FlowTube Catalogue Update

Dear Customer,
I am delighted to present our updated FlowTube catalogue. A large number of new items
are now available, and we have rearranged the section to make them easier to follow.
of good ergonomic design and the elimination of wasted time and movement in designing
versatile storage, handling and equipment assembly systems.
In the mid 1990’s the company became the first in the UK to be involved in the supply of the
modern tubular systems, which are now at the heart of lean manufacturing developments and
kaizen techniques adopted worldwide.
Building on its vast experience in all the main motor manufacturing companies in the UK,
Flowstore has employed sales engineers with first hand knowledge of lean methods, and the
practical application of kaizen and other continual improvement philosophies for factory and
warehouse operations.
In 2005 the company formed a specialist FlowTube division which has since expanded into
Europe, In response to innovation and customers needs FlowTube has more than doubled its
parts since 2005.
In selecting Flowstore Systems Ltd and the FlowTube product in particular, you are not
only obtaining high quality, good value components from a well respected and
long established supplier, but finding a partner who is committed to the proper
Where required, our Computer Aided Design department will create life-like 3D
visuals ensuring you receive exactly what you want.
Whether you choose to design and build FlowTube yourself, have
it supplied pre-cut in kit form or have it delivered ready-built, you
Assembly work carried out in our factory is thus controlled to
a high degree, ensuring consistency and reliable
quality.
As the UK market leader in quality, service and
value we are proud to partner with you
in your goals for efficient solutions.
Simon Dennis,
Managing Director

CONTENTS
INTRODUCTION TO FLOWTUBE A
TUBES B
METAL JOINTS C
ROLLER TRACKS, ADAPTORS & GUIDES D
TUBE ADAPTORS E
PLASTICJOINTS,COMPONENTS&PROFILES F
ACCESSORIES, FEET & INSERTS G
CASTORS & MOUNTS H
FIXINGS I
TOOLS & ANCILLARIES J
LEAN MANUFACTURING K
DESIGN & ASSEMBLY GUIDE L
GALLERY M
DURAFLOW & LS2 N

www.FlowTube.com
A-2
FlowTube is a versatile modular component framework system, made up of steel tubes, rapid assembly steel joints and an
extensive range of components and accessories. The system is designed to suit a wide variety of applications including manual
handling, storage, assembly and manufacturing. It can also be used for display and exhibition stands, and in commercial, retail
and institutional applications.
Solutions are simple to design, quick to assemble and are completely reusable, suiting environments where Kaizen (continuous
improvement) or Lean Manufacturing methods are employed. Assembled solutions can be quickly and easily modified, changed
or rebuilt into something completely different. Only basic technical skills are required to achieve desired results; assemblies can be
quickly constructed without the need for special tooling and require no welding or painting. There is little waste, as structures can
easily be modified or rebuilt. The tube and joint components may be reused to build new solutions allowing continuous and cost-
effective improvement to designs.
THE SYSTEM Tubes are steel pipes, nominally 28mm in outer diameter, ABS plastic-coated in various colour
finishes or stainless steel. Painted finish available as special order.
Joints comprise of interlocking steel bracket components, clamped over the tubes and fastened
into position with captive nuts & socket head bolts.
Accessories, including roller tracks, castors, hinges, latches and a wider range of other
components fix to the tubular framework in a simple snap or clip on manner.
Tools include a hacksaw to cut the tubes, a 5mm Allen key for rapid assembly of joints and a
measuring tape to ensure solutions are cut and built to size.
WHAT IS FLOWTUBE?

www.FlowTube.com
A-3
Alternative To Fabrication
FlowTube is an effective alternative to welded or fabricated solutions. Tubes, joints and accessories, supplied as standard stock
items, are quick and clean to assemble, providing an effective means for producing a rapid solution, avoiding messy and time-
consuming welding and painting operations. In addition all components are reusable, which means constructions can easily be
modified and reconfigured to better suit the application or even recycled to create new equipment to suit different applications.
Quick & Easy To Use
FlowTube solutions are very quick and simple to design and assemble. Effective solutions for assembly lines, manufacturing cells,
packing stations or almost any other material handling application can be quickly realised by operators to provide a working
solution. FlowTube solutions typically use 30% less manpower than conventional systems to achieve the desired results.
Kaizen (Continuous Improvement)
FlowTube provides maximum flexibility to a solution with minimum material wastage, allowing the system to be continually
updated, modified and improved in order to improve efficiency and improve suitability for specific storage requirements,
assembly or manufacturing operations.
Lean Manufacturing & Production
FlowTube enables waste elimination, focussing resources on value added process, achieved by:
• Space saving - solutions are created to maximise storage space and reduce footprint
• Time saving - improve the flow of products, reducing waiting or TAKT times
• Ergonomics - designs are tailored towards specific picking or assembly operations
• Cost saving - waste is eliminated, defects minimised, production efficiency increases
1) Sketch...
4) Use...workstation ...garment rail, ...trolley!
2) Cut... 3) Assemble...
WHY USE FLOWTUBE?

www.FlowTube.com
A-4
HOW IS FLOWTUBE SUPPLIED?
Flowstore Systems Ltd stocks and supplies the FlowTube system, from its base in Hayes, UK.
Supply Options
There are 3 main ways in which FlowTube can be supplied
(1) Flowstore designs and supplies assembled solution
(2) Flowstore designs and supplies kit solution, customer assembles
(3) Flowstore supplies stock, customer designs & assembles
FLOWSTORE
CUSTOMER
DESIGN CUT / PICK ASSEMBLE DELIVER(1) USE
DESIGN CUT / PICK DELIVER(2) USEASSEMBLE
PICK DELIVER(3) ASSEMBLE USEDESIGN CUT
DESIGN AND
ASSEMBLY SERVICE
Flowstore Systems supports FlowTube in the UK and across Europe with a Sales Team whose
members include Kaizen and Lean Manufacturing experts with experience using the FlowTube
system in the Automotive Manufacturing Industry, plus a team of qualified CAD Engineers and an
assembly team with safety accreditation and installation experience across the UK and Europe.
Design
Sales representatives visit site, to discuss, consult and advise, before offering a FlowTube solution
for almost any material handling application.
Sketches, design briefs and site visit notes are developed into technical drawings, using the
latest CAD and design software. Following an order for a Flowtube designed solution, customers
receive a detailed specification prior to manufacture and delivery including fully scaled and
dimensioned drawings plus an optional 360° 3D view (using software available as a free
download).
Assembly
Most customers choose to have their solutions delivered fully assembled. So, following drawing
approval, Flowstore will build the solution in-house and deliver to customer, ready for use.
Some larger solutions are delivered to site partially assembled, and then assembly completed on
site by Flowstore’s installation team.
CAD Team CAD Design Manufacturing Drawings Assembly

www.FlowTube.com
TUBES
COATED
STAINLESS
FLAT
SLIDE
L-SLIDE
FULL-SLIDE
GROOVED
SPIRAL

www.FlowTube.com
B-2
Unit : mm
NUMBERING
SYSTEM Classification Item
Part No
Thickness
Weight
(g/m)
Type
Standard
LengthNormal
Tube
ESD Tube
Coated Tube
Coated
Tube
DP2807-X EP2807-X Ø28 x t 0.7 540
4,000
DP2809-X EP2809-X Ø28 x t 0.9 660
DP2810-X EP2810-X Ø28 x t 1.0 690
DP2814-X EP2814-X Ø28 x t 1.4 930
DP2820-X EP2820-X Ø28 x t 2.0 1,160
Slide Tube
CS2807-X ES2807-X Ø28 x t 0.7 582
CS2810-X ES2810-X Ø28 x t 1.0 767
L-Slide Tube LS2810-X ELS2810-X Ø28 x t 1.0 500
Full Slide
FS2807-X EFS2807-X Ø28 x t 0.7 505
FS2809-X EFS2809-X Ø28 x t 0.9 630
Flat Tube
CF2807-X EF2807-X Ø28 x t 0.7 606
CF2810-X EF2810-X Ø28 x t 1.0 780
Black Stripe
Tube
- CL2807-X Ø28 x t 0.7 520
- CL2810-X Ø28 x t 1.0 690
Spiral Tube SP2809 Ø28 x t 0.9 630
4,000
Eco - Tube
Powder
Coated
G2807-X EG2807-X Ø28 x t 0.7 475
G2812-X EG2812-X Ø28 x t 1.2 800
GI Tube
Galvanized
Iron Tube
Z2808 Ø28 x t 0.8 550
4,000
Z2812 Ø28 x t 1.2 600
STS Tube
Polished
Tube
S2807-PF Ø28 x t 0.7 450
4,000S2809-PF Ø28 x t 0.9 581
S2812-PF Ø28 x t 1.2 770
IV
GN
DN
BU
BS
BU K
G
MG
G DK
BK
W
R
YE
O
BR
E
L
Normal Coated Tube
Coated ESD Tube
Normal Coated Slide Tube
Coated ESD Slide Tube
Normal Coated Flat Tube
Coated ESD Flat Tube
Coated Black Stripe Tube
Eco-Tube
ESD Eco-Tube
STS Tube
GI Tube
L-Slide Tube
L-Slide Tube ESD
Full Slide
L-Slide Tube ESD
Spiral
COLOUR CODE
NUMBERING
SYSEM FOR TUBE
DP28 07-X
Thickness
07 = t 0.7
08 = t 0.8
09 = t 0.9
10 = t 1.0
12 = t 1.2
14 = t 1.4
20 = t 2.0
Tubes
DP
EP
CS
ES
CF
EF
CL
G
EG
S
Z
LS
ELS
FS
EFS
SP
Colour Code
= Ivory
= Green
= Dark Green
= Blue
= Sky Blue
= Dark Blue
= Grey
= Metallic Grey
= Dark Grey
= Black
= White
= Red
= Yellow
= Orange
= Brown
= Black ESD
= Black Stripe ESD Ivory
Example : Case of Coated Tube Ivory Ø28 x t1.0 is DP2810-IV
TUBES
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

www.FlowTube.com
B-3
Unit : mm
COLOUR
TABLE
Standard Length : 4000
Eco Tube Coated Tube
Ø28 x t 0.7 Ø28 x t 1.2 Ø28 x t 0.7 Ø28 x t 0.9 Ø28 x t 1.0 Ø28 x t 1.4 Ø28 x t 2.0
Ivory
Green
Dark Green
Blue
Sky Blue
Dark Blue
Grey
Dark Grey
Black
White
Red
Yellow
Orange
Brown
Spiral
Ivory
Grey
Black
Black Stripe
Classification
StandardColour
NormalTubeESDTube
ROLLING
TUBE
Spec.
L Weight
1.5M 1,130g
1.8M 1,160g
ECO TUBERG2812-L STS TUBERS2812-L
TUBES
Please note that the colours shown are for illustrative purposes only and may differ slightly from the actual tube
colour. Please contact Flowstore for further information.

