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Digital Re-print - March | April 2012
                   Controlling insects with heat



 Grain & Feed Milling Technology is published six times a year by Perendale Publishers Ltd of the United Kingdom.
 All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies,
 the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of
 information published.
 ©Copyright 2010 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form
 or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1466-3872




                         www.gfmt.co.uk                                                                                       NEXT PAGE
FEATURE




     Controlling Insects
    WITH HEAT
  by Dr Raj Hulasare, senior scientist and product
      manager, Thermal Remediation Division of
                  Temp Air, Burnsville MN, USA




T
        hermal    remediation      is  a            While methyl bromide is going
        high-temperature       treatment        through a re-registration process, its
        performed in a scientific manner        use has been subjected to more restric-
to eradicate stored product pests,              tions. The resistance of insects to phosphine
without any structural damage to the            and, to a lesser extent, to methyl bromide is
facility or storage structure.                  also now an acute problem worldwide.
                                                                                                        Temperature range
                                                    This is another reason for the need to                & survival rates
    Thermal remediation kills bugs safely and   increase the arsenal of methods to control
effectively, if you know how to apply and       insects effectively and economically. It’s also
use the heat properly. Heat treatment is an     why the interest in using heat treatment to           60
                                                                                                                                      140
effective Integrated Pest Management (IPM)      control insects continues to grow.                            DEATH IN MINUTES
tool to get rid of insect infestations.
                                                                                                      50
    This is a non-toxic and safe treatment      Research on efficacy of heat                                                          120
method which is growing in popularity.              Comprehensive scientific data on the
                                                                                                      40       DEATH IN A DAY
                                                effects of high temperatures on various
An old idea with a new purpose                  stored-product pests and their life stages                                            100
                                                                                                              SLOWER GROWTH
   Using heat to control pests is not new.      (eggs to adult) was not available for many            30
High- temperature heat treatments to con-       years.                                                        MAXIMUM GROWTH
trol moths first were used by the French in         Consequently, Temp Air sponsored
                                                                                                                                      80
the 1760s, more than 245 years ago. Heat        research at the Department of Grain Science           20      SLOWER GROWTH
treatment has been performed successfully       and Industry at Kansas State University (KSU)                                         60
by major food and grain-processing compa-       in 1999. Temp Air offers integrated solutions         10
nies for the past 40 years.                     to heat treat food processing plants and                     DEATH IN WEEKS OR
                                                metal and concrete silos of all sizes, with a                    MONTHS               40
                                                                                                       -0
Why is heat treatment making a                  range of heater sizes, wireless temperature
comeback?                                       monitoring systems, and on-site training                        DEATH IN DAYS
   There are three key reasons:                 for do-it-yourself subsequent treatments.             -10       OR MONTHS IF          20
 • Consumer preference for pesticide-free       Research findings show that most insects                         ACCLIMATED

   products                                     die in less than an hour at 50 deg C (122                                             0
                                                                                                      -20     DEATH IN MINUTES
 • Heightened interest in eco-friendly          degrees F), and all life stages are killed when
   technologies or using the ‘Go Green’         exposed for more than five hours.
   approach
 • Increased resistance of insects to           A collaborative effort
                                                                                                     -30
                                                                                                               ºC           ºF        -20

   chemicals                                       Temp Air also is collaborating actively
                                                with pest control companies, universities
A safe method                                   (for example, Purdue University, KSU and
    Heat is an effective, non-chemical,         the University of Minnesota) and autono-          in the organic and conventional processing
non-toxic, non-residual and non-corrosive       mous institutes (for example, the Propane         industries.
alternative to chemical fumigation. It is an    Education Research Council [PERC] and                With partial funding from PERC, Temp
eco-friendly approach for utilising pest man-   the Gas Technology Institute) to develop          Air also continues to collaborate with KSU's
agement practices, without the chemical-        products and protocols for various heat           Department of Grain Science and Industry
ly-associated environment or health risks       applications.                                     on US Department of Agriculture and
to people, animals or surroundings. With           For example, Temp Air collaborated             Environmental Protection Agency projects.
the 1987 Montreal Protocol and the 1998         with Purdue University in 2009 on a project
amended US Clean Air Act, mandates were         funded by PERC to heat treat on-farm              Patented heat treatment process
established to start phasing out the produc-    bins and silos with a trailer-mounted, self-         Temp Air’s patented heat treatment
tion of methyl bromide due to its connection    contained, propane-fuelled unit (MHT-1500)        process uses 100 percent outside air to
with depleting the ozone layer.                 that also has potential industrial applications   create positive pressure within an enclosed

