flow Chart Pipeline Company Emergency Responders Public Time, minutes 0 Rupture Stages of a Pipeline 1 -M m Emergency: p a x c t I Recognize Hazard -M m D R u d e a g x s 2 i o p P e l Evacuate to > Speed all stages of response o p P e y r t Safety 5 > Advanced preparation 911 Dispatcher Call 911 – Plan 10 M – Train w d n e v r -I i d n p Mobilize a E x s Identify Rupture 20 – Mock emergencies m D e a g Order to Close > Identify rupture Valves ICS Unified Command •Situational Awareness Implement ICS 30 m •Assessment o -d b n e a g r f I > Order to Close Valves l i •Safety h p -P e a 40 r l i Reach Valves •Planning Secure Site and •Resources Evacuate o p P e > Reach valves, consider l •Incident response •Perimeter control 50 automating valves o p P e y •Access to site r t Close, Lock, Tag Valves •Rescue and mitigation •Communications 60 > Close, lock, tag valves Evacuate Gas > Evacuate gas 90 Rescue and > Incident Command Mitigate Damage M -R o n a E g t i – Unified Command Begin Root 120 Cause Analysis Return When > Restore Service Safe o p P e y r t Restore Service Lessons Learned 2 or more days © 2012 The Williams Companies, Inc. All rights
  • 11. Questions? Larry.Hjalmarson@Williams.com © 2012 The Williams Companies, Inc. All rights 11

Notas del editor

  1. Explain the three pipeline systems. Toggle to highlight the 43 districts and 7 divisions. We are not one uniform culture but rather a composite of 43 cultures . Each work team is its own culture. If we follow small teams within that district, they each have their own culture and way of working with each other. If we add our engineering teams we have even more cultures. Cultures change one person at a time, one leader at a time and one work team at a time.
  2. Questions?