www.FlowTube.com
B-4
CHEMICAL
RESISTANCE OF
COATING TUBE
Chemical
Test
Method
Result
Chemical
Test
Method
Result
D- COAT ABS COAT D- COAT
ABS
COAT
Rust
Preventative
Oil
Coating O
Transmission
Oil
Coating O X
Sodium
Chloride
(Sweat)
Coating O X Hair Spray Coating O O
Brake Oil Coating O X
Permanent
Solution
Coating O O
UV Ray Radiation O Pesticide Coating O O
Cutting Oil Coating O X Sterilizer Coating O O
Dishwashing
Detergent
Coating O
Liquid
Fertilizer
Coating O O
Laundry
Detergent
Coating O O Soybean Oil Coating O X
Bathroom
Detergent
Coating O O Bleach Coating O O
Methyl Ethyl
Ketone
Deposition X X Ethanol Deposition O O
Ethylene
Glycol
Deposition O O Toluene Deposition X X
FEATURES OF
D-COAT TUBE
1. Test Condition – Test by depositing tube in or coating it with the designated chemical for 30 days
2. Notes - O : No change
: Change was observed, but the tube is still usable.
X : Resin melted or crack occurred.
1. Steel tube is coated with ABS. Then, the surface is
coated again with the new material of PA ABS.
2. Compared to the conventional ABS coating tube,
D-Coat Tube is outstanding in oil resistance and
chemical resistance.
In particular, salinity, rust preventative oil or
cutting oil does not cause cracks or discolouration
of the tube.
3. This product comes in a variety of colours for use
in various items or per company’s image.
4. With outstanding durability, this tube is easily
processed. Rustproof coating inside the tube
provides superior corrosion resistance.
D-Coat Tube is printed with‘D-COAT G.S.ACE’.
TUBES

www.FlowTube.com
B-5
THE ADVANTAGES
OF ECO-TUBE
1. Environmental
•ECO-tube is fully recyclable.
2. Economical
• 20% less than coated tube
• 35% less than ESD coated tube
• 30% less than stainless steel tube
3. Colourful
• Wider selection of colours and textures.
4. Chemical resistant
• High resistant to oil, UV light,
and corrosion.
5. Non-flammable
• No emission of toxic fumes in fire.
6. Electrolytic Corrosion Free
• Free of Electrolytic Corrosion.
THE ADVANTAGES
OF STAINLESS TUBE 1. Environmental
• 100% recyclable.
2. High Strength & Durability
• Surface resistant to light abrasion or
contact with metal tools
3. High Oil & Chemical Resistance
• High resistance to oil, solvents,
bleaches, etc.
4. Non-Flammable
• Inherently non-flammable.
5. Conductive
• Inherently conductive
Steel Tube
Powder Paint
Powder Paint
Stainless
Tube
TUBES

www.FlowTube.com
METAL JOINTS - S-SERIES FEATURES
SURFACE TREATMENT & CODE NUMBER
• Newly developed and patented design for Ø28 stainless steel tubes.
• Excellent grip characteristics achieved by introducing series of protruded pyramids
in contact with stainless steel tubes.
• When used with coated tubes, grip is enhanced by 30%
Code Surface Treatment Remarks
BK Black Coating Non Chrome
ZW Zinc Plating (White) Cro3
NI Nickel Plating Non Chrome
METAL JOINTS

www.FlowTube.com
C-2
METAL JOINT COMPONENTS FOR Ø28 (S-SERIES)
Unit : mm
Blue tube with
black joints
Stainless steel tube
with zinc joints
Black tube with
nickel joints
Colours: BK ZW NIBK ZW NIBK ZW NI
Metal Joint, Right Angle
Metal Joint, Inner Elbow
Metal Joint, Straight
Metal Joint, Crossover Short
Metal Joint, Right Angle Short
Metal Joint, Outer Elbow
Metal Joint, Crossover
Metal Joint, Swivel Head

www.FlowTube.com
C-3
Unit : mmColours: BK ZW NIBK ZW NIBK ZW NI
G-7BS
G-9S
G-13AS
G-14S
G-8S
G-12S
G-13BS
G-7CSMetal Joint, Swivel Tail
Metal Joint, Parallel
Metal Joint, Right Angle Slide
Metal Joint, 45deg Right
Metal Joint, Swivel Variable
Metal Joint, Right Angle Double
Metal Joint, 45deg Left
Metal Joint, Swivel Head Double

G-21S G-24S
www.FlowTube.com
C-4
Unit : mm
G-24S
Metal Joint, Mount Clamp Flat
Metal Joint, Multipurpose Clamp
Metal Joint, Parallel 2-Slide
Metal Joint, Adjustable Shelf Clamp
Metal Joint, Mount Clamp Round
Metal Joint, Parallel 1-Slide
Metal Joint, Right Angle Flat
Metal Joint, Straight Slide

G-30SG-28
G-25AS
www.FlowTube.com
C-5
G-25BS
Colours
G-28
Metal Joint, Mount Clamp Flat Slide
Metal Joint, Parallel Interlock
Metal Joint, Mount Clamp Round Slide
Metal Joint, 30deg

G-34S G-44
G-101
G-103
G-60S
G-102
Unit : mm
G-60S
www.FlowTube.com
C-6
G-34S
G-66
G-90S
G-44Metal Joint, Straight Over Joint
Metal Joint, 60deg
Metal Joint, 90deg
Metal Joint, Right Angle 28.6mm Tail
Metal Joint, Straight Connector
Metal Joint, Crossover Interlock
Metal Joint, Right Angle 28.6mm Head
Metal Joint, Right Angle Over Joint

www.FlowTube.com
C-7
G-110SG-104G-104
G-160S
Metal Joint, Multi Connector
Metal Joint, 160deg
Metal Joint, 110deg

Unit : mm
www.FlowTube.com
C-8
METAL JOINT ASSEMBLIES FOR Ø28 (S-SERIES)
• Assemblies are for reference only and must be
ordered in their component form.
GA-1BS
GA-3S
GA-5S
GA-2S
GA-4S
GA-6S
GA-1S
GA-6BS
Metal Joint Assembly, Right Angle
Metal Joint Assembly, Elbow
Metal Joint Assembly, Straight
Metal Joint Assembly, Crossover
Metal Joint Assembly, Right Angle Short
Metal Joint Assembly, 4-Way
Metal Joint Assembly, 5-Way
Metal Joint Assembly, Crossover Short

www.FlowTube.com
C-9
GA-7S
GA-9S
GA-13S
GA-15S
GA-8S
GA-12S
GA-14S
Metal Joint Assembly, Swivel
Metal Joint Assembly, Right Angle Double
Metal Joint Assembly, 45deg
Metal Joint Assembly, Mount Clamp
Metal Joint Assembly, Parallel
Metal Joint Assembly, Right Angle Slide
Metal Joint Assembly, Swivel Double

Unit : mm
GA-21S GA-24S
GA-28 GA-30S
www.FlowTube.com
C-10
GA-24S
GA-28
G-30S : 2pcs
GA-27SGA-25SGA-25S
Metal Joint Assembly, Multi Purpose Clamp
Metal Joint Assembly, Parallel 2-Slide
Metal Joint Assembly, Adjustable Shelf Clamp
Metal Joint Assembly, Mount Clamp Slide
Metal Joint Assembly, Parallel Interlock
Metal Joint Assembly, Parallel 1-Slide
Metal Joint Assembly, Right Angle Flat
Metal Joint Assembly, Straight Slide
Metal Joint Assembly, Swivel Variable

www.FlowTube.com
C-11
GA-101
GA-103
GA-102
GA-110S GA-160S
GA-34SGA-34S
GA-104GA-104
GA-60SGA-60S
Utility Model Patent
GA-90S
GA-44GA-44Metal Joint Assembly, Straight Over Joint
Metal Joint Assembly, Right Angle 28.6mm Head
Metal Joint Assembly, Right Angle Over Joint
Metal Joint Assembly, Straight Connector
Metal Joint Assembly, Right Angle 28.6mm Tail
Metal Joint Assembly, Multi Connector

www.FlowTube.com
ROLLER TRACKS
GP-35 SERIES
GP-40 SERIES
GP-60 SERIES
GP-70 SERIES
GP-85 SERIES
CURVED
ROLLER TRACK
UNIVERSAL
ROLLER TRACK
ADAPTOR BRACKETS
GUIDES

www.FlowTube.com
D-2
ROLLER TRACKS
SPECIFICATION
ROLLERTRACK NUMBERING SYSTEM
WHEEL COLOURS
WHITE (STANDARD)
BLACK (ESD)
WHITE / GREY (UNIVERSAL)
GP4036A
SERIES
PITCH
WHEELTYPE
A: ROUND
B: FLAT
C: FLANGE
D: LARGE
HA: TAPER
L: LONG
M: MULTI
BF: FLEXIBLE
S: SLIM
Series Part No.
Load
Capacity
(kgf)
Wheel
Diameter
(mm)
Shaft
Diameter
(mm)
Track Pitch
(mm)
Track Body
Material
Wheel Type Weight Per
Metre
(kg/m)
Standard
Length
(m)
Standard ESD
35 Series GP3533B 100 Ø28 Ø3 33.33 SPCC Ο Ο 0.820 3m/4m
40 Series
GP4036A
150
Ø34 Ø4 36
SPCC
(Galvanized
Steel
Chrome Free)
Ο Ο 1.280
3m/4m
GP4036B Ø34 Ø4 36 Ο Ο 1.280
GP4040A Ø34 Ø4 40 Ο Ο 1.280
GP4040B Ø34 Ø4 40 Ο Ο 1.280
GP4050C Ø49 Ø4 50 Ο Ο 1.280
GP4050D Ø43 Ø4 50 Ο Ο 1.400
GP4025M Ø34 Ø3.3 25 Ο Ο 1.100
CR40A
100
Ø34 Ø4 76 Ο Ο 0.047 each
-CR40B Ø34 Ø4 76 Ο Ο 0.047 each
CR40D Ø43 Ø4 76 Ο Ο 0.047 each
GPR4040A
150
Ø34 Ø4 40 Ο Ο 1.150
3m/4m
GPR4040B Ø34 Ø4 40 Ο Ο 1.150
UR4050 100 Ø43 Ø4 50 Ο 3m
60 Series
GP6016S 100 Ø15 Ø4 16.66
SPCC
Ο Ο 0.930
3m/4mGP6033B
150
Ø30 Ø4 33.33 Ο Ο 1.500
GP6033HA Ø30 Ø4 33.33 Ο 1.500
UR6067 200 Ø60 Ø5 67 AL Ο 2m
70 Series
GP7050BF
200
Ø34 Ø5 50 SPCC Ο 1.852
3m/4m
GPR7042B Ø34 Ø5
42 AL
(Aluminium)
1.560
GPR7042BF Ø34 Ø5 Ο 1.600
GPR7021BFS-2 Ø17.6 Ø5 21 1.674
85 Series
GP8525M
300
Ø34 Ø5 25
SPCC
Ο Ο 2.300
3m/4m
GP8543B Ø40 Ø5 43 Ο 2.600
GP8543HA Ø40 Ø5 43 Ο 2.600
GPR8542B Ø40 Ø5 42 AL
(Aluminium)
Ο Ο 2.100
GPR8542HA Ø40 Ø5 42 Ο Ο 2.100
100 Series GPR1021BFS 250 Ø17.6 Ø5 21 AL 2m/3m

www.FlowTube.com
D-3
ROLLER TRACKS
Unit : mm
46
41.5
24.5
Ø34
25
CR40A/B CR40D
• Weight: 0.047 kg
• Standard Length: EACH
• Standard Length: EACH
40
Ø34
44.5
27.5
25
40
Ø34
44.5
27.5
25
GPR4040A GPR4040B
• Weight: 1.280 kg/m
• Standard Length: 3m/4m
40
27.5
49
25
Ø43
44.5
40
Ø34
27.5
25.6
GP4050D GP4025M
Ø28
25
35
21
35
GP3533B
40
27.5
44.5
Ø34
25
GP3533B GP4036A/GP4040A
40
27.5
44.5
25
Ø34
40
27.5
52
25
Ø49
GP4036B/GP4040B GP4050C
GP4025M
CR40A/B CR40D
35-33mm Profile-Pitch, Flat Wheel
40-36/40mm Profile-Pitch, FlatWheel
40-50mm Profile-Pitch, Large Wheel
Curved, 40mm Profile, Round/Flat Wheel
Recycled, 40-40mm Profile-Pitch, Round Wheel
40-36/40mm Profile-Pitch, Round Wheel
40-50mm Profile-Pitch, Flange Wheel
40-25mm Profile-Pitch, Multi Wheel
Curved, 40mm Profile, Large Wheel
Recycled, 40-40mm Profile-Pitch, Flat Wheel

www.FlowTube.com
D-4
ROLLER TRACKS
Unit : mm
GP6033HA GPR7042B
GP7050BF
GPR7021BFS-2
UR4050
GPR7042BF
GP8525M
UR6067
GP6016S GP6033B
UR6067
GP8525M
GPR7042BF
GPR7042B
UR4050
GPR7021BFS-2
GP7050BF
60-16mm Profile-Pitch, Slim Wheel
60-33mm Profile-Pitch, Taper Wheel
70-50mm Profile-Pitch Flexible Wheel Recycled, 70-42mm Profile-Pitch FlexibleWheel
Recycled, 70-21mm Profile-Pitch FlatWheel
40-50mm Profile-Pitch, Universal Wheel
Recycled, 70-42mm Profile-Pitch Flat Wheel
85-25mm Profile-Pitch, Multi Wheel
60-67mm Profile-Pitch, Universal Wheel

www.FlowTube.com
D-5
ROLLER TRACKS
Unit : mm
GPR8542B GPR8542HA
GPR1021BFS SR-40
GP8543B GP8543HA
SR-40
GPR8542HA
GP8543HA
GPR1021BFS
GPR8542B
GP8543B
• Q'ty/Box : 450pcs:
Choice for the Roller Type
Recycled, 85-42mm Profile-Pitch, FlatWheel
Recycled, 100-21mm Profile-Pitch, FlatWheel
85-43mm Profile-Pitch, Tapered Wheel
Recycled, 85-42mm Profile-Pitch,TaperedWheel
Stop Roller (Wheel Only)