30 | march - april 2012                                                                                     Grain&feed millinG technoloGy            &feed millinG technoloGy
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Konya / TÜRKIYE
Tel: +90 332 2391016                             Innovations for a better world.
Fax: +90 332 2391348
e-mail: unormak@unormak.com.tr
WEB: www.unormak.com.tr
FEATURE 29/02/2012
               IAF.ai                       14:07:09



                                                               structure to achieve temperatures lethal to           Limitations of heat treatment
                                                               insects at all life stages. It so far has proven to      There are a few limitations to using heat
                                                               be an extremely effective means of control-           to control insects. For example, Temp Air
                                                               ling stored-product pests.                            discourages heating products in warehouses.
                                                                   The process uses a combination of direct-         Food and stored products are good insula-
                                                               fired (natural gas, propane or steam-fuelled)         tors, and the heat may not penetrate the
                                                               make-up heaters, fans and ductwork, to con-           products well, and it also may alter the
                                                               trol the flow of air and maintain uniform             properties of the product(s). Heat also may
           THE 7TH                                             temperature profiles throughout the treat-            damage packaging materials such as plastic.
           INDONESIA’S                                         ment area.
                                                                   The positive pressure throughout the              Advantages of heat treatment
           NO.1                                                treated space pushes hot air into corners,                Heat kills all the life stages of insects, from

           LIVESTOCK,                                          cracks, and crevices making it virtually impos-
                                                               sible for pests to hide anywhere. A dry heat
                                                                                                                     egg to adults, unlike chemicals, where higher
                                                                                                                     dosages may be required for egg-kill.
           FEED, DAIRY                                         of at least 49 deg C (120 degrees F) is pro-
                                                               duced, which then is held evenly throughout
                                                                                                                       • Heat is nontoxic, noncorrosive and non-
                                                                                                                         residual
           AND                                                 the treated space, for up to 24 hours or for            • An entire facility or sections of the facility
           FISHERIES                                           the time required for the application.                    (spot treatments) can be heat treated,
                                                                                                                         while other areas remain operational
           INDUSTRY                                            Heat treatment of processing                            • No mandatory evacuation in adjacent
                                                               facilities                                                untreated areas, such as a warehouse,
           SHOW                                                     Temp Air has been performing heat                    shipping area, or office, is necessary.
                                                               treatments successfully during the past dec-              These areas can function normally
         "Food Education                                       ade in the food industry. This includes flour-          • No extensive sealing required, except
           Campaign"                                           mills, food processing plants, bakeries, and              for the doorways and exit points
                                                               warehouses. The process of heat-treating a              • Similarly, treating a bin or silo full of
           Seminar                                             processing facility involves four steps:                  product is not advisable, as the quality
                                                                    A walk-through visit at the facility with            parameters of the stored product or
                                                               operational staff to assess the feasibility of a          commodity may become altered.
                                                               heat treatment. This includes discussions on              However, heat-treating empty bins and
 C
                                                               equipment and a sprinkler system that can             silos can be extremely effective.
 M
                                                               handle high temperatures
           Official Regional Publication
 Y                                                                  Developing an engineering design cover-          Heat treatment of bins and silos
                                                               ing energy and equipment requirements,                    Temp Air has been very active in offer-
CM
                                                               duct sizing, and fuel usage to estimate the           ing heat remediation solutions for treating
MY                                                             cost of a heat treatment                              empty bins and silos on farms and in food
           Supporting Publications                                  Mobilisation of equipment and personnel          processing plants.
CY