www.FlowTube.com
D-6
• 33 is able to be fixed over the joint.
• The Part No. of 33 is GP-A33, GP-B33.
33
ROLLER TRACKS ADAPTOR BRACKETS (GP-40 Series)
Unit : mmSurface Treatment - ZW
40pcs
Track Adaptor, 40 Series, On Load
Track Adaptor, 40 Series, On Load Light
Track Adaptor, 40 Series, Tube Stop
Track Adaptor, 40 Series, Splice Centre
Track Adaptor, 40 Series, Straight Stop
Track Adaptor, 40 Series, Straight Stop Light
Track Adaptor, 40 Series, Splice
Track Adaptor, 40 Series, Splice High

www.FlowTube.com
D-7
20pcs
Track Adaptor, 40 Series, Drop Stop
Track Adaptor, 40 Series, Splice Centre High
Track Adaptor, 40 Series, Straight Stop High
Track Adaptor, 40 Series, Track-Tube Union
Track Adaptor, 40 Series, Multi Connector
Track Adaptor, 40 Series, Centre Support
Track Adaptor, 40 Series, On Load High
Track Adaptor, 40 Series, Union Double
Track Adaptor, 40 Series,Track-Tube Union, OverTube
Track Adaptor, 40 Series, Union Double Flexible

www.FlowTube.com
D-8
33
GP-DF BKT-40
200pcs
GP-DF BKT-40
Track Adaptor, 40 Series, Union Male, OverTube
Track Adaptor, 40 Series, Tube Stop High
Track Adaptor, 40 Series, Union Male
Track Adaptor, 40 Series, Union Male High
Track Adaptor, 40 Series, Drop Stop High
Track Adaptor, 40 Series, Track-Tube Union High
Track Adaptor, 40 Series, Cam Stop
Track Adaptor, 40 Series, Union Female
Track Adaptor, 40 Series, Union Male, No Mount
Curved Roller Track Adaptor

www.FlowTube.com
D-9

www.FlowTube.com
D-10
33
GP-L60
35pcs
GP-L60
Track Adaptor, 60 Series, Union Male, Over Tube
Track Adaptor, 60 Series, Splice Centre High
Track Adaptor, 60 Series, Union Double

www.FlowTube.com
D-11
Track Adaptor, 70 Series, Over Tube Stop

www.FlowTube.com
D-12
33
20pcs
Track Adaptor, 85 Series, Splice Centre
Track Adaptor, 85 Series, Splice

www.FlowTube.com
D-13
ROLLER TRACKS GUIDES
Guide, Roller Track Narrow
Guide, 'Y' Track AdaptorRG-40A
RG-40C
Guide, Roller TrackRG-40B
Guide, Side Track AdaptorRG-40D
Guide, Roller Track, Narrow, Double EdgeRG-40E
Guide, 'Y' Tube AdaptorSG-28A Guide, Roller Track 35mmRG-35B
Unit : mmMaterial - PVC
RG-40D
RG-40E
RG-35B
Colours Ivory: IV Grey: G Black (ESD): BK
RG-40C

www.FlowTube.com
D-14
ROLLER TRACKS ACCESSORIES
Material - ABS Unit : mm
Plastic Joint, GP-35 Roller Track CapPRC-35 Plastic Joint, GP-40 Roller Track CapPRC-40
Plastic Joint, GP-70 Recycle Roller Track CapPRC-70PRC-70
PRC-40PRC-35
Plastic Joint, GP-40 Recycle Roller Track CapPRC-40A Plastic Joint, GP-60 Roller Track CapPRC-60
Plastic Joint, GP-60 Recycle Roller Track CapPRC-60A
Plastic Joint, GP-85 Recycle Roller Track CapPRC-85A
PRC-60
PRC-70
PRC-40A
PRC-60A
PRC-85A
Colours Ivory: IV Grey: G Black (ESD): BK

www.FlowTube.com
TUBE ADAPTORS

www.FlowTube.com
E-2
TUBE ADAPTORS
• 33 is able to be fixed over the joint
•The Part No. of 33 is GP-A33, GP-B33.
33
33 3333 3333 33
Tube Adaptor, On-Load
Tube Adaptor, Tube Stop
Tube Adaptor, Drop Stop
Tube Adaptor, Straight Stop
Tube Adaptor, Over Tube Stop
Tube Adaptor, Union Female
GS-AN GS-BN
GS-B-1 GS-C
GS-D GS-11

www.FlowTube.com
COLOURS
Ivory
Grey
Black (ESD)
PLASTIC JOINTS, COMPONENTS & PROFILES

www.FlowTube.com
F-2
Plastic Joint, Outer CapGAP-03
Plastic Joints, Tube End CapGAP-04
Plastic Joints, Label Holder ClipGAP-06 Plastic Joints, Panel Clip Flat BaseGAP-07
Plastic Joint, CornerGAP-05
Plastic Joints, Right AngleGAP-01 Plastic Joint, 3-WayGAP-02A
Plastic Joints, 3-Way ThroughGAP-02B
Reference Inserts/Endcaps Section G
Colours: Ivory: IV Grey: G Black (ESD): BK

www.FlowTube.com
F-3
Plastic Joint, Spacer ClipGAP-08
Plastic Joint, Slide SleeveGAP-12
Plastic Joints, Corner CushionGAP-14
Plastic Joint, Tapered ClipGAP-11
Plastic Joint, Corner EdgeGAP-13
Plastic Joints, Grip Bushing STS 0.7mmGAP-09-S
Plastic Joints, Grip Bushing Coated 1.0mmGAP-09-C
Plastic Joints, Handle Grip Left / RightGAP-10L/ GAP-10R

www.FlowTube.com
F-4
Plastic Joints, Sheet Holder ClipGAP-15 Plastic Joints, Cross Over ShortGAP-16
Plastic Joints, Panel Clip Flat TopGAP-17 Plastic Joints, Right Angle ShortGAP-18
Plastic Joint, Divider ClipGAP-19 Plastic Joints, Name Plate ClipGAP-20
Plastic Joint, Ring ClampGAP-23 Plastic Joint, 4-Way FlatGAP-24A

www.FlowTube.com
F-5
Plastic Joint, 6-WayGAP-26B
Plastic Joint, StraightGAP-27B
Plastic Joints, 4-Way ThroughGAP-24B Plastic Joints, 5-WayGAP-25A
Plastic Joints, 5-Way ThroughGAP-25B Plastic Joints, 5-Way Through StopGAP-26A
Plastic Joint, Straight StopGAP-27A
Plastic Joints, 4-Way StopGAP-28A

www.FlowTube.com
F-6
Plastic Joint, 5-WayGAP-28B Plastic Joint, 3-Way FlatGAP-29A
Plastic Joint, 3-Way ThruGAP-29B Plastic Joints, Cross OverGAP-30
Plastic Joints, Right Angle Clip OnGAP-31 Plastic Joints, Divider Clip FlangedGAP-34
Plastic Joints, Track Clip 35mmGAP-35 Plastic Joints, Shelf Angle Bracket SingleGAP-37A
GAP-34
GAP-35 GAP-37A

www.FlowTube.com
F-7
Plastic Joints, Shelf Angle Bracket DoubleGAP-37B Plastic Joints, Divider ArmGAP-39
Plastic Joints, Parallel Clip On DoubleGAP-43
GAP-39GAP-37B
Plastic Joints, Track Clip 40mmGAP-40 Plastic Joints, 45deg Clip OnGAP-41
Plastic Joints, 45deg Clip On DoubleGAP-42
Plastic Joints, 4-WayGAP-45B
Plastic Joint, 32mm SpliceGAP-47
Plastic Joint, 2-Hole MountGAP-46
GAP-41
GAP-43
GAP-46
GAP-40
GAP-42
GAP-45B
GAP-47

www.FlowTube.com
F-8
Plastic Profile, Cable Duct / SleeveCD-28A/B Plastic Profile, Shelf AngleDP-A
T-TYPE
DP-ACD-28A/B
Plastic Chan, Tube CoverPC-01 Plastic Profile, Sheet GuideSG-01
L-TYPE
- TYPE
SG-01PC-01
• Weight : 0.31kg/m
See table on page F-9 for
more sizing options.
U-TYPE
4000
4000
4000
4000
4000
4000
4000
4000
π
Plastic Chan, Ltype
Plastic Chan, Utype
Plastic Chan, Ttype
Plastic Chan, πtype

www.FlowTube.com
F-9
Unit : mmMaterial - PVC
L-TYPE
T-TYPE
U-TYPE
-TYPE
π
4000
4000
4000
4000

www.FlowTube.com
www.FlowTube.com
ACCESSORIES
ACCESSORIES
BRAKE STRIPS
LEVELLING FEET
THREADED INSERTS &
INNER CAPS
NAME PLATES
LABEL HOLDERS
TOOL RAIL / TOOL
HOLDERS
TOWING BASE

www.FlowTube.com
G-2
ROLLER TRACKS ADAPTER BRACKETS (GP-40 Series)
Unit : mm
CM-A AD SM
PC-A PC-B
PC-C PC-D
LK28S LK28A
Accessory, Corner Support
Accessory, Base Clamp Accessory, Tube Clamp, Single
Accessory, Tube Clamp, Double Accessory, Quick Release Latch
Accessory, Tube Connector, STS/ECO Accessory, Tube Connector, Coated
Foot, Stanchion Mount
Surface Treatment - ZW
ACCESSORIES OTHER

www.FlowTube.com
G-3
Unit : mm
HM28YA F-A
R-A HG-D
HK28WB
PS-A
Accessory, Strap Hanger Metal
Accessory, Strap Handle Round Accessory, Tube Hinge
HK28WA Accessory, Tube Rest (Lower) Accessory, Tube Rest (Upper)
Accessory, Rotating Cross Over PS-B Accessory, Rotating Cross Over Short
Accessory, Strap Handle Flat
ROLLER TRACKS ADAPTER BRACKETS (GP-40 Series)ACCESSORIES OTHER
• Q'ty/BOX : 96pcs
PS-C
• Weight : 0.104kg
Accessory, Mount Clamp Rotating Cross OverPS-C

www.FlowTube.com
G-4
ACCESSORIES OTHER
Accessory, Band Hook Long
Accessory, Tube Hanger Accessory, Hanging Mount
Foot, Outer Rubber Grooved, Grey Foot, Outer Rubber Black
Accessory, Band Hook Short

www.FlowTube.com
G-5
ACCESSORIES OTHER
GS-1024B Accessory, Sleeve Hanger 2-Hook B
Accessory, Sleeve Hanger Hook A
GS-1044B Accessory, Sleeve Hanger 4-Hook B
Accessory, Sleeve Hanger Hook B
GS-1024B GS-1044B
Use with S2812 - PF Tube Use with S2812 - PF Tube
Accessory, Tube Plug Stop (STS)
Accessory, Square Hole Cup
Accessory, Slide Tube Plug (STS)
Accessory, Foot Anchor Plate
Accessory, Sleeve Hanger Eyelet Accessory, End Snap Rest

www.FlowTube.com
G-6
ACCESSORIES OTHER
RD 28.5 G
GP-SB
Accessory, Buffer Wheel 28.5mm Grey
Accessory, Gas Spring Mounting Bracket
SWPL-105X80
FG-01
Accessory, Swivel Plate 105x80mm
Accessory, Fork Guide
• Weight : 2.44kg
• Q'ty/BOX : 2pcs
DEST-215X24.7 Accessory,Tube Swaged Double 215mm FOAM SLEEVE Accessory, Sleeve Foam Rubber Black
• Weight : 1.130kg • Weight : 0.310kg
GP-SB FG-01
www.FlowTube.com

www.FlowTube.com
G-7
ACCESSORIES OTHER
Tube
STS/Eco
Tube
Coated Tube
TubeTube
STS/Eco
Tube
Coated Tube
Tube Cap Steel, STS 0.7mm
Brake Strip
Accessory,Wire Hook, 200mm, 300mm and 400mm
Brake Strip, GP4036A/B
Brake Strip, GP4050C
Brake Strip, GP8550B
Brake Strip, GP4050D
Brake Strip, GP7040B/8540L
Brake Strip, GP6016S

www.FlowTube.com
G-8
ACCESSORIES LEVELLING FEET
Small-Type
Levelling Foot Levelling Foot