                                                               to the site for setup                                     Presently, empty on-farm bins and silos
CMY
                                                                    The actual heat treatment begins, starting       are fumigated chemically or treated prior to
 K                                                             first with a joint inspection before the start up     harvest and loading fresh grain. The floors of
                                                                    Then, the temperature is ramped up               bins and silos accumulate broken grain and
                                                               gradually, and the real-time temperature              fine matter that harbours insects and mould
                                                               is monitored (using wireless temperature              spores.
                                                               sensors) and then held steady for 24 hours.               In milling and grain handling facilities,
                                                                    During this 24-hour period, frequent             residual insect populations in bin hoppers
                                                               inspections are made to monitor insect                and floors can become a major source
                                                               activity and to identify any cold pockets             of re-infestation, as grain gets warmer. In
                                                               that may need fixing. Afterwards, the                 some cases, chemical treatments may not
                                                               treatment area is cooled down, and the                penetrate well into a mass of insects, or
                                                               treatment is documented, in order to                  the insecticide spray may drip through the
                                                               generate a final wrap-up report that can              clogged perforated floor but still not reach
                                                               be discussed with the customer. The entire            the insects in the spoiled grain underneath
                                                               heat treatment of a structure is completed            the screen.
                                                               in less than 36 hours.                                    Also, blowing diatomaceous earth through
                                                                    Additionally, heat treatment allows for          the fan doesn’t guarantee uniform applica-
                                                               the opportunity to identify pockets and areas         tion, and phosphine fumigation requires a
                                                               of infestation, where insects still may survive       licensed applicator. Using heat to treat bin
                                                               and thrive in the treated area(s).                    floors and other grain holding areas can
                                                                    During the 24-hour treatment period,             overcome these obstacles.
                                                               observing the insects’ activity and move-
         www.indolivestock.com                                 ment from hotter areas to cooler areas and
            Organised by                                       looking for any signs of re-emergence in the            More    inforMation:
                                                               cooler areas make it possible to identify the           TEMP AIR Inc.
                                                               critical spots of infestation.                          3700 W. Preserve Blvd.
                                                                    During a heat treatment, inspections can           Burnsville, MN 55337 USA
           PT. NAPINDO MEDIA ASHATAMA                          be made to identify areas of insect emer-                 Tel: +1 800 836 7432
           Jl. Kelapa Sawit XIV Blok M1 No.10, Billy & Moon,   gence from cracks or crevices. A subsequent               Email: info@temp-air.com
           Pondok Kelapa Jakarta 13450, Indonesia
           Tel: (62-21) 8644756/85 | Fax: (62-21) 8650963      treatment of cracks and crevices then can be              Website: www.temp-air.com
           E-mail: info@indolivestock.com
                                                               done after the main heat treatment.

      32 | march - april 2012                                                                                                   Grain  &feed millinG technoloGy
LINKS
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 March - April              2012
                                                                                                    •	 See the full issue
                        •    Assessing
                             cereal quality
                             parameters
                                                                                                    •	   Visit the GFMT website

                                                                                                    •	   Contact the GFMT Team
                        •    Grinding by a proven
                             concept makes your
                             choice simple                               In this issue:
                                                                          •     Improving
                                                                                supply from
                                                                                farm to fork
                        •    Controlling Insects
                                                                          •
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Controlling insects with heat

  • 1. Digital Re-print - March | April 2012 Controlling insects with heat Grain & Feed Milling Technology is published six times a year by Perendale Publishers Ltd of the United Kingdom. All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies, the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of information published. ©Copyright 2010 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1466-3872 www.gfmt.co.uk NEXT PAGE
  • 2. FEATURE Controlling Insects WITH HEAT by Dr Raj Hulasare, senior scientist and product manager, Thermal Remediation Division of Temp Air, Burnsville MN, USA T hermal remediation is a While methyl bromide is going high-temperature treatment through a re-registration process, its performed in a scientific manner use has been subjected to more restric- to eradicate stored product pests, tions. The resistance of insects to phosphine without any structural damage to the and, to a lesser extent, to methyl bromide is facility or storage structure. also now an acute problem worldwide. Temperature range This is another reason for the need to & survival rates Thermal remediation kills bugs safely and increase the arsenal of methods to control effectively, if you know how to apply and insects effectively and economically. It’s also use the heat properly. Heat treatment is an why the interest in using heat treatment to 60 140 effective Integrated Pest Management (IPM) control insects continues to grow. DEATH IN MINUTES tool to get rid of insect infestations. 50 This is a non-toxic and safe treatment Research on efficacy of heat 120 method which is growing in popularity. Comprehensive scientific data on the 40 DEATH IN A DAY effects of high temperatures on various An old idea with a new purpose stored-product pests and their life stages 100 SLOWER GROWTH Using heat to control pests is not new. (eggs to adult) was not available for many 30 High- temperature heat treatments to con- years. MAXIMUM GROWTH trol moths first were used by the French in Consequently, Temp Air sponsored 80 the 1760s, more than 245 years ago. Heat research at the Department of Grain Science 20 SLOWER GROWTH treatment has been performed successfully and Industry at Kansas State University (KSU) 60 by major food and grain-processing compa- in 1999. Temp Air offers integrated solutions 10 nies for the past 40 years. to heat treat food processing plants and DEATH IN WEEKS OR metal and concrete silos of all sizes, with a MONTHS 40 -0 Why is heat treatment making a range of heater sizes, wireless temperature comeback? monitoring systems, and on-site training DEATH IN DAYS There are three key reasons: for do-it-yourself subsequent treatments. -10 OR MONTHS IF 20 • Consumer preference for pesticide-free Research findings show that most insects ACCLIMATED products die in less than an hour at 50 deg C (122 0 -20 DEATH IN MINUTES • Heightened interest in eco-friendly degrees F), and all life stages are killed when technologies or using the ‘Go Green’ exposed for more than five hours. approach • Increased resistance of insects to A collaborative effort -30 ºC ºF -20 chemicals Temp Air also is collaborating actively with pest control companies, universities A safe method (for example, Purdue University, KSU and Heat is an effective, non-chemical, the University of Minnesota) and autono- in the organic and conventional processing non-toxic, non-residual and non-corrosive mous institutes (for example, the Propane industries. alternative to chemical fumigation. It is an Education Research Council [PERC] and With partial funding from PERC, Temp eco-friendly approach for utilising pest man- the Gas Technology Institute) to develop Air also continues to collaborate with KSU's agement practices, without the chemical- products and protocols for various heat Department of Grain Science and Industry ly-associated environment or health risks applications. on US Department of Agriculture and to people, animals or surroundings. With For example, Temp Air collaborated Environmental Protection Agency projects. the 1987 Montreal Protocol and the 1998 with Purdue University in 2009 on a project amended US Clean Air Act, mandates were funded by PERC to heat treat on-farm Patented heat treatment process established to start phasing out the produc- bins and silos with a trailer-mounted, self- Temp Air’s patented heat treatment tion of methyl bromide due to its connection contained, propane-fuelled unit (MHT-1500) process uses 100 percent outside air to with depleting the ozone layer. that also has potential industrial applications create positive pressure within an enclosed 30 | march - april 2012 Grain&feed millinG technoloGy &feed millinG technoloGy Grain march - april 2012 | 31
  • 3. A hammer blow to your operating costs. The hammer mill Granulex™ is the new dynamic grinding machine from Bühler. Designed for ultimate power, Granulex™ delivers high capacity grinding up to 75 t/h. Swiss-made reliability and supreme ease of maintenance minimize downtime, so you can make maximum use of this productivity. It’s an investment in quality that is sure to show a rapid return – and deliver a hammer blow to your operating costs. For more information, visit www.buhlergroup.com. Bühler AG, Feed & Biomass, CH-9240 Uzwil, Switzerland, T +41 71 955 11 11, F +41 71 955 28 96 fu.buz@buhlergroup.com, www.buhlergroup.com GranulexTM High capacity hammer mill. Powerful 400 kW motor for high capacity grinding. Largest screen area of any 400 kW hammer mill reduces wear of screens and hammers. Screens and hammers designed for replacement by a single person in less than 30 minutes. Smooth running sliding doors on both sides for fast and easy maintenance. Closed machine housing preventing dust settlements and easy to clean, plain surfaces. UNORMAK DEG. MAK. IML. SAN. ve TIC. LTD. Sti Konya Organize Sanayi Bölgesi 7. Sokak No: 5/1 Konya / TÜRKIYE Tel: +90 332 2391016 Innovations for a better world. Fax: +90 332 2391348 e-mail: unormak@unormak.com.tr WEB: www.unormak.com.tr