www.FlowTube.com
G-9
ACCESSORIES THREADED INSERTS AND INNER CAPS
Unit : mm
Threaded Inserts
Coated Tube
Coated Tube
Coated Tube
Coated Tube
STS Tube
All Tube
STS Tube
ECO Tube
STS Tube
ECO Tube
Coated Tube
GAP-4C IV
GAP-4C BK
GAP-4C G
GAP-4S IV
GAP-4S BK
GAP-4S G
GAP-4310 IV
GAP-4310 BK
GAP-4310 G
Coated Tube
Grey
Grey
Grey
Grey
Grey
Grey
Ø28 x T 0.9
Ø28 x T 1.0
Ø28 x T 0.9
Ø28 x T 1.0
Inner Cap
ColoursApplicationClassificationPart No Threaded Spec Material A Dimension
Classification Part No Marking Material DimensionColours

www.FlowTube.com
G-10
ACCESSORIES NAME PLATES / LABEL HOLDERS
G-21S G-21S
LH50 DG LH10411B
LH10410C
Slide Tube Mount Guide Bracket
50mm Label Holder - Grey 39mm Label Holder - Blue
39mm Label Holder - Clear
Unit : mMaterial - ABS
G-21S Slide Tube Mount Guide Bracket G-21S Slide Tube Mount Guide BracketNP NP-BName Plate, Snap On Name Plate, T-Slot
Please note all items stated above can be cut down
from stock to various lengths.
Please contact Flowstore with your requirements.
• Stock Length : 4m
• Stock Length : 2.7m
• Stock Length : 2.7m

www.FlowTube.com
G-11
Unit : mm
Material - PAT
LA-C LA-DLabel Case, 300x120mm Label Case, 150x60mm
LA LCLabel Case, 300x100mm Label Case, 250x80mm
G-21S Slide Tube Mount Guide BracketLA-E Label Case, 210x100mm
G-21S Slide Tube Mount Guide BracketNP-D Name Case, Lower, 60mm G-21S Slide Tube Mount Guide BracketNP-E Name Case, Centre, 31mm
G-21S Slide Tube Mount Guide BracketNP-C Name Case, Centre, 55mm
ROLLER TRACKSROLLER TRACKSROLLER TRACKS AAADDDAPTAPTAPTERERER BBBRRRAAACCCKKKEEETTTSSS (GP-40(GP-40(GP-40 SSSeries)eries)eries)ACCESSORIES NAME PLATES / LABEL HOLDER

www.FlowTube.com
G-12
G-21S G-21S
TH40PA TH50PA
TH50YA
Accessory, Tool Holder 40, Plastic Accessory, Tool Holder 50, Plastic
Accessory, Tool Holder 50, Metal
UNI P1000/P1000T UNI P2750/1Accessory, Channel Slotted 41x41mm Accessory, Nylon Carrier
ROLLER TRACKSROLLER TRACKSROLLER TRACKS AAADDDAPTAPTAPTERERER BBBRRRAAACCCKKKEEETTTSSS (GP-40(GP-40(GP-40 SSSeries)eries)eries)ACCESSORIES TOOL HOLDER
• Weight : 2.73kg/m • Weight : 0.070kg
G-21S G-21SSlide Tube Mount Guide Bracket Slide Tube Mount Guide BracketM6 EYEBOLT M6 SNAP HOOKAccessory, M6 Eyebolt Stainless Accessory, M6 Snap Hook Stainless
• Weight : 0.025kg • Weight : 0.025kg
TH40PA
Accessory, Tool Holder 65, Metal

www.FlowTube.com
G-13
ACCESSORIES TOWING BASE
Accessory, Tow Front Spring Bar
Accessory, Tow Front Lock Bar
Accessory, Tow Base Corner
Accessory, Tow Base Centre, Tube
Accessory, Tow Rear Spring Coupling
Accessory, Tow Rear Lock Coupling
Accessory, Tow Base Centre
www.FlowTube.com

www.FlowTube.com
G-14
ACCESSORIES UNISTRUT TOWING BASE
MBA-TWB-SP MB-TWC-BKT
MB-CMP MB-FKA
UNI P1000 / P1000 T MB-TWB-LP
Modular Base, Tow Bar Spring Assembly
Modular Base, Castor Mount Plate Modular Base, Fork Adaptor Bracket
Accessory, Channel Slotted 41x41mm Modular Base, Linking Plate
Modular Base, Tow Pin Bracket
Unit : mmSurface Treatment - Powder Finish
• Weight : 2.73kg/m • Weight : 0.365kg
MBA-T
Surface Treatment - Powder Finish
MB-CMP
U MB-T
MB-FKA
MB-T

www.FlowTube.com
THREADED
STEM
PLATED
CASTOR MOUNTS
CASTORS

www.FlowTube.com
H-2
CASTORS THREADED STEM
Wheel Colours: Non Marking Rubber ESD Polyurethane
SWIVEL
SWIVEL BRAKE
S3STM12
T363S-1B
S4STM12
SB3STM12
SB4STM12
S3M12ES
T363S-IB
ESD
S4M12ES
SB3M12ES
SB4M12ES
NORMAL
NORMAL
Part No.
Part No.
ESD
ESD
75
75
x
x
100
75
x
x
100 x
Rubber
Soft Rubber
Rubber
Rubber
Rubber
30
25
30
30
30
Ball
Plain
Ball
Ball
Ball
75
45
180
75
180
104
95
M12
1/2”x12N-16
120
104
Light
Light
M12
M12
120 M12
Wheel
Dia.
(mm)
Wheel
Dia.
(mm)
ESD
ESD
Section
Section
Threaded
Speciﬁcation
Threaded
Speciﬁcation
Wheel
Material
Wheel
Material
mm
mm
kg
kg
mm
mm

www.FlowTube.com
H-3
CASTORS PLATED
Wheel Colours: Non Marking Rubber ESD Polyurethane
SWIVEL
SWIVEL BRAKE
FIXED
S4180
SB4180
F4180
CAST-
SW-RO
CAST-
SW-B-RO
CAST-F-RO
S5200NM
SB5200NM
F5200NM
S6350
SB6350
F6350
S4150ESD
SB4150ES
F4150ESD
S5160ESD
SB5160ES
F5160ESD
S6350ESD
SB6350ES
F6350ESD
NORMAL
NORMAL
NORMAL
Part No.
Part No.
Part No.
ESD
ESD
ESD
100
100
100
100
100
100
125
125
125
125
125
125
125
125
125
150
150
150
Polyurethane
Polyurethane
Polyurethane
Rubber
Rubber
Rubber
Polyurethane
Polyurethane
Polyurethane
Rubber
Rubber
Rubber
Non Marking
Polyurethane
Non Marking
Polyurethane
Non Marking
Polyurethane
Non Marking
Polyurethane
Non Marking
Polyurethane
Polyurethane
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
40
40
40
Ball
Ball
Ball
Roller
Roller
Roller
Ball
Ball
Ball
Roller
Roller
Roller
Roller
Roller
Roller
Ball
Ball
Ball
150
150
150
180
180
180
160
160
160
200
200
200
200
200
200
350
350
350
125
125
125
125
125
125
155
155
155
155
155
155
155
155
155
195
195
195
105 x 80
105 x 80
105 x 80
135 x 115
135 x 115
135 x 115
80 x 60
80 x 60
80 x 60
105 x 80
105 x 80
105 x 80
Wheel
Dia.
(mm)
Wheel
Dia.
(mm)
Wheel
Dia.
(mm)
Plate Dimension (mm)
Overall
<D x E>
Overall
<D x E>
Overall
<D x E>
Hole
<B x C>
Hole
<B x C>
Hole
<B x C>
Wheel
Material
Wheel
Material
Wheel
Material
mm
mm
mm
kg
kg
kg
mm
mm
mm
Dimension
SWIVEL SWIVEL BRAKE FIXED

www.FlowTube.com
H-4
CASTORS MOUNTING
CM-100 Castor Mount Strap, Single Hole
CM-200 Castor Mount Strap, Multi Hole
CM-230 Castor Mount Strap, Multi Hole Over Joint CM-300 Castor Mount Strap, Single Hole Over Joint
35
82
• Weight : 1.28kg
MCP-B-L Mount Corner Plate-Left
MCP-C Mount Centre Plate
401
167156 100
MCP-B-R Mount Corner Plate-Right
401
167156
100
CM-300CM-230

www.FlowTube.com
TOOLS & ANCILLARIES
TOOLS
CONTAINERS & BINS
TOOL PANELS &
ACCESSORIES
DRAWER SLIDES
WORKTOPS
INFORMATION BOARDS
CUSTOMISED STORAGE

www.FlowTube.com
J-2
TOOLS
Spanner
Thin profile, drop
forged, hardened and
tempered chrome
vanadium.
The head is made
from forged, heat-
treated steel.
Vinyl grips are
impervious to heat, oil
and most solvents.
For use with
both coated and
stainless steel tube,
constructed with a
polished cutting bit
made of hardened
special steel.
3-rivet end hook - for
long life. Mylar coated
blade is up to 10 times
more resistant to
abrasion than normal
lacquered blades.
Belt clip for ease of
storage.
Made from fully
hardened chrome
vanadium steel. Keys
have chamfered edges
to prevent damage to
fittings.
Head is chrome
plated. Replaceable
screw-in 38 mm-
diameter faces of soft
plastic and nylon.
For simple deburring
of plastic coated
tubing.
Made from fully
hardened chrome
vanadium steel.
Designed for high
torques via the
internal lateral drive.
Designed for use
with the Soft Faced
Hammer. For work
on materials where
no surface marking is
desired.
Pocket deburring tool
for fast deburring
of edges, tubes and
sheets.
Please note that the images used in this section are for display purposes only, and hence any items ordered may vary from those
displayed in the catalogue section.
Spanners & Allen Keys
Hammers & Spare Heads
Deburring
Measuring
Allen Key 5mm Power Allen Key 5mm
Claw Hammer Soft Faced Hammer Hammerend
Deburr Small Deburr Pocket Deburr
Tape

www.FlowTube.com
J-3
CONTAINERS & BINS
Robust quality rigid bins with reinforced sides.
Resistant to most alkalis, greases and oils.
Resistant to temperatures from -35°C to +80°C.
Boxes are fully compatible with the louvered panels LP...).
Each box is stackable and suitable for roller conveyors.
Manufactured from high-density polyethylene.
Please note custom sizes are available upon request. Please contact Flowstore Systems on +44 (0)845 270 3633 (charged at local
rate) or 020 8581 5555 for further information on all your storage requirements.
Size 1 Size 2 Size 3 Size 4 Size 5 Size 6 Size 7 Size 8
Length 500 500 350 350 290 230 160 85
Width 300 300 200 200 140 140 105 105
Height 250 200 300 150 130 130 75 45
Available in:
•Blue
•Red
•Yellow
•Green
•Grey
•ESD (ESD Only available in Sizes 2, 4, 6, 7, 8)
Plastic Containers

www.FlowTube.com
J-4
TOOL PANELS & ACCESSORIES
Width Height
495 mm 457 mm
990 mm 457 mm
1486 mm 457 mm
1981 mm 457 mm
The Perfo system is a simple, adaptable space-saving storage
system for tools, small parts and consumables.
Ideal for creating an efficient working environment, the Perfo
range is often chosen to integrate lean and 5S storage systems
within the working environment.
These panels are fully flanged, and reinforced to aid rigidity.
Perfo panels have been developed to enable users to mount
panels end to end without disturbing hole pitch - this gives an
expandable system that can create long runs and maximise your
use of space.
Each panel is epoxy powder coated and is available in a choice of
five standard colours.
Width Height
495 mm 457 mm
990 mm 457 mm
1486 mm 457 mm
1981 mm 457 mm
Width Height
495 mm 457 mm
990 mm 457 mm
1486 mm 457 mm
1981 mm 457 mm
Louvre panels work with hook-on plastic bins, and are perfect for
high-capacity component storage.
Each panel is fully flanged and reinforced to aid rigidity.
and is epoxy powder coated and are available in a choice of five
standard colours.
Bins are available in six sizes and four colours in various pack
quantities (please the Containers & Bins Section)
To aid versatility the louvered panels can be supplied in both
horizontal and Vertical configurations, please see below for
available sizing.
Horizontal Louvred Panel Vertical Louvred Panel
Perfo Panels (PP..)
Louvred Panels (LP..)