  • 4. FEATURE 29/02/2012 IAF.ai 14:07:09 structure to achieve temperatures lethal to Limitations of heat treatment insects at all life stages. It so far has proven to There are a few limitations to using heat be an extremely effective means of control- to control insects. For example, Temp Air ling stored-product pests. discourages heating products in warehouses. The process uses a combination of direct- Food and stored products are good insula- fired (natural gas, propane or steam-fuelled) tors, and the heat may not penetrate the make-up heaters, fans and ductwork, to con- products well, and it also may alter the trol the flow of air and maintain uniform properties of the product(s). Heat also may THE 7TH temperature profiles throughout the treat- damage packaging materials such as plastic. INDONESIA’S ment area. The positive pressure throughout the Advantages of heat treatment NO.1 treated space pushes hot air into corners, Heat kills all the life stages of insects, from LIVESTOCK, cracks, and crevices making it virtually impos- sible for pests to hide anywhere. A dry heat egg to adults, unlike chemicals, where higher dosages may be required for egg-kill. FEED, DAIRY of at least 49 deg C (120 degrees F) is pro- duced, which then is held evenly throughout • Heat is nontoxic, noncorrosive and non- residual AND the treated space, for up to 24 hours or for • An entire facility or sections of the facility FISHERIES the time required for the application. (spot treatments) can be heat treated, while other areas remain operational INDUSTRY Heat treatment of processing • No mandatory evacuation in adjacent facilities untreated areas, such as a warehouse, SHOW Temp Air has been performing heat shipping area, or office, is necessary. treatments successfully during the past dec- These areas can function normally "Food Education ade in the food industry. This includes flour- • No extensive sealing required, except Campaign" mills, food processing plants, bakeries, and for the doorways and exit points warehouses. The process of heat-treating a • Similarly, treating a bin or silo full of Seminar processing facility involves four steps: product is not advisable, as the quality A walk-through visit at the facility with parameters of the stored product or operational staff to assess the feasibility of a commodity may become altered. heat treatment. This includes discussions on However, heat-treating empty bins and C equipment and a sprinkler system that can silos can be extremely effective. M handle high temperatures Official Regional Publication Y Developing an engineering design cover- Heat treatment of bins and silos ing energy and equipment requirements, Temp Air has been very active in offer- CM duct sizing, and fuel usage to estimate the ing heat remediation solutions for treating MY cost of a heat treatment empty bins and silos on farms and in food Supporting Publications Mobilisation of equipment and personnel processing plants. CY to the site for setup Presently, empty on-farm bins and silos CMY The actual heat treatment begins, starting are fumigated chemically or treated prior to K first with a joint inspection before the start up harvest and loading fresh grain. The floors of Then, the temperature is ramped up bins and silos accumulate broken grain and gradually, and the real-time temperature fine matter that harbours insects and mould is monitored (using wireless temperature spores. sensors) and then held steady for 24 hours. In milling and grain handling facilities, During this 24-hour period, frequent residual insect populations in bin hoppers inspections are made to monitor insect and floors can become a major source activity and to identify any cold pockets of re-infestation, as grain gets warmer. In that may need fixing. Afterwards, the some cases, chemical treatments may not treatment area is cooled down, and the penetrate well into a mass of insects, or treatment is documented, in order to the insecticide spray may drip through the generate a final wrap-up report that can clogged perforated floor but still not reach be discussed with the customer. The entire the insects in the spoiled grain underneath heat treatment of a structure is completed the screen. in less than 36 hours. Also, blowing diatomaceous earth through Additionally, heat treatment allows for the fan doesn’t guarantee uniform applica- the opportunity to identify pockets and areas tion, and phosphine fumigation requires a of infestation, where insects still may survive licensed applicator. Using heat to treat bin and thrive in the treated area(s). floors and other grain holding areas can During the 24-hour treatment period, overcome these obstacles. observing the insects’ activity and move- www.indolivestock.com ment from hotter areas to cooler areas and Organised by looking for any signs of re-emergence in the More inforMation: cooler areas make it possible to identify the TEMP AIR Inc. critical spots of infestation. 3700 W. Preserve Blvd. During a heat treatment, inspections can Burnsville, MN 55337 USA PT. NAPINDO MEDIA ASHATAMA be made to identify areas of insect emer- Tel: +1 800 836 7432 Jl. Kelapa Sawit XIV Blok M1 No.10, Billy & Moon, gence from cracks or crevices. A subsequent Email: info@temp-air.com Pondok Kelapa Jakarta 13450, Indonesia Tel: (62-21) 8644756/85 | Fax: (62-21) 8650963 treatment of cracks and crevices then can be Website: www.temp-air.com E-mail: info@indolivestock.com done after the main heat treatment. 32 | march - april 2012 Grain &feed millinG technoloGy
  • 5. LINKS This digital Re-print is part of the March | April 2012 edition of Grain & Feed Milling Technology magazine. Content from the magazine is available to view free-of-charge, both as a full online magazine on our website, and as an archive of individual features on the docstoc website. Please click here to view our other publications on www.docstoc.com. March - April 2012 • See the full issue • Assessing cereal quality parameters • Visit the GFMT website • Contact the GFMT Team • Grinding by a proven concept makes your choice simple In this issue: • Improving supply from farm to fork • Controlling Insects • • Subscribe to GFMT Victam Asia with heat Product Showcase • Global grain & feed markets A subscription magazine for the global flour & feed milling industries - first published in 1891 To purchase a paper copy of the magazine, or to subscribe to the paper edition please contact our Circulation and Subscriptions Manager on the link adove. INFORMATION FOR ADVERTISERS - CLICK HERE Article reprints All Grain & Feed Milling Tecchnology feature articles can be re-printed as a 4 or 8 page booklets (these have been used as point of sale materials, promotional materials for shows and exhibitions etc). If you are interested in getting this article re-printed please contact the GFMT team for more information on - Tel: +44 1242 267707 - Email: jamest@gfmt.co.uk or visit www.gfmt.co.uk/reprints www.gfmt.co.uk PREVIOUS PAGE