www.FlowTube.com
J-5
TOOL PANELS & ACCESSORIES
Description
Maintenance Tools (Fig 1)
Maintenance Tools (Fig 2)
Electricians Tools (Fig 3)
Woodworking Tools (Fig 4)
Engineers Tools (Fig 5)
Plain Vinyl*
Self-adhesive overlay silhouettes provide a rapid visual tool check
and encourage tool return and correct storage.
Overlays are available in the following options
FlowTube offers a variety of
accessories for the perfo panels
From Tool holders to hooks,
drill / spanner holders to spring
clips, there is a holder available
for every type of tool
Each accessory is constructed
from durable zinc plated steel,
and incorporates a quick fix
perfolock tab to secure in place
on the board.
Please contact Flowstore for
further details
Self Adhesive Overlays
Perforated Panel
Accessories
* There is a plain white vinyl overlay for custom tool outlines
Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5

www.FlowTube.com
J-6
DRAWER SLIDES
FlowTube offers a variety of drawer slides to suit every application.
The ball bearing drawer slides can be easily be incorporated into
the flowtube design via a GA-15 joint assembly to support your
drawers or work top surfaces.
The incorporation of ball bearings provide a smooth and long
lasting slide action that minimises operator reach, keeping the
ergonomics constant and within safe limits.
Each drawer slide is categorized into the load rating it can take,
and care must be taken to ensure the right drawer slide is chosen
for the application in question
The three loading bands can be found below:
• Light duty slides, load rating up to 50kg
• Medium duty slides, load rating from 51kg to 99kg
• Heavy duty slides, load rating from +100Kg
Within each band is a variety of drawer slide options that will cater
for every need.
Below is an example of just a few options availble in the
Flowstore range
• All steel construction, zinc plated to ensure longer life
• 75% to 100% extension ability (Depending upon Slide Type
chosen)
• Clip-on bracket for bottom & platform mounting
• Front disconnect feature
• Hold-in feature
Please contact Flowstore Systems for more details and advice
Drawer Slide Clip On Bracket Accessory
Drawer Slides
A B C D E
346.7 mm 236.5 mm 300.0 mm 150.0 mm 114.4 mm
396.7 mm 286.6 mm 350.0 mm 175.0 mm 139.4 mm
446.8 mm 336.6 mm 400.0 mm 200.0 mm 164.4 mm
496.8 mm 386.6 mm 450.0 mm 225.0 mm 189.4 mm
546.8 mm 436.6 mm 500.0 mm 250.0 mm 214.4 mm
Bottom and platform mounting options

www.FlowTube.com
J-7
WORKTOPS
Flowstore offers an array of multi-thickness boards that can be cut
to your individual specifications.
Please see below for the different boards available
Steel Clad (STC)
MDF board, clad in 2mm steel
Thickness: 20mm
Melamine F&E (MFE)
MDF board with a single bonded Melamine
coating on face and PVC edges.
Thickness : 12 & 18mm
Colours available:
•Black
•White
•Grey
•Beech
Plain MDF (MDF)
Thickness: 12 & 18mm
Multi-Ply (PLY)
Multi-layered bonded plywood
Worktop Assessories
GA-15S
GA-104
AD-5M
GA-165
PC-B
CM-A
PC-C
Mount Clamp
RtAng Over Jt
Stanchion Mount Single
MultiP Clamp
Tube Clamp
Corner Metal
Tube Clamp
Joint for panel
attachment
Connector to flat
surfaces
Floor attachment
Joint for panel
attachment
Pipe clamp, single
fixing
Panel holder,
corner
Pipe clamp, double
fixing

www.FlowTube.com
J-8
ESD WORKTOPS
Electrostatic Discharge can permanently damage or degrade
sensitive electronic components that may lead to catastrophic
failures of substantial pieces of equipment or devices.
The products and services offered by Flowstore comply with the
Industry Standard, BS EN 61340-5-1:2007 and are designed to
minimise the risk of damage caused by Electrostatic Discharge and
ensure electronic components function as intended.
ESD surfaced worktop, supplied with an ESD ground fixing.
Thickness: 20mm
Colours available:
•Light Grey
•Dark Grey
Connecting Lead
Stud
Wrist Strap Spiral Cable
3m connecting
lead, DK 10 snap
terminated on both
sides. Resistance: 1
MΩ
Single snap for
riveting or
screwing
Made of special
elastic, anti-allergic
fabric, adjustable,
DK 4 snap terminal
1.80 m long spiral
cable,
with DK 10 snap
terminal at one end
and DK 4 for wrist
strap at the other.
Resistance: 1 MΩ

www.FlowTube.com
J-9
CUSTOMISED WORKTOPS
Flowstore can provide a variety of worktop customization options.
Please see below for an example of solutions available.
Rubber Mat
Fine-grooved rubber mat, 25mm thick,
standard dimensions: 1m wide, special
lengths on request.
Please state length required.

www.FlowTube.com
J-10
INFORMATION BOARDS
Width Height
600 mm 600 mm
600 mm 900 mm
900 mm 600 mm
1200 mm 600 mm
1200 mm 900 mm
1200 mm 1200 mm
1500 mm 1200 mm
1800 mm 1200 mm
2400 mm 1200 mm
Width Height
600 mm 600 mm
600 mm 900 mm
900 mm 600 mm
1200 mm 600 mm
1200 mm 900 mm
1200 mm 1200 mm
1500 mm 1200 mm
1800 mm 1200 mm
2400 mm 1200 mm
All felt fabrics have been tested to BS1006 for colourfastness and
light fastness and to BS476 part 7 for flame retardancy. The notice
boards are available in 15 different colour options (subject to qty),
with the standard popular colour choices seen below.
Available in:
•Red
•Green
•Blue
Sizes Available
The dry wipe whiteboards are made with 0.4mm high quality coated
steel offering an excellent dry-wipe writing surface.
The board is framed with a smudge free anodised aluminium
framing. All writing boards are supplied with a free clip on pen tray
and full fixings and instructions sets.
The coated steel dry wipe whiteboards accept all magnetic
accessories.
The lightweight inner core is made from recycled materials
Available in:
•White
Sizes Available
Please note custom sizes are available upon request.
Please contact Flowstore Systems for further information
Please note custom sizes are available upon request.
Please contact Flowstore Systems for further information
Felt Boards (FB..)
White Boards (WB..)

www.FlowTube.com
J-11
CUSTOMISED STORAGE
The FlowTube dunnage bag system is constructed from reinforced
nylon sheet, which has been double hemmed to ensure durability.
The dunnage bags are secured to the tube framework via built
in loops. These loops ensure even tension is applied across the
dunnage bag.
This system allows for a fully customizable compartment sizing,
ensuring that each part is correctly separated, and protected from
shock and damage.
The lightweight system allows each part to be supported, and
presented to the operator ergonomically. These systems are
particularly suited environments where components maybe prone
to damage caused by operator loading and unloading operations,
or where large multiple quantities of storage are required without
affecting the overall rack loading capability.
Some advantages of this system can be seen below:
• Shock protection and cushioning support
• Class A surface protection
• Safe and ergonomic part presentation
• Improved rack load distribution
• Efficient & convenient inventory management
• Reduced packaging cost
• Reduced waste
• Improve warehouse utilisation
Dunnage Bags

www.FlowTube.com
J-12
CUSTOMISED STORAGE
This storage option can be supplied in various materials, each suited
for different applications.
Perspex
available in a full range of colours and tints. Perspex can be ordered
in a wide range of thicknesses from 2mm up to 30mm, including a
silicate green edge to give a plate glass effect.
Polycarbonate
200 times stronger than glass, used for machine guards, safety
enclosures and IP65 rated fireproof components
PVC
Flexible material and very cost effective, used for ticketing and card
channels
PETG
Good for machine guarding and fabrications requiring strength
characteristics
The main advantages of a clear vision system include:
• Half the weight of glass
• Impact resistant
• Unaffected by sun or salt spray
• Good outdoor weathering
• Clear sheet optical clarity better than that of glass
• Fully recyclable
• Excellent surface hardness and durability
• Food grade
• Easy to clean and maintain
Please contact Flowstore Systems for further information.....
Clear Vision Storage

www.FlowTube.com
LEAN MANUFACTURING

www.FlowTube.com
K-2
LEAN MANUFACTURING
THE CAUSES OF
WASTE
THE 5S's
In the TPS there are 3 high level causes of waste:
Mura – Unevenness
Unevenness in production results in alternating over-utilisation and under-utilisation, not only is
this inefficient, it also frequently causes Muda and Muri.
Muda – Non-Value Adding Work
Non-Value Adding work is any work which the end customer would not be prepared to pay for
and is therefore wasteful.
Muri – Overburden
Overburden occurs when people, machines or processes are asked to do more than they
reasonably can. Overburden leads to poor quality and breakdowns, which are wasteful.
One of the foundations of any Lean Manufacturing environment is 5S. While it is often over-
simplified to 'workplace organisation', 5S should be a deep cultural change and result in
improved quality, safety and employee engagement. 5S is short for the processes of: Seri (Sort),
Seiso (Shine), Seiton (Set In Order), Seiketsu (Standardise) and Shitsuke (Sustain). This process
should be repeated on a regular basis for optimum results.
Competition in manufacturing is constantly increasing, so it is important to make products as efficiently as possible. One
methodology for achieving this goal is known as Lean Manufacturing. Lean is based on the Toyota Production System (TPS) and
was introduced to Western manufacturers in the early 90's. Lean is focused on creating value for the end customer, anything that
does not create value for the end customer is wasteful and should be minimised or eliminated.
Continual improvement requires continuous change, however most manufacturing equipment is decidedly static. FlowTube is
ideally suited to making rapid changes as it is fast to assemble and quick to change. Lean manufacturing also emphasises the
participation of every employee in making changes, with FlowTube this is possible as it requires no specialist tools or training.
FlowTube is also ideal for Lean manufacturing as it is reusable, which minimises waste.
Plan
Do
Act
Check
Control
Measure
Define
Analyse
Improve
Repeattheprocessif
theconstrainthasmoved
Exploitthe
constraint
Subordinate
other
processesto
theconstraint
Identify
the
constraint
Elevate
the
constraint

www.FlowTube.com
K-3
LEAN MANUFACTURING
VISUAL
MANAGEMENT
KAIZEN
SMED
[SINGLE MINUTE
EXCHANGE OF DIES]
VALUE ADDING /
NON-VALUE ADDING
A key way of reducing waste on the shop floor is providing the right information as simply and
quickly as possible. Rather than requiring an employee – any employee from janitor to CEO – to
go to a computer or look up a book to find out information, it should be readily available at the
Gemba – Japanese for 'the actual place'. Visual Management should be as simple and obvious
as possible, ideally someone unfamiliar with the system should be able to understand it easily.
Using Visual Management should make it possible to manage production and spot any problems
without having to leave the shop-floor saving time and money.
(See FlowTubes Lean Display Boards)
Another key foundation of Lean Manufacturing is Kaizen. Literally translated from Japanese.
it means “change for the better”. However, it is more commonly translated to “continuous
improvement”. While other continuous improvement methodologies focus on breakthrough
projects lead by specialists,
Kaizen emphasises smaller more frequent improvements made by every employee. This
approach empowers employees to make improvements and reduce waste, rather than having to
rely on intermittent external intervention.
As maximising machine utilisation by producing large batches is a false economy – it causes
substantial waste in the rest of the process – it is important for a Lean manufacturer to reduce
batch sizes. Reducing batch sizes normally necessitates more frequent changes in machine
setups resulting in un-productive time. It is therefore critical to minimise changeover time, so
that overall production capacity is maintained.
A common approach for reducing changeover time is know by the acronym SMED [Single Minute
Exchange of Dies], which originates from the goal of changing dies in a press in one minute.
One of the key distinctions in Lean is between Value Adding work [VA] – anything the end
customer is prepared to pay for and Non-Value Adding work [NVA] – anything the end customer
is not prepared to pay for. For example: the end customer would be prepared to pay for the
actual assembly of the product because that is useful to them, however they would not be
prepared to pay for scrap, paperwork or warehousing of the product because that is not useful to
them.
A surprisingly high percentage of work in traditional manufacturing falls into the Non-Value
Adding category and one of the main focuses in Lean is minimising or eliminating Non-Value
Adding work.
THE 7WASTES The easiest Non-Value Adding work to identify is pure waste, which can be summarised by the 7
Wastes: Defects, Over-production, Transport, Waiting, Inventory, Motion and Over-processing. By
minimising or eliminating waste, significant bottom line savings can be achieved.

www.FlowTube.com
K-4
LEAN MANUFACTURING BENEFITS OF FLOWTUBE
KAIZEN
5S
Kaizen should be an ongoing process of incremental improvements and one of the key principles
of Kaizen is rapid change. FlowTube facilitates this in a variety of ways:
Fast
FlowTube equipment is quick and easy to assemble. It requires no special tools and minimal
training, this makes it ideal for management / Kaizen teams.
Flexible
FlowTube equipment can be rapidly modified to improve ergonomics, add or remove features or
change for different products. Unlike fabricated structures, which can be difficult or impossible to
change without significant cost, FlowTube structures can be altered in minutes at minimal cost.
Movable
All FlowTube equipment can be mounted on castors so that manufacturing cells can be quickly
rearranged for optimal productivity. Even equipment not mounted on castors is relatively light
compared to fabricated structures and should be movable without heavy equipment.
Reusable
In the event that equipment must be completely redesigned, FlowTube structures can be easily
disassembled and the components reused to create new equipment.
5S is the basis for many other Lean changes. Maintaining a clean, organised work area improves
quality, safety and provides a solid base for improvement. FlowTube is beneficial to 5S efforts at
all stages:
Sort
As FlowTube structures are open and bespoke, this prevents the accumulation of unnecessary
tools and consumables.
Shine
FlowTube can be ordered in a variety of colours and finishes suitable for cleaning. It is also easy
to partially disassemble structures if thorough cleaning is required.
Set In Order
As FlowTube is custom built and easy to reconfigure, it can be designed to present the right tools
and consumables, in the right place at the right time.
Standardise
It is easy to standardise FlowTube equipment - even when improvements are made - as the
structures are quick and easy to reconfigure.
Sustain
Due to the open nature of FlowTube structures, it is very easy to conduct 5S audits to ensure that
discipline is being sustained.
FlowTube to Lean Principles in Manufacturing
FlowTube can be used in a beneficial way in any Lean Manufacturing setting, from an assembly line to a medical environment.
Due to its versatility FlowTube can be used to create equipment that is ideal for many Lean Manufacturing techniques and tools.

www.FlowTube.com
K-5
LEAN MANUFACTURING BENEFITS OF FLOWTUBE
FLOWRACKS
VISUAL
MANAGEMENT
SMED
[SINGLE MINUTE
EXCHANGE OF DIES]
As part of efforts to implement ‘pull’ systems and improve flow, one of the first steps is to
implement Flow Racks (Supermarkets) to draw parts from. These Flow Racks (which can be
known as Supermarkets) are normally FIFO [First In First Out] and allow easy picking of parts for
replenishing production cells.
FlowTube is particularly suitable for creating Flow Racks / Supermarkets:
Visual Management
As FlowTube structures are very open, it is easy to see inventory levels at a glance.
Easy To Reconfigure
Once your FlowTube Flow Rack or Supermarket has been constructed, it can easily be
reconfigured in a variety of ways.
The angle of each shelf can be changed quickly to control the speed of material and can be
customised with roller tracks.
If batch sizes are reduced, the number of shelves and height between shelves can be changed.
If the rack is no longer required, the components can be reused to create other FlowTube
structures.
The ultimate goal of Visual Management is to be able to manage production from the Gemba (the
actual place) by sight. As has been noted above, FlowTube enables the visual management of 5S
efforts and Supermarkets, however FlowTube can be used for Visual Management in a variety of
other ways:
Display Boards
FlowTube can be used to create cheap and flexible display boards. These can be used to display
live production information, announcements and other bulletins.
Colour-Coding
As FlowTube is available in a number of colours, equipment can be colour-coded both for it’s
standard location within the production environment and to highlight non-standard conditions.
Design For Visual Management
FlowTube structures can be specifically designed to enable visual management of inventory,
production rate and highlight abnormal conditions.
Reducing changeover time is critical to allow the reduction of batch sizes and maintain efficiency
whilst accommodating greater product variety. FlowTube can be used to create custom carts and
other structures that can be used to prepare tools and consumables in advance. As FlowTube
structures are easy to modify, they can be updated as SMED activities progress.

www.FlowTube.com
DESIGN & ASSEMBLY GUIDE

www.FlowTube.com
L-2
TERMINOLOGY It is quick to become familiar with terminology:‘G’joint components are joined together to form a
number of‘GA’assemblies, for example a GA-1 is made from 2x G-1’s.
To ensure a FlowTube solution is successful it is advisable that sensible planning is implemented before any building or assembly
commences.
The most important stage of planning is the design phase as this takes into consideration both the application and function of the
solution and any safety implications.
But, before design begins, some basics must be understood, such as the component names, their respective functions and
dimensions.
G-1
G-1
[GA-1]
Some versatile joint components e.g. G-2 can be used as part of a number of joint assemblies
e.g. GA-2, GA-3, and GA-5. But this means the assembled number doesn’t always correspond
to the component number; for example GA-3 is made from 2x G-2’s and 1x G-4. The metal joint
assemblies section of the catalogue show the correct metal joint components to order, as well as
the correct fixing bolts and “T” nuts. All items are ordered and supplied as components, not as
assemblies.
[GA-2] [GA-3] [GA-5]
GP’adaptors are associated with track and‘GS’adaptors with tube.
GP-B GS-A

www.FlowTube.com
L-3
COMPONENT
APPLICATION
DIMENSIONS
Planning ahead will ensure a successful solution is produced with minimal effort and waste.
FlowTube has the capabilities of producing various solutions to a brief, but design factors such as
ease of adjustability can be built in using design for assembly techniques, or the ability to add to
the design post-build for continuous improvement. These factors may be a simple case of asking
which orientation is the joint going to be used to gain the maximum benefit.
For example a three-way tube assembly may be achieved using the GA-2 joint assembly in
different orientations to give different application benefits.
Tubes are nominally 28mm in outer diameter, joints 28mm in inner and 33mm in outer diameter.
Rotating the joint
90 degrees, the
adjustability is in
a different axis
Max joint
strength – tube
terminates
into the
joint, vertical
dimension is
fixed
Adjustability
Tube
terminates
Front Side
FlowTube solutions are dimensioned to tube centres, as if wireframe assemblies.

www.FlowTube.com
L-4
DIMENSIONS
Most tube lengths are terminated within a joint ‘Head / Tail’, and so their lengths are calculated as
joint centres minus 70mm (2x35mm).
Joint Tail
Joint Head
Tube Length (l) = L2 – 100 mm
Tube Length (l) = external dimensions (L2) – 100mm
Or
Tube Length (l) = L1 – 40 mm
Tube Length (l) = internal dimensions (L1) – 40 mm
Or
Tube Length (l) = L – 70 mm
Tube Length (l) = Rack Centre dimensions (L) – 70
mm
The dimensions given are“practitioner’s dimensions” I.e. they are rounded with practical considerations in mind
L1
L2

www.FlowTube.com
L-5
ROLLERTRACKS
GRADIENTS
DESIGN OPTIONS
Gradient (%) Degrees (%)
1% 0.6
2% 1.2
3% 1.7
4% 2.3
5% 2.9
6% 3.4
7% 4.0
8% 4.6
9% 5.1
10% 5.7
15% 8.5
20% 11.3
25% 14.0
30% 16.7
40% 21.8
50% 26.6
100% 45.0
Example :
Height = Track Length Used x Gradient Required
Where
Height = X
Track Length = 1200mm
Gradient = 6%
X = 1200mm x 0.06 (6%)
= 72mm
The depth of the racking (front to back distances), is determined by the wheel pitch (distance
between wheel centres) of the track i.e. every 36mm for the GP4036A track.
nom Track Length
X
APPLICATION:
Rack, bench trolley,
display stand etc…
MOBILE FIXED
LIGHT DUTY:
Insert castors
(e.g. 3”or 4”)
HEAVY DUTY:
Use plated castors
(4”, 5”or 6”wheel)
PERMANENT:
Floor fix to ground with
stanchion mounts
THREADED INSERT
ADJUSTABLE FOOT:
• Height of thread?
• Metric or Imperial?
SPECIFICATION:
• Type – Fixed, Swivel, Swivel Braked
• Load rating
• Wheel material e.g. Non marking / Nylon / Rubber
• Wheel size (3”,4”,5”)
• Thread spec metric/imperial
• Speed
• Travel per day
N.b. Mobile units requiring to be towed by mechanical means need
additional re-enforcement. For further details contact Flowstore
Systems.
Typically roller track is installed at 6% (~3.5°) gradient. This should be adjusted to suit application,
e.g. box type, weight and track length.
Select components from the FlowTube product range to best suit the application.
Below for example is a guide for selecting the best castor / feet options.

www.FlowTube.com
L-6
ERGONOMICS
DESIGN CONCEPT
AND PLANNING
The ergonomics of the system need careful planning to ensure safe use and efficient operation
are achieved. Working heights, picking heights, bending & reaching limits etc. for the most part
are the responsibility of the company using FlowTube; some cover this in their own Health and
Safety policies.
Refer to the Manual Handling Regulations for guidance
The HSE web site can provide resources http://www.hse.gov.uk/index.htm
Process
The simplest method to assess suitability for the product and subsequent design is based around
a set of questions and instructions. This process is iterative and will ensure highest quality in the
finished product.
An initial sketch is useful at this point, concentrating on the horizontal spans and vertical lengths
within standard guidelines for tubes & roller tracks. It is worth noting that good design practice
avoids cantilevered loads where practical, as this may unbalance or topple the rack.

www.FlowTube.com
L-7
DESIGN CONCEPT
AND PLANNING Define Unit Loads/Weights Required
The second step is to look at how much load is to be applied. Firstly define a weight per level,
combine this for multiple levels to give a complete unit loading.
As a rule of thumb the framework self-weight will be 20% of the complete unit loading. Adding
the complete unit load to the framework self-weight will produce a total load to be supported.
Heavily loaded racks require maximum specification of tube and castors. If this load exceeds
1000Kg, the unit is most likely too large and alternative applications may be more suitable.
For a simple initial estimate, allow 80KG per joint used, ensuring enough joints have been allowed
for to carry the maximum load e.g. 4 joints used per shelf therefore the maximum loading is:
4 x 80KG = 320KG.
Round the figure up to the next whole number to determine minimum number of support joints
per level. Then review the load distribution.
It is usual that with more than two upright supports, that the inner ones will need to carry twice
as much as the outer supports. See examples in fig A to C below.
Fig (C)
Fig (A) Fig (B)
1/2 1/2 1/4 1/2 1/4
1/6 1/3 1/3 1/6

www.FlowTube.com
L-8
DESIGN CONCEPT
AND PLANNING Mobile or Static?
When static, the feet are unlikely to be a limiting factor in design. For mobile racks, castors are
provided with a load rating. Calculate the load per castor based on the rules as stated in the load
on castors & wheels section that can be found later on in this section. If the castor load values
exceeds the stated capacity of the chosen castor, either upgrade the castor choice, or redesign
the rack to reduce capacity.
Adjust the Design Accordingly / Iterative Design
This can involve the addition of extra joints and support points as required (see above iteration
step that includes additional diagonal bracing to strengthen the side frames) where appropriate.
It is imperative for optimal use that diagonal braces transfer loads to load bearing points, e.g. a
vertical tube in contact with the floor. Horizontal bracing can be used but only where diagonals
are impractical, as triangulation is much more effective.
Review Height to Base Width Ratio
Keep to guidelines. Note castors can reduce effective base width. As outlined in a later section of
this document.

www.FlowTube.com
L-9
DESIGN CONCEPT
AND PLANNING Test Load Finished Unit
This is arguably the most important stage. The rack must be loaded to the potential maximum,
planned loads. This maintains safe working practice, and ensures that even under max load case
the rack will be stable. At this stage any excessive deflection bending in horizontal members
should be corrected by additional supports. To define ‘excessive’ please see the load tables found
in the tube deflection heading later on in this report. If the deflection measured falls within these
guidelines, then the deflection is safe.
Redesign & re-check as appropriate
This is where the iterative process really begins. If an issue has been discovered then it is back to
adjusting the design, the initial sketch or even the weight loadings stages. Once happy the rack
can now be put to use.
Keep a record of original design load criteria
One of the great benefits of FlowTube is its ability to adapt. It is important to review the design
by discussion with the end users. Checking and improving the design is simple but bear in mind
user alterations may affect loading. All alterations should be documented.
Regularly inspect when unit is in use
Since the Kaizen approach may lead to design modifications in use, the units should be checked
periodically to ensure they conform to the design load limitations
Refer to Flowstore in case of doubt
Flowstore values its customers and is always ready to offer advice. Training sessions for assembly
can be provided where required.

www.FlowTube.com
L-10
TERMS Lane Load
The term “lane load” is understood to mean the load acting on a pair of roller tracks that carry
a single item, sometimes more tracks are required for larger items), container support tubes or
mounting brackets. The lane load results from the total weight of the individual containers.
Shelf Load / Level
The term “shelf load” is understood to mean the load acting on a horizontal surface between two
vertical rows of upright tubes (corresponding to the load acting on all supporting joints). The
shelf load is the sum of the total lane loads. A shelf may have one or more lanes.
If no lanes are used, shelf load is the total load on other decking materials used, i.e. timber or steel
panels.
Bay Load
The term bay load is understood to mean the total of the individual shelf loads acting between
two vertical tubular support frames. Several shelves may be arranged one above the other.
Run Load
“Run load” is the total of the individual bay loads making a run of bays. The run load is important
for the design of the adjustable feet (or castors). Bays joined together to form a run can increase
the loads on common shelf level support joints. If so, recalculate the joint loads generated by
adjacent bays.
Electrical Conductivity (ESD)
For ESD applications all essential parts of a Flowtube construction have ESD variants, including
the tubes, joints, roller tracks, feet and wheels in order to be electrically dissipative.
EN 61340-5-1:2007 is the applicable standard for the construction of a system that guarantees an
electrical resistance of R < 1 x 109 Ohm
Whilst individual components may be ESD rated, the customer should check that dissipation
overall meets satisfactory requirements.
Track load, shelf load & bay load Lane Shelf Bay Run

www.FlowTube.com
L-11
TECHNICAL
CHARACTERISTICS Tube Deflection
The following tables set out benchmarks for the construction of static shelving. The values
given relate to practical deflection tests. The average measurement is the distance between two
adjacent supports.
Values for Uniformly Distributed Load on the tube (Fig D)
Values for Point Load in the middle of the tube (Fig E)
Using double tube arrangement (joints GA-8, 2 x GA-1S or CM-100) the load can be more than
doubled, depending on the construction and use of the joints employed (see below)
Deflection with Uniformly Distributed Load (UDL) Deflection with point load
Average measurement M Average measurement M
Uniformly Distributed load F Point load F
Fig D Fig E
Distance (mm) 500mm 750 mm 1000 mm 1250 mm 1500 mm
Deflection (mm) 2.5* 5 5* 10 5* 10 15 5* 10 20 5* 10 20
Page DP2807 Load (kg) 150 270 105 210 57 105 140 30 55 95 20 45 65
DP2810 195 345 135 255 60 120 165 35 70 135 22 45 80
DP2814 225 450 180 300 75 170 230 40 85 165 27 50 95
DP2820 260 480 195 320 90 180 255 45 95 185 30 55 110
S2807 165 275 120 215 60 110 150 35 65 120 18 39 -
S2812 245 450 180 330 80 165 240 50 95 180 30 55 95
*Recommended values (the relevent regulations are to be observed)
Distance (mm) 500mm 750 mm 1000 mm 1250 mm 1500 mm
Deflection (mm) 2.5* 5 5* 10 5* 10 15 5* 10 20 5* 10 20
Page DP2807 Load (kg) 105 180 70 140 38 70 95 20 28 65 13 25 45
DP2810 130 230 90 170 42 80 110 24 47 90 15 30 55
DP2814 150 300 120 200 53 115 155 28 57 110 18 35 65
DP2820 175 320 130 215 60 120 170 30 64 125 20 37 75
S2807 110 190 80 145 40 75 100 25 45 80 12 26 -
S2812 165 300 120 220 53 110 160 35 65 120 20 37 65
*Recommended values (the relevent regulations are to be observed)
GA-8S 2x GA-1s CM-100

www.FlowTube.com
L-12
TECHNICAL
CHARACTERISTICS Gripping Joint Strength
With a bolt tightening torque of 10 Nm in both the X and Y axes the joint grip strength is greater
than 80 kg by at least a safety factor of 2 minimum.
Load on Roller Tracks
The load on the individual roller tracks can be seen in the following table:
Withdrawal or slip forces on joints
Series 35 GP3533B 28 mm 33.3 mm 3 mm 60 Kg 100 Kg
Series 40 CR-40A 34 mm 76 mm 4 mm 60 Kg
GP4025M 34 mm 25 mm 3.3 mm 90 Kg
GP4036A 34 mm 36 mm 4 mm 150 Kg
GP4036B 150 Kg
GP4040A 34 mm 40 mm 150 Kg
GP4040B 150 Kg
GP4050C 49 mm 50 mm 150 Kg
UR4050 43 mm 50 mm 4 mm 48 Kg
Series 60 GP6016S 15 mm 16.6 mm 4 mm 60 Kg 200 Kg
GP6033B 30 mm 33.3 mm 90 Kg 200 Kg
Series 70 GP7050BF 34 mm 50 mm 5 mm 120 Kg
Series 85 GP8525M 34 mm 25 mm 3.3 mm 180 Kg 450 Kg
Roller Distance Load Per 900 Load
Track
0 Rollers
Between Rollers
0 Axle
mm Roller Track Per Wheel
X
Y
Y
Y
X
X
X
X

www.FlowTube.com
L-13
CASTOR &WHEEL
LOADING &
CONFIGURATIONS
Several considerations are needed when selecting the correct castor type for your application,
some of which can be found below:
• Gross Load - What is the total weight that the rack will be carrying?
• Powered towed or Manual - Do I need this rack to be towable, or will an operator
manoeuvre the rack?
• Wheel MaterialType - What material provides the best solution in terms of noise, load, grip etc?
• Usage - Will the rack be in regular use, or occasional?
Gross Load
Working conditions for castors can vary enormously both with regard to the type of floor and also
the severity of the actual application.
Average working conditions are typified by many factories where one or more of the following
hazards may be present to a limited degree.
Overloading, shock loading, uneven floor surfaces - cracks, gullies, door guide rails etc. and the
floor surface maybe of an abrasive nature.
It must be appreciated, however, that load capacity is not the only factor to be considered in
choosing castors for a specific job. It may often be necessary to choose a castor having given
a load capacity several times greater than the conditions appear to warrant ensuring that the
castors are capable of giving the desired performance.
Powered or Manual
An important factor when choosing a type of castor is the requirement for power towing. When
requiring a powered towing solution, fabricated castors should always be chosen.
Fabricated castors consist of heavy steel components that are precision machined. Tapered roller
bearings or ball races are also used in the construction giving an extremely strong construction
suitable for extra heavy loads.
Wheel Material Type
For manual applications the choice of correct castor wheel is very closely related to the effort
which a man can exert. 18kgf (1) is the generally accepted figure for moving from a standing
start, but his must be reduced to 6-12kgf (2) once the unit is on the move. A man is able to
maintain this effort for reasonably short distances, but for longer distances of travel he cannot
be expected to maintain a force of more than 6kgf. See table below for material characteristics.
(1) ~100N (2) ~120N
Polyurethane Polyamide Semi-Elastic
(Cast Iron / Alloy) (Nylon) Rubber
Floor Protection Good Good Good
Shock Absorption Good Average Average
Wear Resistance Good Good Average
Rough Handling Good Average Average
Hygienic *NR Average Average
Wet Environment *NR Average Average
Sound Dampening Good Good Good
Rolling Resistance Medium Medium High
Non-Marking Yes Yes Yes
Castor Wheel Material

www.FlowTube.com
L-14
CASTOR &WHEEL
LOADING &
CONFIGURATIONS
Wheels can be divided into two main types:
• Resilient Tread Wheels (Soft Tread)
• Hard Tread Wheels
Resilient / Soft Tread Wheels
Resilient or soft tread wheels, such as rubber or polyurethane, give the ultimate in quietness
and floor protection but introduce a penalty from the point of view of ease of movement, as the
tractive resistance or effort required to move them is generally up to 3 times greater than that of
an equivalent size hard tread wheel.
Polyurethane, however, has the remarkable property of being able to carry loads approaching
that of cast iron. Polyurethane and Elastic Rubber have a great resistance to tearing and to
abrasive wear.
For many high-load manual applications soft tread wheels must be ruled out as although they
may be capable of carrying the very high load the force required to move the equipment would
require the effort of several men.
The quiet running and floor protecting properties of the resilient tread wheels make them
particularly suitable for power towing applications
Hard Tread Wheels
In the range of hard tread wheels it is usual to consider castors with cast iron wheels as a basic
standard, as these are generally the strongest and have the longest life. They are also certainly the
easiest to push and in many cases will, therefore, be the first choice for maximum mobility.
They have a disadvantage, however, of being rather noisy, will not suit uneven or debris flooring
and can sometime cause excessive floor wear.
As an alternative to cast iron, injection Moulded Solid Nylon wheels have been developed. Nylon
is unaffected by water and its use in the wet further enhances its self-lubricating properties. The
load capacity of nylon approaches that of cast iron and these wheels also have the additional
advantages of being quiet running, light in weight and also incapable of damaging floors. They
can also be used in the temperature range -40 °C to +80 °C, although at extremes of range it may
be necessary to de-rate the load capacity of the wheels by up to 25% for very arduous conditions.
For higher temperature applications reinforced phenolic or reinforced polyamide wheels should
be used.
Usage
Occasional Use
Castors fitted to a machine or other device to enable it to be delivered to the place where it is to
be used or to enable it to be moved occasionally for very short distances.
For this type of application wheels of a smaller diameter may well be acceptable and are often
used at their full rated capacity.
Regular Use
Castors for use on trucks, trolleys, trailers etc., which are used as a means of transportation (i.e.
they are loaded with goods of some description and then regularly moved from one place to
another).
For these applications it is essential that castors should have the lowest tractive resistance and
should also be able to swivel freely so that the trolley can be manoeuvred without too much
effort. To achieve this, wheels should be at least 100mm diameter and preferably 160mm or
more, regardless of the rated load capacity and choose castors with swivel heads designed to
give maximum mobility. This will normally eliminate single ball race swivel heads for this type of
application.

www.FlowTube.com
L-15
CASTOR &WHEEL
LOADING &
CONFIGURATIONS
WHEEL
CONFIGURATION
Castor / Wheel Configurations
The type, size and castor quantity per rack will all have an effect on the maximum load rating that
a rack will carry and ease of movement.
Terminology
Swivel Castor An assembly in which a housing containing a wheel is free to swivel
without restriction about the vertical axis of the swivel bearing with the
castor wheel axle offset.
Fixed Castor An assembly containing a wheel which cannot swivel about its vertical axis.
Tractive Resistance The effort required moving a piece of FlowTube equipment fitted with
castors, this is usually expressed as a percentage of the total load carried.
2x Swivel Castors and 2x Fixed Castors
The most practical configuration for industrial use.
This solution provides good load capacity with good
manoeuvrability and ensures accurate steering, even on
long straight runs. The trolley should normally be pushed
with the fixed castors leading.
Maximum capacity for each wheel = Load
3
4x Swivel Castors
This arrangement provides good load capacity with
excellent manoeuvrability, suitable for winding runs
and where side motion is frequently required. However,
trolleys with this configuration may be difficult to guide
on straight runs, particularly with heavy loads and uneven
ground. Not recommended for ramps.
If castors are equipped with directional locks, this
arrangement is then suitable for long straight runs, a very
versatile arrangement.
3
1x Swivel and 2x Fixed Castors
An economical solution for lightly loaded trolleys requiring
good manoeuvrability. The trolley must be fairly small in
size and it is essential that the load is evenly distributed to
ensure stability of the unit.
3

www.FlowTube.com
L-16
WHEEL
CONFIGURATION 3x Swivel Castors
The arrangement provides good load capacity with
excellent manoeuvrability. However, equipment with this
arrangement will be difficult to guide on straight runs
particularly on uneven ground.
This configuration is ideal for barrel dollies and small
portable machines.
3
4x Swivel and 2x Fixed Castors Centrally Pivoting
Besides providing a very high load capacity, this arrangement
also assures greater manoeuvrability and stability with respect
to the following configuration. It is best used with very long
trolleys designed to carry heavy loads. The fixed castors can be
replaced by wheels mounted onto a central axle. The base of
the unit must be of robust construction. The swivel castors are
mounted in such a way as to pivot the trolley on the central
wheels, it is usual to put approximately 25mm of packaging
above the two fixed castors (wheels) and thus provide alternating load support, depending on
which pair of wheels are in contact with the floor. However, the swivel castors are subjected to
shock loads if the trolley is tipped or the load is not evenly distributed, the entire load thus rests
on the 2 central fixed castors/wheels.
2
2x Swivel and 2x Fixed Castors Centrally Pivoting
This solution provides good load capacity and excellent
manoeuvrability, in confined areas. The fixed castors can be
replaced by wheel mounted on a central axle. The two swivel
castors are mounted in such a way as to pivot the trolley
centrally, it is usual to put approx. 25mm of packing above the
two fixed castors and thus provide alternating load support.
However, the swivel castors are subjected to shock loads if the
trolley is tipped or the load is not evenly distributed. The entire
load rests on 2 central fixed castors/wheels
2
4 Fixed Castors Centrally Pivoting
An economical solution for moderate loads suitable for long,
straight runs with occasional changes in direction. The fixed
castors can be replaced by wheels mounted onto a central axle.
The two end castors are mounted in such a way as to pivot the
trolley on the central wheels, it is usual to put approximately
25mm of packing above the two fixed castors (wheels) and
thus provide alternating support. However, the end castors
are subjected to shock loads it the trolley is tipped or the load
is not evenly distributed. The entire load rests on the 2 central
fixed castors/wheels.
2

www.FlowTube.com
L-17
SECURING SHELVING
&TROLLEYS AGAINST
OVERTURNING
To ensure a FlowTube assembly is stable, the height to width ratio of static units should not
exceed the ratios as stated below, unless permanently floor fixed. Units with castors should in
certain cases use a lower ratio, since if they hit an obstruction on the floor, they can topple...
The arrangement of the castors or feet determines the effective base dimensions, so this is
crucial for determining the maximum safe structure height. Each application needs individual
consideration
Shelving:
Flowstore recommend a max 1:5 ratio between the feet of the shortest base dimension (A) and
the height of the topmost shelf (B) (see FIG H below)
Example: shelving depth: 400 mm ➞ maximum shelf height = 2,000 mm
Trolleys:
Flowstore recommend a range of between 1:3 to a max of 1:5 ratio between the wheel axle
distance (A) and the height of the topmost shelf (B) (see FIG I below)
In the summary table below, for example, it can be seen that insert castors
provide the greatest stability as they have the greatest base width. Also, simply
repositioning the plated castors moves the point of floor contact, changing the
base width and in turn affecting the safe working height.
(FIG H) Ratio of shelving depth to shelving height (FIG I) Ratio of wheel axle distance to height of topmost shelf in
the case of movable shelving
Rack Width Castor Base Base To Max
(centres in mm) Size (mm) Width (mm) Height Ratio Height (mm)
1) Insert Castors 500 125 380 1:5 1900
2) Plated Castors (Crossways Mounted) 500 125 165 1:5 825
3) Plated Castors (Lengthways Mounted) 500 125 290 1:5 1450
A A
B B

www.FlowTube.com
L-18
SECURING SHELVING
&TROLLEYS AGAINST
OVERTURNING
ASSEMBLY
Common Sense
When designing a FlowTube solution, common sense safety considerations must also be a factor
of the design process. For example, consider where the centre of gravity will be on both a fully
loaded and partially loaded rack. Also, as a rule of thumb, if a FlowTube solution is to be loaded
and picked from by hand, then generally it is the right system. If loading and unloading require
mechanical assistance, then an alternative solution should be used.
E.g. Worst Case Scenario for 500mm rack widths – all castors facing inwards:
Getting Started
Assembly of a FlowTube solution can be done from either a pre-designed solution, where
the tube lengths, joint and component quantities are fully specified from a drawing
materials list and the outcome is known prior to assembly; or by developing the design as
the solution is being built, adjusting and modifying until the desired solution is reached.
Either way, certain assembly guidelines need to be adhered to.
Tubes
Tubes are very basic and therefore simple to prepare. Cut the tubes to length, with hacksaw, chop
saw or band saw and de-burr cut ends; a sharp cutting blade will minimise burring.
Tube & Joint Interfaces
It is important that tubes are correctly inserted into the joints. This ensures that tubes are being
correctly clamped and maximises the stability and safety of the system.
1) Insert Castors 2) Plated Castors (crossways mounted) 3) Plated Castors (lengthways mounted)
380mm 165mm 290mm
(Perpendicular
cross bracing
with GA6s)
Ensure the tubes are fully inserted into the joint before tightening.
For joints in which a tube terminates, there should be 30mm of joint
sleeving the tube.
Do not splice, or join two tube ends
inside a joint head. This is not
considered a safe practice.
✘ ✔ ✘

www.FlowTube.com
L-19
ASSEMBLY Joint Assembly
Placed the tube against the joint arrester (possible to check this from the insertion markings)
Position the joint components in place over a tube. Insert the T-nut(s) into the recess(es) on the
least accessible side of the joint assembly, with the shoulder of the nut sticking through the hole
and the flat edges captivated by the recess sides.
The shoulder of the nut will improve the interface between the nut and bolt, allowing the threads
to engage inside of the joint assembly.
The bolt may then be inserted into the joint assembly from a more accessible side of the joint,
typically on the outside of the rack, there the bolt head may be tightened by hand at first, then by
5mm Allen key or power tool with suitable adapter.
WRONG Tube incorrectly inserted,
and out of the insertion marks
CORRECT tube correctly inserted
against arrester, with tube against
insertion mark
✔
Insertion marks (shown by the two
red lines), are positioned on the
side of the joint and are used as a
quick reference to ensure the tube is
correctly inserted
WRONG Nut placed incorrectly, with
collar facing away from the joint assembly
CORRECT Nut correctly inserted so
collar is inserted into the joint assembly
✔

www.FlowTube.com
L-20
ASSEMBLY Check that the joints are connected neatly so that the joint sleeves are parallel, and correctly
dove-tailed:
An approximate torque of 10Nm is recommended for optimum clamping strength; too much
under this torque and the joints may slip; too much over this torque and the joint components
may deform under the excessive clamping force.
Joints can be removed and re-assembled. Optional self-locking nuts and bolts are available for a
more permanent solution.
Dimensional Tolerance
FlowTube is designed with +/-1mm tolerance. This ensures that tube lengths are fully inserted
into joints, which maximises the effectiveness of the clamping friction.
Similarly rack depths for roller tracks are set around a full pitch length of the roller track, to ensure
roller tracks sit fully in the adapter brackets (see below for example using flat tube).
WRONG Joints mounted incorrectly
(dovetails are not in alignment)
WRONG Joint strength reduced as a
result of incorrect alignment
CORRECT Dovetail alignment correct
.
✔
✔
Inserts & End Caps
Threaded inserts and inner end caps are push
fit and hammered into the open tube ends.
Please ensure that flat of the insert is aligned
with the tube weld seam
(See castor section for further details)

www.FlowTube.com
L-21
Adapters, Accessories & Components
All other components are quick and easy to use; their application implicit, so require little or no
training for assembly and use.
ASSEMBLY
This section follows the suggested assembly route for an example of a FIFO - 4 level feed/1 return
flow rack showing examples of different variations at each stage on the left hand side:
1: Build side frames with feet
2: Add structural bracing

www.FlowTube.com
L-22
ASSEMBLY 3: Add cross-tubes
4: Attach castors
5: Fit track and guide at set height
• Track slots into track adaptors that is then a push fit onto the cross tube.
• Guide simply slides onto the track before attaching track adaptors.
• Track generally supported underneath with at least 1x cross tube.

www.FlowTube.com
L-23
ASSEMBLY
BASIC GUIDANCE
6: Fit remaining levels
Maximum width/length
7: Add & secure accessories
• Set levels at required pitch with track at 6%
nom. Gradient
Maximum width/length (without support) with
Single Tube:
Maximum width (without support) with
Double Tube:
• Attach any Melamine faced worktops/Steel
panels/Tool rails etc.
• Add inner caps
• Check dimensions against drawing, ensure
joints fully inserted and appropriate joints
are perpendicular
Thickness Of
Max Width Max Length
Tube Wall
0.7 – 1.0 mm 1,000 mm 1,000 mm
1.2 – 1.4 mm 1,300 mm 1,300 mm
* Dependant on loading
Thickness Of
Max Width
Tube Wall
0.7 – 1.0 mm 1,200 mm
1.2 – 1.4 mm 1,600 mm
* Dependant on loading
Length
Width

www.FlowTube.com
L-24
BASIC GUIDANCE Use of Crossbars
Crossbars are recommended for spans in excess of 1,000 mm
WRONG No crossbars, roller tracks bend CORRECT Support provided by crossbars
✔
✔
✔

www.FlowTube.com
L-25
BASIC GUIDANCE Use of Diagonals
• There is a risk of twisting and instability if no diagonals are used
• Always to be used with dynamic loads as a matter of course
WRONG No diagonals CORRECT With diagonals
✔
• Diagonals always orientated in direction of flow (roller track)
• Mounting styles:
Single diagonal Divided diagonal Double diagonal
Assembly of basic frame
Construction Height
Up To 1800mm
Construction Height
Over 1800mm
Larger Construction Lengths
Recommendations for Assembly
• All upper tubes to be always unbroken in length
• All lower tubes to be separate at feet
• All load-bearing tubes to be carried through right down to
the floor (wheel/foot)

www.FlowTube.com
L-26
BASIC GUIDANCE
Roller Tracks
Calculating the length of the roller tracks (roller track cut size)
A = 1000 (External Dimensions)
S = 930 (Cut Size of Roller Track)
S = A – 70 mm
Roller track cut size (S) = external dimensions (A) – 70 mm
or
S = I – 14 mm
Roller track cut size (S) = internal dimensions (I) – 14 mm
• If a roller is close to a saw cut it needs to be removed before cutting and (if possible) be
reinserted.
• Important: The roller must not protrude over the edge!
• All load-bearing tubes to be carried through right down to the floor (wheel/foot)
• Roller tracks must be trimmed at right angles
• Length of roller tracks without vertical support: max. 1000 mm
• Clearance width between lateral guides = size of container + 10 mm (5 mm each side)
• The rollers should run on the edge of the container
• Where containers or components with a sensitive surface are employed a rubber roller should
be used (e.g. GP7050BF)
• Gradient: approx. 6% (60 mm over 1000 mm length) as reference value (trials recommended);
the slope depends on:
- The weight of the containers
- The condition of the container base
- The type of rollers
- In the case of cardboard packaging you may require more
- In the case of lighter containers, if those standing on the roller track do not run of their
own accord, increase the gradient
• Roller track series 40 (GP4036A) can be employed as standard
• Where the base of the containers is uneven (e.g. VDA containers), consider use of GP6016S
roller tracks

www.FlowTube.com
L-27
BASIC GUIDANCE
Lateral Guides
The choice of lateral guide depends on the weight of the load bearers, space requirement
and price.
We recommend conducting trials with various lateral guides in order to achieve ideal results.
Lateral guide with smooth pipe or full slide pipe; the GAP-11 conical ring prevents containers from sticking to the edge of the joint
GP4050C roller track with guide rollers
RG-40B guide track
RG-35B guide track
SG-28A guide track
RG-40C guide track
Stainless Tube guide track
RG-40A guide track
RG-40D guide track

www.FlowTube.com
L-28
BASIC GUIDANCE
Castors
Type of mounting:
For loads up to ~80 kg/castor
(Depending upon castor wheel size): Threaded Castor + Threaded Insert (BS/AS)
For loads up to ~200 kg/castor
(Depending upon castor wheel size): Fixing plate (max. 100 x 85 mm) + CM-200
Central Wheel Fixture
In a 6 castor arrangement, the fixed castors are often used in the middle of the rack, with a swivel
castor at either end. This aids the manoeuvrability of the rack in question. An additional tube is
often used to aid stability and alignment of the castor mounting brackets. Some examples of
mounting the fixed castor can be found below.
Mounting material per castor:
1 x Threaded Insert BS/AS…
(Depending on type of pipe)
For assembly
– use thread lock on castor thread
prior to assembly
Where applicable, the milled end
flank of the threaded insert is to be
aligned with the welded seam on the
inside of the tube.
Mounting material per castor:
4 x Castor Mounts (CM-200)
4 x M8 x 40 Bolts
4 x M8 Half Nyloc Nuts

www.FlowTube.com
L-29
BASIC GUIDANCE
Feet
Attaching the feet
• The selection of the diameter of the
foot elements depends on the total
load and floor condition. To be able
to join racks that are adjacent to each
other the 32mm foot has to be used.
• Feet may be installed in the tube using
a BS/AS threaded insert. The correct
insert must be used and is dependent
on the tube thickness, as well as the
type of thread on the foot (i.e. metric or
imperial). Where applicable, the milled
end flank of the threaded inserts is to
be aligned with the welded seam on
the inside of the tube.
• We recommend placing the joint for
the cross brace directly over the tube
area containing the BS/AS insert.
• Max. distance of cross brace from floor:
200 mm
• To secure against twisting a lock nut
may be used
Assembly of mounting feet
Cross brace fixed to a BS/AS
Tube
BS / AS
Insert
Foot

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